Cylinder sleeve X-ray detection equipment

Abstract

The utility model provides cylinder sleeve X-ray detection equipment, which comprises a shell, a conveyor is arranged in the shell, and compared with the prior art, the cylinder sleeve X-ray detection equipment has the following beneficial effects that a tray with a plurality of cylinder sleeves is placed at the top end of the conveyor, and a clamping plate is driven to extend into the cylinder sleeves by moving a cylinder, a moving frame and a guide rail; a clamping plate is driven to move towards the inner wall of the cylinder sleeve by matching with a clamping cylinder, so that the cylinder sleeve can be fixed, and then a connecting frame is driven to lift by matching with a lifting cylinder and a guide groove, so that the cylinder sleeve can be suspended above the tray; due to the fact that the multiple fixing bases are arranged, the clamping plates can fix the multiple air cylinder sleeves located at the top end of the tray at the same time, and the multiple air cylinder sleeves fixed to one sides of the fixing bases can be driven to rotate at the same time in cooperation with the rotating motors, the belt wheels and the belts; at the moment, the surfaces of a plurality of cylinder sleeves can be detected at the same time through the radiation source and the flat panel detector, so that the detection efficiency is effectively improved.

Description

Technical Field

[0001] The utility model relates to cylinder liner X-ray detection equipment, belonging to the field of cylinder liner detection. Background Art

[0002] The cylinder liner is a crucial component within the engine, its primary function being to provide a smooth surface for the piston to reciprocate smoothly. Typically installed within the engine block, the cylinder liner forms a sealed space with the cylinder block to ensure efficient combustion. During production, cylinder liners require surface inspection. Because manual inspection is inefficient and prone to missed or incorrect detections, cylinder liner X-ray inspection equipment is often used to inspect the surface of the cylinder liner.

[0003] In the prior art, when some detection equipment is in use, the cylinder liner to be detected will be transported through a conveyor. When the cylinder liner moves to the tail end of the conveyor, the robot will grab a cylinder liner on the conveyor and transport it to the top of the rotating seat between two clamping plates. The clamping plates can limit the cylinder liner. Then the rotating seat will drive the cylinder to rotate and cooperate with the radiation source and flat-panel detector to detect the surface of the cylinder liner. However, the above-mentioned equipment is only provided with one rotating seat, which means that it is necessary to wait until one cylinder liner is tested before the remaining cylinder liner can be tested, resulting in low detection efficiency. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a cylinder liner X-ray inspection device to solve the problem that some inspection devices proposed in the above background technology are only provided with a rotating seat, resulting in the need to wait until one cylinder liner is inspected before the remaining cylinder liners can be inspected, resulting in low inspection efficiency.

[0005] In order to achieve the above object, the utility model is implemented through the following technical solutions: a cylinder liner X-ray detection device includes a housing, a conveyor is provided in the housing, fixing components are provided on both sides of the conveyor, a detection component is provided on the inner wall of the housing, a tray is movably connected to the top of the conveyor, and positioning components are provided on both sides of the tray at the top of the conveyor;

[0006] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0007] Furthermore, the detection component includes an adjustment motor fixedly connected to the inner wall of the shell, the output end of the adjustment motor is fixedly connected to an adjustment arm, the other side of the adjustment arm is fixedly connected to a radiation source, and one side of the adjustment arm is fixedly connected to a flat-panel detector located above the radiation source.

[0008] Furthermore, the positioning assembly includes a support plate fixedly connected to the top of the conveyor, the top of the support plate is fixedly connected to a positioning cylinder, and the output end of the positioning cylinder is fixedly connected to the positioning plate.

[0009] Furthermore, a first limiting frame is fixedly connected to the middle of the top of the tray, and a second limiting frame is fixedly connected to the top of the tray on both sides of the first limiting frame. The tops of the first limiting frame and the second limiting frame are both provided with a plurality of V-shaped grooves.

[0010] Furthermore, the clamping plate is arc-shaped, and a side of the clamping plate away from the clamping cylinder is fixedly connected with an anti-slip layer.

[0011] Furthermore, the positioning plate is L-shaped, and the positioning plate and the tray are movably connected.

[0012] The beneficial effects of the present invention are as follows: first, a pallet equipped with several cylinder sleeves is placed on the top of the conveyor. When the cylinder sleeve is conveyed by the conveyor to between the radiation source and the flat-panel detector, the support plate, the positioning cylinder and the positioning plate will position the pallet. Then, the moving cylinder, the moving frame and the guide rail will drive the clamping plate to extend into the cylinder sleeve. The fixed seat and the clamping cylinder will drive the clamping plate to move toward the inner wall of the cylinder sleeve to fix the cylinder sleeve. Next, the lifting cylinder and the guide groove will drive the connecting frame to rise and fall, so that the cylinder sleeve can be suspended above the pallet. Since the fixed seat is provided with multiple clamping plates, several cylinder sleeves located at the top of the pallet can be fixed at the same time. The rotating motor, the pulley and the belt can simultaneously drive several cylinder sleeves fixed on one side of the fixed seat to rotate. At this time, the surfaces of multiple cylinder sleeves can be detected simultaneously by the radiation source and the flat-panel detector, thereby effectively improving the detection efficiency.

[0013] During the inspection of the cylinder liner, the adjustment motor fixed to the inner wall of the shell is started to drive the adjustment arm to rotate, so that the angle between the radiation source and the flat panel detector and the cylinder liner can be adjusted according to actual needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:

[0015] Figure 1 This is a schematic diagram of the overall structure of the cylinder liner X-ray detection equipment of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the shell of the cylinder liner X-ray detection equipment of the utility model;

[0017] Figure 3 This is a schematic diagram of the fixed component structure of the cylinder liner X-ray detection equipment of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the detection component of the cylinder liner X-ray detection equipment of the utility model;

[0019] Figure 5 This is a schematic diagram of the tray structure of the cylinder liner X-ray detection equipment of the present utility model.

[0020] In the figure: 1. Shell; 2. Conveyor; 3. Fixed assembly; 301. Support frame; 302. Moving cylinder; 303. Guide rail; 304. Moving frame; 305. Guide groove; 306. Connecting frame; 307. Lifting cylinder; 308. Fixed seat; 309. Clamping cylinder; 310. Clamping plate; 311. Rotating motor; 312. Pulley; 313. Belt; 4. Detection assembly; 401. Adjustment motor; 402. Adjustment arm; 403. Radiation source; 404. Flat panel detector; 5. Pallet; 6. Positioning assembly; 601. Support plate; 602. Positioning cylinder; 603. Positioning plate; 7. First limit frame; 8. Second limit frame; 9. Anti-slip layer. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] See also Figures 1 to 5 The utility model provides a technical solution: a cylinder liner X-ray detection device, comprising a housing 1, a conveyor 2 is provided in the housing 1, fixing components 3 are provided on both sides of the conveyor 2, a detection component 4 is provided on the inner wall of the housing 1, a tray 5 is movably connected to the top of the conveyor 2, and positioning components 6 are provided on both sides of the tray 5 at the top of the conveyor 2;

[0023] The fixed component 3 includes a support frame 301 fixedly connected to both sides of the conveyor 2, the top of the support frame 301 is fixedly connected to a mobile cylinder 302, the top of the support frame 301 is located on one side of the mobile cylinder 302 and is fixedly connected to a guide rail 303, the output end of the mobile cylinder 302 is fixedly connected to a mobile frame 304, the mobile frame 304 and the guide rail 303 are slidably connected, a guide groove 305 is provided on one side of the mobile frame 304, a connecting frame 306 is slidably connected in the guide groove 305, and the connecting frame 306 is also fixedly connected to the guide rail 303. One side is fixedly connected to a lifting cylinder 307, one side of the connecting frame 306 is located above the lifting cylinder 307 and is rotatably connected to a number of fixed seats 308, one side of the fixed seat 308 is fixedly connected to a number of clamping cylinders 309, the output end of the clamping cylinder 309 is fixedly connected to a clamping plate 310, one side of the connecting frame 306 is fixedly connected to a rotating motor 311, the output end of the rotating motor 311 and one side of the fixed seat 308 are both fixedly connected to a pulley 312, and a belt 313 is provided on the surface of the pulley 312.

[0024] First, place the tray 5 with several cylinder sleeves on the top of the conveyor 2. When the cylinder sleeves are transported by the conveyor 2 to between the radiation source 403 and the flat panel detector 404, the support plate 601, the positioning cylinder 602 and the positioning plate 603 will position the tray 5. Then, the moving cylinder 302, the moving frame 304 and the guide rail 303 will drive the clamping plate 310 to extend into the cylinder sleeve. The fixing seat 308 and the clamping cylinder 309 will drive the clamping plate 310 to move toward the inner wall of the cylinder sleeve to fix the cylinder sleeve. Next, the lifting cylinder 307 and the guide rail 303 will be used to move the clamping plate 310 toward the inner wall of the cylinder sleeve. The groove 305 will drive the connecting frame 306 to rise and fall, so that the cylinder liner can be suspended above the tray 5. Since the fixing seat 308 is provided with multiple clamping plates 310, it is possible to simultaneously fix multiple cylinder liners located at the top of the tray 5. In conjunction with the rotating motor 311, the rotating motor 311, the pulley 312 and the belt 313 can simultaneously drive multiple cylinder liners fixed to one side of the fixing seat 308 to rotate simultaneously. At this time, the radiation source 403 and the flat panel detector 404 can simultaneously complete the detection of multiple cylinder liner surfaces, thereby effectively improving the detection efficiency.

[0025] See also Figures 1 to 5 The present invention provides a technical solution: the detection assembly 4 includes an adjustment motor 401 fixedly connected to the inner wall of the housing 1. The output end of the adjustment motor 401 is fixedly connected to an adjustment arm 402. The other side of the adjustment arm 402 is fixedly connected to a radiation source 403. A flat-panel detector 404 is fixedly connected to one side of the adjustment arm 402, located above the radiation source 403. During the cylinder liner inspection process, the adjustment motor 401 fixed to the inner wall of the housing 1 is activated to rotate the adjustment arm 402, thereby adjusting the angle between the radiation source 403 and the flat-panel detector 404 and the cylinder liner according to actual needs.

[0026] The positioning assembly 6 includes a support plate 601 fixedly connected to the top of the conveyor 2. A positioning cylinder 602 is fixedly connected to the top of the support plate 601, and a positioning plate 603 is fixedly connected to the output end of the positioning cylinder 602. The support plate 601 and the positioning cylinder 602 drive the positioning plate 603 to move toward the pallet 5, thereby positioning the pallet 5.

[0027] A first limiting frame 7 is fixedly connected to the middle portion of the top of the tray 5. Second limiting frames 8 are fixedly connected to the top of the tray 5 on either side of the first limiting frame 7. Several V-shaped grooves are defined at the tops of both the first limiting frame 7 and the second limiting frame 8. The first limiting frame 7 and the second limiting frame 8 fixed to the top of the tray 5 can limit the position of the cylinder liner. Combined with the several V-shaped grooves defined at the tops of the first limiting frame 7 and the second limiting frame 8, the first limiting frame 7 and the second limiting frame 8 can be adapted to accommodate a variety of cylinder liner models, thereby enhancing the versatility of the tray 5.

[0028] The clamping plate 310 is curved, and an anti-slip layer 9 is fixedly connected to the side of the clamping plate 310 away from the clamping cylinder 309. The curved shape of the clamping plate 310 allows it to better fit the inner wall of the cylinder liner. The anti-slip layer 9 on one side of the clamping plate 310 increases the friction between the clamping plate 310 and the cylinder liner, further improving the clamping plate 310's ability to secure the cylinder liner.

[0029] The positioning plate 603 is L-shaped and is movably connected to the tray 5. The L-shape of the positioning plate 603 not only prevents the tray 5 from continuing to move under the influence of the conveyor 2, but also limits the left-right position of the tray 5. This prevents the tray 5 from being displaced by external forces during cylinder liner testing, facilitating the subsequent placement of the tested cylinder liner back on top of the tray 5.

[0030] Specific implementation method: first, place several cylinder sleeves on the top of the first limiting frame 7 and the second limiting frame 8 fixed on the top of the pallet 5, and then place the pallet 5 equipped with the cylinder sleeves on the top of the conveyor 2. When the cylinder sleeves are conveyed by the conveyor 2 to between the radiation source 403 and the flat panel detector 404, the positioning cylinder 602 fixed on the top of the support plate 601 will start and drive the positioning plate 603 connected thereto to move toward the pallet 5 until the positioning plate 603 contacts the pallet 5, and the pallet 5 can be positioned. Then the moving cylinder 302 will start and drive the moving frame 304 connected thereto to slide along the surface of the guide rail 303 fixed on the top of the support frame 301 toward the cylinder sleeve at the top of the pallet 5 until the clamping plate 310 extends into the cylinder sleeve, and then the clamping cylinder 309 fixed on one side of the fixed seat 308 will start and drive the clamping cylinder 309 connected thereto to move toward the The clamping plate 310 moves toward the inner wall of the cylinder sleeve until the clamping plate 310 contacts the inner wall of the cylinder sleeve, thereby fixing multiple cylinder sleeves at the same time. Next, the lifting cylinder 307 fixed to one side of the connecting frame 306 will start and drive the connecting frame 306 to slide along the inner wall of the guide groove 305 opened on one side of the movable frame 304, so that the cylinder sleeve can be suspended above the tray 5. Finally, the rotating motor 311 fixed to one side of the connecting frame 306 will start and drive the cylinder sleeve to rotate through the pulley 312 and the belt 313. At this time, the surfaces of multiple cylinder sleeves can be inspected by the radiation source 403 and the flat panel detector 404, thereby effectively improving the efficiency of the inspection. The shell 1 can prevent the radiation generated by the radiation source 403 and the flat panel detector 404 from leaking outside the shell 1, thereby protecting the health of the workers.

[0031] During the inspection of the cylinder liner, the adjustment motor 401 fixed to the inner wall of the shell 1 is started. The adjustment motor 401 will drive the adjustment arm 402 connected to it to rotate, and then drive the radiation source 403 and the flat-panel detector 404 fixed to one side of the adjustment arm 402 to rotate, so that the angle between the radiation source 403 and the flat-panel detector 404 and the cylinder liner can be adjusted according to actual needs.

[0032] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A cylinder liner X-ray inspection device, comprising a housing (1), wherein a conveyor (2) is provided in the housing (1), and characterized in that: Fixed components (3) are provided on both sides of the conveyor (2), a detection component (4) is provided on the inner wall of the housing (1), a tray (5) is movably connected to the top of the conveyor (2), and positioning components (6) are provided on both sides of the tray (5) at the top of the conveyor (2); The fixed assembly (3) includes a support frame (301) fixedly connected to both sides of the conveyor (2), the top of the support frame (301) is fixedly connected to a moving cylinder (302), the top of the support frame (301) is located on one side of the moving cylinder (302) and is fixedly connected to a guide rail (303), the output end of the moving cylinder (302) is fixedly connected to a moving frame (304), the moving frame (304) and the guide rail (303) are slidably connected, a guide groove (305) is provided on one side of the moving frame (304), a connecting frame (306) is slidably connected in the guide groove (305), and the connecting frame ( The other side of the connecting frame (306) is fixedly connected to a lifting cylinder (307), one side of the connecting frame (306) is located above the lifting cylinder (307) and is rotatably connected to a plurality of fixed seats (308), one side of the fixed seat (308) is fixedly connected to a plurality of clamping cylinders (309), the output end of the clamping cylinder (309) is fixedly connected to a clamping plate (310), one side of the connecting frame (306) is fixedly connected to a rotating motor (311), the output end of the rotating motor (311) and one side of the fixed seat (308) are both fixedly connected to a pulley (312), and a belt (313) is provided on the surface of the pulley (312).

2. The cylinder liner X-ray inspection device according to claim 1, characterized in that: The detection assembly (4) comprises an adjustment motor (401) fixedly connected to the inner wall of the housing (1); an output end of the adjustment motor (401) is fixedly connected to an adjustment arm (402); the other side of the adjustment arm (402) is fixedly connected to a ray source (403); and one side of the adjustment arm (402) is fixedly connected to a flat panel detector (404) located above the ray source (403).

3. The cylinder liner X-ray inspection device according to claim 1, characterized in that: The positioning assembly (6) comprises a support plate (601) fixedly connected to the top of the conveyor (2), a positioning cylinder (602) fixedly connected to the top of the support plate (601), and a positioning plate (603) fixedly connected to the output end of the positioning cylinder (602).

4. The cylinder liner X-ray inspection device according to claim 1, characterized in that: A first limiting frame (7) is fixedly connected to the middle of the top of the tray (5), and a second limiting frame (8) is fixedly connected to the top of the tray (5) on both sides of the first limiting frame (7), and a plurality of V-shaped grooves are provided on the tops of the first limiting frame (7) and the second limiting frame (8).

5. The cylinder liner X-ray inspection device according to claim 1, characterized in that: The clamping plate (310) is arc-shaped, and a side of the clamping plate (310) away from the clamping cylinder (309) is fixedly connected to an anti-slip layer (9).

6. The cylinder liner X-ray inspection device according to claim 3, characterized in that: The positioning plate (603) is L-shaped, and the positioning plate (603) and the tray (5) are movably connected.

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