Electromagnetic jig conveying mechanism

Abstract

The utility model discloses an electromagnetic jig conveying mechanism which comprises an electromagnetic conveying track, and a conveying guide rail and an electromagnetic control assembly are installed on the electromagnetic conveying track. The electromagnetic conveying track is used for conveying the battery jig from one end of the electromagnetic conveying track to the other end of the electromagnetic conveying track. The battery jig comprises a sliding plate and a battery carrying plate, and a groove embedded with the conveying guide rail is formed in the sliding plate; the battery jig is used for loading a battery. The battery jig has the advantages that when the battery jig is conveyed to the welding position, the jig can be accurately located at the preset welding position, when the welding head moves downwards, position deviation and staggering of the welding head and the battery machining position are avoided, more accurate welding work is completed, and the welding efficiency is improved. Therefore, the product quality is improved, the yield is increased, the loss is reduced, and the production cost is also reduced.

Description

Technical Field

[0001] The utility model relates to the field of jig transportation, in particular to an electromagnetic jig transportation mechanism. Background Art

[0002] During the battery production process, the batteries placed on the jig need to be welded. In order to improve welding efficiency, an automatic battery welding production line is usually designed to weld batteries in batches and efficiently. For example, the Chinese invention patent with publication number CN117817212A, entitled Welding System, Battery Production Line and Welding Method, has a welding system including a welding assembly, a loading assembly, and a driving assembly; the loading assembly is movably arranged on a frame, and each loading position is correspondingly provided with a loading assembly, and the loading assemblies corresponding to multiple loading positions are connected in sequence, the loading assembly is used to carry bare cells, and the welding assembly is used to weld the bare cells carried by the loading assembly at the welding position. Although these welding devices such as welding systems and battery production lines can weld batteries quickly and efficiently. However, in actual production, these existing welding devices still have the following significant deficiencies when transporting battery loading jigs: The driving device of the battery loading jig generally uses a conveyor belt or other transport mechanism to form a transport line to achieve automatic and efficient battery transfer; Furthermore, when the battery loading jig is placed at a preset position on the conveyor line, there will be installation errors, and when the battery loading jig is subsequently transported, there will also be positional offsets between the battery loading jig and the conveyor line. Consequently, there will be a large error between the battery's position and the processing position of the battery, and the welding head cannot be accurately aligned with the battery's processing position, resulting in frequent weld deviations and cold welds during the welding process, which not only increases production costs but also seriously reduces the production yield of the battery. Utility Model Content

[0003] (1) Problems to be solved

[0004] The technical problem to be solved by the utility model is to provide an electromagnetic fixture transportation mechanism in view of the current status of the existing technology.

[0005] (2) Technical solution

[0006] The utility model is achieved through the following technical solutions:

[0007] An electromagnetic jig transport mechanism includes an electromagnetic conveyor track and a battery jig. The electromagnetic conveyor track is mounted with a conveyor guide rail and an electromagnetic control assembly. The electromagnetic conveyor track is used to transport the battery jig from one end of the electromagnetic conveyor track to the other end. The battery jig includes a sliding plate and a battery carrier plate. The sliding plate is provided with a groove that engages with the conveyor guide rail. The battery jig is used to load batteries.

[0008] By adopting the above technical solution, the battery jig is transported by an electromagnetic conveyor track; the actual position of the battery jig on the electromagnetic conveyor track is monitored by the electromagnetic control component in combination with the sensor. When it is found that the actual position of the battery jig at a certain transportation time point deviates from the preset position of the battery jig at that time point, the electromagnetic track unit under the battery jig receives the signal of the battery jig offset and adjusts the electromagnetic force through the electromagnetic control box to adjust the battery jig transportation speed or move the battery jig back, so that the battery jig can correspond to the preset position of the battery jig at the corresponding transportation time point at the subsequent transportation time point. When the battery jig is transported to the welding position, the jig can be accurately located at the preset welding position, and then when the welding head moves down the welding head, the welding head and the battery processing position will not be offset or staggered, so as to complete more accurate welding work, thereby improving product quality, increasing yield, reducing losses, and reducing production costs. By setting up loading modules and unloading modules at both ends of the electromagnetic conveying track and setting up a lower transmission module between the loading module and the unloading module, the reflow of the battery fixture can be realized, and multiple sets of processes can be designed. The first set of processes welds the battery at the first point in the electromagnetic fixture transportation mechanism, and the second set of processes welds the battery at the second point in the electromagnetic fixture transportation mechanism. The welding of multiple points in the battery module can be completed through multiple rounds of processes, without extending other welding production lines in series to complete the entire welding process, saving the equipment's floor space and the cost of configuring the equipment.

[0009] Furthermore, the electromagnetic conveyor track comprises multiple electromagnetic track units. The electromagnetic control assembly comprises multiple electromagnetic control boxes, which are mounted on the electromagnetic track units. The electromagnetic control boxes house power supply circuits, control circuits, signal processing circuits, motors, electromagnets, iron cores, springs, and coils. Furthermore, the electromagnetic control boxes are equipped with sensors or signal receiving and processing devices.

[0010] Furthermore, a sliding plate support block is installed above the electromagnetic control box, a guide rail unit is installed on the electromagnetic track unit, multiple electromagnetic track units are connected and arranged in a straight line, and the transport guide rail is composed of multiple aligned guide rail units.

[0011] Furthermore, a transport pallet is installed on the sliding plate.

[0012] Furthermore, a loading module is mounted at one end of the electromagnetic conveyor track, with a drag chain mounted on one side of the loading module. The loading module is used to move the battery jig up and onto the electromagnetic conveyor track. A discharge module is mounted at the other end of the electromagnetic conveyor track, with a drag chain mounted on one side of the discharge module. The discharge module is used to move the battery jig down and off the electromagnetic conveyor track.

[0013] Furthermore, a lower transmission module is installed between the loading module and the unloading module. One end of the lower transmission module receives the battery jig transported from the unloading module. After the battery jig undergoes linear motion in the lower transmission module, the other end of the lower transmission module transports the battery jig to the loading module.

[0014] Furthermore, the lower transport module includes a belt, rollers, and a transport track that fits into the grooves of the sliding plate. The belt drags the transport pallet to move the battery jig along the lower transport module. A belt support block is mounted on the transport track, which in turn is equipped with a sensor mounting plate, which in turn is equipped with a sensor.

[0015] Furthermore, the loading module and the unloading module are equipped with a transport platform that can move up and down, and an electromagnetic track unit is placed on the transport platform. The transport platform is used to load the battery fixture and enable the battery fixture to move back and forth between the lower transmission module and the electromagnetic conveyor track.

[0016] Furthermore, a plurality of downward suction explosion-proof plate assemblies are provided on the other side of the battery fixture opposite to the electromagnetic conveying track.

[0017] (3) Beneficial effects

[0018] The present invention uses an electromagnetic conveyor track to transport the battery jig; the actual position of the battery jig on the electromagnetic conveyor track is monitored through an electromagnetic control box in combination with a sensor. When it is found that the actual position of the battery jig at a certain transportation time point deviates from the preset position of the battery jig at that time point, the electromagnetic track unit under the battery jig will adjust the electromagnetic force through the electromagnetic control box to adjust the battery jig transportation speed or move the battery jig back, so that the battery jig at the subsequent transportation time point corresponds to the preset position of the battery jig at the transportation time point. When the battery jig is transported to the welding position, the jig can be accurately located at the preset welding position, and then when the welding head moves down the welding head, the welding head and the battery processing position will not be offset or staggered, so as to complete more accurate welding work, thereby improving product quality, increasing yield, reducing losses, and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0020] Figure 1 It is a three-dimensional diagram of the electromagnetic jig transport mechanism of the present invention;

[0021] Figure 2 This is a front structural diagram of the electromagnetic jig transport mechanism of the present invention;

[0022] Figure 3 It is a structural schematic diagram of the electromagnetic conveying track in the electromagnetic jig transport mechanism of the present invention;

[0023] Figure 4 This is a three-dimensional diagram of the electromagnetic track unit in the electromagnetic jig transport mechanism of the present invention;

[0024] Figure 5 This is a three-dimensional diagram of the battery jig in the electromagnetic jig transport mechanism of the present invention;

[0025] The reference numerals are as follows:

[0026] 1. Electromagnetic conveyor track; 2. Battery fixture; 3. Loading module; 4. Unloading module; 5. Lower transmission module; 100. Transport guide rail; 101. Electromagnetic control assembly; 102. Electromagnetic track unit; 103. Electromagnetic control box; 104. Sliding plate support block; 105. Guide rail unit; 106. Transport pallet; 200. Sliding plate; 201. Battery carrier plate; 202. Groove; 300. Drag chain; 301. Lower suction explosion-proof disk assembly; 400. Carrying platform; 500. Belt; 501. Roller; 502. Transport track; 503. Belt support block; 504. Sensor mounting plate; 505. Sensor. DETAILED DESCRIPTION

[0027] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0028] In the description of this application, it should be understood that the terms "thickness", "up", "down", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0029] See also Figure 1-Figure 5The utility model provides a technical solution: an electromagnetic conveying track and a battery jig, a conveying guide rail and an electromagnetic control component are installed on the electromagnetic conveying track. The electromagnetic conveying track is used to transport the battery jig from one end of the electromagnetic conveying track to the other end of the electromagnetic conveying track. The battery jig includes a sliding plate and a battery carrier plate, and the sliding plate is provided with a groove that engages with the conveying guide rail. The battery jig is used to load batteries. The battery jig is transported by an electromagnetic conveying track; the actual position of the battery jig on the electromagnetic conveying track is monitored by the electromagnetic control component in combination with the sensor. When it is found that the actual position of the battery jig at a certain transportation time point deviates from the preset position of the battery jig at that time point, the electromagnetic track unit under the battery jig receives the signal of the battery jig offset and adjusts the transportation electromagnetic force through the electromagnetic control box to adjust the transportation speed of the battery jig or move the battery jig back, so that the battery jig can correspond to the preset position of the battery jig at the corresponding transportation time point at the subsequent transportation time point. When the battery jig is transported to the welding position, the jig can be accurately placed in the preset welding position, and then when the welding head moves down, the welding head and the battery processing position will not be offset or interlaced, so as to complete more accurate welding work, thereby improving product quality, increasing yield, reducing losses, and reducing production costs. By setting a loading module and a unloading module at both ends of the electromagnetic conveying track, and setting a lower transmission module between the loading module and the unloading module, the battery jig can be reflowed, and multiple sets of processes can be designed. The first set of processes welds the battery at the first point in the electromagnetic jig transport mechanism, and the second set of processes welds the battery at the second point in the electromagnetic jig transport mechanism. Through multiple rounds of processes, the welding of multiple points in the battery module can be completed, without extending other welding production lines in series to complete the entire welding process, saving equipment space and equipment configuration costs.

[0030] Preferably, the electromagnetic conveyor track comprises multiple electromagnetic track units. The electromagnetic control assembly comprises multiple electromagnetic control boxes, which are mounted on the electromagnetic track units. The electromagnetic control boxes contain power circuits, control circuits, signal processing circuits, motors, electromagnets, iron cores, springs, and coils. Furthermore, the electromagnetic control boxes are also equipped with sensors or signal receiving and processing devices.

[0031] Preferably, a sliding plate support block is installed above the electromagnetic control box, a guide rail unit is installed on the electromagnetic track unit, multiple electromagnetic track units are connected and arranged in a straight line, and the transport guide rail is composed of multiple aligned guide rail units.

[0032] Preferably, a transport pallet is mounted on the sliding plate.

[0033] Preferably, a loading module is mounted at one end of the electromagnetic conveyor track, with a drag chain attached to one side. This module is used to move the battery jig up and onto the electromagnetic conveyor track. A discharge module is mounted at the other end, with a drag chain attached to one side. This module is used to lower the battery jig off the electromagnetic conveyor track. The drag chain is used to store wires, preventing cluttered wires from interfering with transportation and welding processes.

[0034] Preferably, a lower transmission module is installed between the loading module and the unloading module. One end of the lower transmission module receives the battery jig transported from the unloading module. After the battery jig undergoes linear motion in the lower transmission module, the other end of the lower transmission module transports the battery jig to the loading module.

[0035] Preferably, the lower transport module includes a belt, rollers, and a transport track that fits into the grooves of the sliding plate. The belt drags the transport pallet to move the battery jig along the lower transport module. A belt support block is mounted on the transport track, and a sensor mounting plate is mounted on the belt support block. The sensor mounting plate is then mounted on the sensor mounting plate.

[0036] Preferably, the loading module and the unloading module are equipped with a transport platform that can move up and down, and an electromagnetic track unit is placed on the transport platform. The transport platform is used to load the battery jig and enable the battery jig to move back and forth between the lower transmission module and the electromagnetic conveying track.

[0037] Preferably, a plurality of downward suction explosion-proof disk assemblies are provided on the other side of the battery fixture opposite to the electromagnetic conveying track.

[0038] The above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein, but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An electromagnetic fixture transport mechanism, characterized in that: include: Electromagnetic conveyor track; a conveying guide rail and an electromagnetic control component are installed on the electromagnetic conveyor track; the electromagnetic conveyor track is used to transport the battery jig from one end of the electromagnetic conveyor track to the other end of the electromagnetic conveyor track; A battery jig includes a sliding plate and a battery carrier plate, wherein the sliding plate is provided with a groove engaged with the transport guide rail; the battery jig is used for loading batteries.

2. The electromagnetic jig transport mechanism according to claim 1, characterized in that: The electromagnetic conveying track includes a plurality of electromagnetic track units; the electromagnetic control assembly includes a plurality of electromagnetic control boxes; and the electromagnetic control boxes are installed on the electromagnetic track units.

3. The electromagnetic jig transport mechanism according to claim 2, characterized in that: A sliding plate support block is installed above the electromagnetic control box; a guide rail unit is installed on the electromagnetic track unit, and multiple electromagnetic track units are connected and arranged in a straight line. The transport guide rail is composed of multiple aligned guide rail units.

4. The electromagnetic jig transport mechanism according to claim 2, characterized in that: A transport pallet is mounted on the sliding plate.

5. The electromagnetic jig transport mechanism according to claim 4, characterized in that: A loading module is installed at one end of the electromagnetic conveying track, and a drag chain is installed on one side of the loading module. The loading module is used to move the battery jig upward and transport it to the electromagnetic conveying track; a unloading module is installed at the other end of the electromagnetic conveying track; a drag chain is installed on one side of the unloading module, and the unloading module is used to move the battery jig downward and away from the electromagnetic conveying track.

6. The electromagnetic jig transport mechanism according to claim 5, characterized in that: A lower transmission module is installed between the loading module and the unloading module; one end of the lower transmission module receives the battery jig transported from the unloading module, and after the battery jig undergoes linear motion in the lower transmission module, the battery jig is transported to the loading module at the other end of the lower transmission module.

7. The electromagnetic jig transport mechanism according to claim 6, characterized in that: The lower transmission module includes a belt, a roller and a transport track that matches the groove of the sliding plate; the belt drags the transport pallet to drive the battery fixture to move on the lower transmission module; a belt support block is installed on the transport track, a sensor mounting plate is installed on the belt support block, and a sensor is installed on the sensor mounting plate.

8. The electromagnetic jig transport mechanism according to claim 7, characterized in that: The loading module and the unloading module are equipped with a carrier platform that can move up and down, and the electromagnetic track unit is placed on the carrier platform; the carrier platform is used to load the battery fixture and enable the battery fixture to move back and forth between the lower transmission module or the electromagnetic conveying track.

9. The electromagnetic jig transport mechanism according to claim 1, characterized in that: A plurality of downward suction explosion-proof plate assemblies are provided on the other side of the battery fixture opposite to the electromagnetic conveying track.

Images