Transfer device for battery formation
Through the automated design of the belt conveyor and transfer mechanism, the problem of low battery transportation efficiency is solved, stable transfer and efficient formation of batteries are achieved, reducing costs and improving safety.
Patent Information
- Application Number
- CN202422751285.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-11
AI Technical Summary
In the existing battery production process, the transportation efficiency of batteries after acid addition is low, and manual transportation leads to accumulation, which increases labor costs and has low safety, affecting the efficiency of the formation operation.
A belt conveyor and transfer mechanism, including a mobile trolley, clamping parts and forward and reverse motors, is used to realize the automatic transfer and clamping of batteries through a bevel gear and screw system. Multiple formation platforms share one transfer mechanism to improve equipment utilization.
It realizes the timely delivery and stable transfer of batteries after acid addition, improves production efficiency, reduces labor and equipment costs, and improves the safety and efficiency of formation operations.
Smart Images

Figure CN223372162U_ABST
Abstract
Description
Technical Field ,
[0005] ,
[0004] ,
[0001] The utility model belongs to the technical field of battery production equipment, and particularly relates to a transfer device for battery formation. Background Art
[0002] During the production process of batteries, acid addition operation is required. After acid addition, the batteries enter the formation workshop for formation (charging) operation. In the prior art, manual transportation is adopted, resulting in low transportation efficiency. As a result, the batteries after acid addition cannot be transported away in time, which easily causes product accumulation. In addition, when transporting the batteries to the formation workshop, manual handling of the batteries is still needed, with high labor costs, low efficiency, and low safety, affecting the efficiency of the formation operation. Therefore, a transfer device for battery formation is needed to solve the above technical problems. Content of the Utility Model
[0003] In view of the above defects existing in the prior art, the utility model provides a transfer device for battery formation, which includes a first belt conveyor. A second belt conveyor is arranged on one side of the first belt conveyor, and the conveying direction of the first belt conveyor is perpendicular to the conveying direction of the second belt conveyor; a transfer mechanism is arranged between the first belt conveyor and the second belt conveyor; the transfer mechanism includes a moving trolley, and a clamping member is arranged on the moving trolley. The moving trolley includes a "C"-shaped bracket, and the bracket is arranged above the first belt conveyor through a vertical column. The open end of the bracket faces the second belt conveyor. A bearing plate is arranged on the bracket, and two sides of the bearing plate are connected with a first roller. The first roller is connected with a first drive (the first drive is a first stepping motor, and the connection and principle between the first stepping motor and the first roller are prior art. Specifically, reference can be made to the structure and connection of the wheels of a toy electric vehicle and its drive). A first guiding groove is arranged on the side wall of the bracket corresponding to the first roller, and the first roller is arranged to roll in the corresponding first guiding groove. A guiding frame cooperating with the bracket is arranged above the second belt conveyor, and a second guiding groove connecting with the first guiding groove is arranged on the guiding frame.
[0004] A fixing plate is arranged below the bearing plate, and a vertical first lead screw is fixed at the center of the fixing plate. The upper end of the first lead screw penetrates through the center of the bearing plate. A first bevel gear is arranged at the center of the bearing plate. The first bevel gear is rotatably connected with the bearing plate through a bearing. A screw hole is arranged at the center of the first bevel gear, and the first lead screw passes through the screw hole and is in threaded cooperation with the first bevel gear. The first bevel gear meshes with a second bevel gear, and the second bevel gear is connected with a first forward and reverse motor. The first forward and reverse motor is fixed on the bearing plate. Four corners of the fixing plate are respectively connected with the bearing plate through vertical telescopic sleeves. The clamping member is arranged on the lower surface of the fixing plate.
[0005] Belt conveyor 1 transports the batteries after acid addition, and belt conveyor 2 provides an operating platform for the formation operation of the batteries after acid addition. The battery clamping piece clamps the battery, and the forward and reverse motor 1 drives the bevel gear 2 to rotate, and the bevel gear 2 drives the bevel gear 1 to rotate. The lead screw 1 drives the fixed plate to move up, and the clamped battery moves up accordingly. Then the driving roller 1 rotates, and the carrying plate moves along the guide groove 1 to the guide groove 2 of the guide frame under the action of the roller 1 until the battery is clamped above the belt conveyor 2. Then the fixed plate moves down and the battery is placed on the belt conveyor 2 for formation (charging) operation. The clamping piece releases the battery, the fixed plate moves up, and the carrying plate is reset to wait for the arrival of the next group of batteries.
[0006] Preferably, the clamping member includes a first clamping plate and a second clamping plate that cooperate with each other. The first clamping plate is fixedly connected to one end of a fixed plate. The upper end of the first clamping plate is provided with a second horizontal lead screw. One end of the lead screw is connected to a second forward and reverse motor. The second forward and reverse motor is fixed to the first clamping plate. The second clamping plate is threadedly engaged with the second lead screw. A limit plate is fixed to the top of the second clamping plate. A limit groove is provided on the fixed plate corresponding to the limit plate. The limit groove is parallel to the second lead screw. The limit plate slides in the limit groove. The second clamping plate reciprocates along the second lead screw by the forward and reverse rotation of the second forward and reverse motor. The first clamping plate and the second clamping plate cooperate with each other to clamp or release the battery.
[0007] Preferably, a connecting plate is fixed to the other end of the fixed plate away from the first clamping plate, one end of the second lead screw is rotatably connected to the connecting plate via a bearing, and a horizontal telescopic rod is provided on the connecting plate, with the fixed end of the horizontal telescopic rod being fixed to the connecting plate and the telescopic end of the horizontal telescopic rod facing the second clamping plate. The horizontal telescopic rod is an electric push rod or a hydraulic rod. This arrangement allows the horizontal telescopic rod to extend to press against the second clamping plate after the first and second clamping plates clamp the battery, thereby further stabilizing the clamping of the second and first clamping plates and preventing the battery from slipping.
[0008] Preferably, multiple belt conveyors 2 are provided, evenly distributed along the conveying direction of belt conveyor 1, and a guide frame that cooperates with the bracket is provided above each belt conveyor 2. This arrangement can provide multiple formation operation platforms for batteries, improving formation efficiency. Multiple belt conveyors 2 share a single transfer mechanism, thereby improving equipment utilization and reducing equipment costs.
[0009] Preferably, a travel wheel is provided at the lower end of the column, and guide rails are provided on both sides of the frame of the belt conveyor 1. The guide rails are parallel to the conveying direction of the belt conveyor 1, and the guide rails are fixed above the belt conveyor 1 through vertical rods. A roller 2 is provided on the bracket corresponding to the guide rail, and the roller 2 is connected to a drive 2 (the drive 2 is a stepper motor 2, and the connection and principle between the stepper motor 2 and the roller 2 are existing technologies. For details, please refer to the structure and connection of the wheel of a toy electric car and its drive). The roller 2 is set to roll on the corresponding guide rail. The arrangement here is to drive the roller 2 to rotate, so that the transfer mechanism moves along the guide rail to connect with different belt conveyors 2 to carry batteries for them.
[0010] The present invention also includes other components that enable the normal operation of a battery formation transfer device, such as the control components of belt conveyor 1 / 2, the control components of drive 1, the control components of drive 2, the control components of forward and reverse motor 1, the control components of forward and reverse motor 2, the control components of electric push rods, the control components of hydraulic rods, etc., all of which are conventional technical means in the field. In addition, devices or components not limited in the present invention, such as drive 1 / 2, electric push rods, hydraulic rods, rollers 1 / 2, belt conveyor 1 / 2, etc., all adopt conventional technical means and conventional equipment in the field.
[0011] Working Principle: Belt conveyor 1 transports batteries after acidification, while belt conveyor 2 provides an operating platform for the formation operation of the acidified batteries. The battery clamps hold the batteries. The forward and reverse motor 1 drives bevel gear 2 to rotate, which in turn drives bevel gear 1. Screw 1 drives the fixed plate upward, and the clamped batteries move upward accordingly. Then, drive roller 1 rotates. Under the action of roller 1, the load plate moves along guide groove 1 to guide groove 2 of the guide frame until the battery is clamped above belt conveyor 2. The fixed plate then moves down and the battery is placed on belt conveyor 2 for formation (charging). The clamp releases the battery, the fixed plate moves up, and the load plate returns to the top of belt conveyor 1. The transfer mechanism moves along belt conveyor 1, allowing the bracket to dock with the guide frame of different belt conveyor 2, and the battery is transported to belt conveyor 2. Multiple belt conveyors 2 share a single transfer mechanism, which improves equipment utilization and reduces equipment cost.
[0012] The beneficial effects of the utility model are as follows: the acid-added batteries can be promptly transported by the first belt conveyor, and the transfer mechanism transfers the batteries to the corresponding second belt conveyor for formation operation. The clamping is stable and the transfer is efficient, which improves production efficiency and reduces labor and equipment costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0014] Figure 1 This is a schematic structural diagram of a battery formation transfer device in an embodiment of the present utility model;
[0015] Figure 2 for Figure 1 The view from the AA point in the middle;
[0016] Figure 3 This is a top view of a battery formation transfer device in Example 2.
[0017] In the figure: 1. Belt conveyor 1; 2. Belt conveyor 2; 3. Bracket; 4. Loading plate; 5. Lead screw 1; 6. Bevel gear 1; 7. Forward and reverse motor 1; 8. Bevel gear 2; 9. Telescopic sleeve; 10. Column; 11. Guide frame; 12. Vertical rod; 13. Roller 2; 14. Clamp 1; 15. Clamp 2; 16. Horizontal telescopic rod; 17. Connecting plate; 18. Lead screw 2; 19. Roller 1; 20. Guide rail. DETAILED DESCRIPTION
[0018] The present invention is described below in conjunction with the accompanying drawings and specific embodiments of the present invention. The description herein is intended only to explain the present invention and is not intended to limit the present invention. Based on the embodiments of the present invention, any modifications, equivalent substitutions, improvements, etc. made by those skilled in the art without creative work to all other embodiments obtained based on the embodiments of the present invention shall be included within the scope of protection of the present invention.
[0019] Example
[0020] like Figure 1-2As shown in the figure, the utility model provides a transfer device for battery formation, including a first belt conveyor 1. A second belt conveyor 2 is arranged on one side of the first belt conveyor 1, and the conveying direction of the first belt conveyor 1 is perpendicular to that of the second belt conveyor 2. A transfer mechanism is arranged between the first belt conveyor 1 and the second belt conveyor 2. The transfer mechanism includes a moving trolley, and a clamping member is arranged on the moving trolley. The moving trolley includes a "C"-shaped bracket 3. The bracket 3 is arranged above the first belt conveyor 1 through a vertical column 10. The open end of the bracket 3 faces the second belt conveyor 2. A bearing plate 4 is arranged on the bracket 3. Two sides of the bearing plate 4 are connected with first rollers 19. The first rollers 19 are connected with a first drive (the first drive is a first stepping motor. The connection and principle between the first stepping motor and the first rollers 19 are prior arts. Specifically, it can refer to the structure and connection between the wheels of a toy electric vehicle and its drive). A first guiding groove is arranged on the side wall of the bracket 3 corresponding to the first rollers 19, and the first rollers 19 are arranged to roll in the corresponding first guiding groove. A guiding frame 11 cooperating with the bracket 3 is arranged above the second belt conveyor 2, and a second guiding groove connecting with the first guiding groove is arranged on the guiding frame 11.
[0021] A fixing plate is arranged below the bearing plate 4. A vertical first lead screw 5 is fixed at the center of the fixing plate. The upper end of the first lead screw 5 penetrates through the center of the bearing plate 4. A first bevel gear 6 is arranged at the center of the bearing plate 4. The first bevel gear 6 is rotatably connected with the bearing plate 4 through a bearing. A screw hole is arranged at the center of the first bevel gear 6. The first lead screw 5 passes through the screw hole and is in threaded cooperation with the first bevel gear 6. The first bevel gear 6 meshes with a second bevel gear 8. The second bevel gear 8 is connected with a first forward and reverse motor 7. The first forward and reverse motor 7 is fixed on the bearing plate 4. Four corners of the fixing plate are respectively connected with the bearing plate 4 through vertical telescopic sleeves 9. The clamping member is arranged on the lower surface of the fixing plate.
[0022] The clamping member includes a first clamping plate 14 and a second clamping plate 15 which cooperate with each other. The first clamping plate 14 is fixedly connected with one end of the fixing plate. A horizontal second lead screw is arranged at the upper end of the first clamping plate 14. One end of the second lead screw is connected with a second forward and reverse motor. The second forward and reverse motor is fixed on the first clamping plate 14. The second clamping plate 15 is in threaded cooperation with the second lead screw. A limiting plate is fixed at the top of the second clamping plate 15. A limiting groove parallel to the second lead screw is arranged on the fixing plate corresponding to the limiting plate. The limiting plate is arranged to slide in the limiting groove. By the forward and reverse rotation of the second forward and reverse motor, the second clamping plate 15 reciprocates along the second lead screw, and the first clamping plate 14 and the second clamping plate 15 cooperate with each other to clamp or loosen the battery.
[0023] A connecting plate 17 is fixed to the other end of the fixed plate, away from the first clamping plate 14. One end of the second lead screw 18 is rotatably connected to the connecting plate 17 via a bearing. A horizontal telescopic rod 16 is mounted on the connecting plate 17. The fixed end of the horizontal telescopic rod 16 is fixed to the connecting plate 17, and the telescopic end of the horizontal telescopic rod 16 faces the second clamping plate 15. The horizontal telescopic rod 16 is an electric push rod or a hydraulic rod. This arrangement allows the horizontal telescopic rod 16 to extend and press against the second clamping plate 15 after the first clamping plate 14 and the second clamping plate 15 clamp the battery, thus ensuring a more stable clamping of the second clamping plate 15 and the first clamping plate 14 and preventing the battery from slipping.
[0024] During operation, belt conveyor 1 transports the batteries after acid addition, and belt conveyor 2 provides an operating platform for the formation operation of the batteries after acid addition. The battery clamping part clamps the battery, and the forward and reverse motor 17 drives the bevel gear 28 to rotate, and the bevel gear 28 drives the bevel gear 16 to rotate. The screw 15 drives the fixed plate to move up, and the clamped battery moves up accordingly, and then drives the driving roller 19 to rotate. Under the action of the roller 19, the carrying plate 4 moves along the guide groove 1 to the guide groove 2 of the guide frame 11 until the battery is clamped above the belt conveyor 2. Then the fixed plate moves down and the battery is placed on the belt conveyor 2 for formation (charging) operation. The clamping part releases the battery, the fixed plate moves up, and the carrying plate 4 is reset to wait for the arrival of the next group of batteries.
[0025] Example 2
[0026] like Figure 1-3 As shown, this embodiment differs from Embodiment 1 in that multiple belt conveyors 2 are provided, evenly distributed along the conveying direction of belt conveyor 1. A guide frame 11 is provided above each belt conveyor 2, cooperating with bracket 3. This arrangement provides multiple battery formation platforms, improving formation efficiency. Multiple belt conveyors 2 share a single transfer mechanism, increasing equipment utilization and reducing equipment costs.
[0027] The lower end of the column 10 is provided with a walking wheel, and both sides of the frame of the belt conveyor 1 are provided with a guide rail 20. The guide rail 20 is parallel to the conveying direction of the belt conveyor 1. The guide rail 20 is fixed above the belt conveyor 1 through a vertical rod 12. The bracket 3 corresponding to the guide rail 20 is provided with a roller 2 13. The roller 2 13 is connected to a drive 2 (the drive 2 is a stepper motor 2. The connection and principle between the stepper motor 2 and the roller 2 13 are existing technologies. For details, please refer to the structure and connection between the wheel and its drive of a toy electric car). The roller 2 13 is set to roll on the corresponding guide rail 20. The arrangement here is to drive the roller 2 13 to rotate, so that the transfer mechanism moves along the guide rail 20 and connects with different belt conveyors 2 2 to carry batteries for them. The rest is the same as Example 1.
[0028] During operation, the belt conveyor 1 transports the acid-added batteries, and the belt conveyor 2 2 provides an operating platform for the formation operation of the acid-added batteries. The battery clamping piece clamps the battery, and the forward and reverse motor 1 7 drives the bevel gear 2 8 to rotate, and the bevel gear 2 8 drives the bevel gear 1 6 to rotate, and the screw 1 5 drives the fixed plate to move up, and the clamped battery moves up accordingly, and then drives the driving roller 19 to rotate. Under the action of the roller 19, the carrying plate 4 moves along the guide groove 1 to the guide groove 2 of the guide frame 11 until the battery is clamped to the top of the belt conveyor 2 2, and then the fixed plate moves down, and the battery is placed on the belt conveyor 2 2 for formation (charging) operation. The clamping piece releases the battery, the fixed plate moves up, and the carrying plate returns to the top of the belt conveyor 1. The transfer mechanism moves along the belt conveyor 1, so that the bracket docks with the guide frames of different belt conveyors 2, and the battery is transported to the belt conveyor 2. Multiple belt conveyors share one transfer mechanism, which improves equipment utilization and reduces equipment cost.
[0029] Regarding the belt conveyor 1 / 2 in the above embodiments, the connection between roller 1 and drive 1, the connection between roller 2 and drive 2, etc. are all existing technologies. This application does not make any improvements to them, but only utilizes their existing functions; regarding their specific structure and principles, please refer to the product manual or existing technical information, which are all existing technologies.
[0030] While the embodiments of the present invention have been described above, the foregoing description is intended to be illustrative, non-exhaustive, and not limited to the disclosed embodiments. Numerous modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention are intended to be included within the scope of protection of the present invention.
Claims
1. A battery formation transfer device, comprising a first belt conveyor, a second belt conveyor provided on one side of the first belt conveyor, the conveying direction of the first belt conveyor being perpendicular to the conveying direction of the second belt conveyor; characterized in that: A transfer mechanism is provided between the first belt conveyor and the second belt conveyor; the transfer mechanism includes a moving trolley, and a clamping member is provided on the moving trolley. The moving trolley includes a "C"-shaped bracket, and the bracket is arranged above the first belt conveyor through a vertical column. The open end of the bracket faces the second belt conveyor. A bearing plate is provided on the bracket. Two sides of the bearing plate are connected with a first roller, and the first roller is connected with a first driver. A first guiding groove is provided on the side wall of the bracket corresponding to the first roller, and the first roller is arranged to roll in the corresponding first guiding groove. A guiding frame cooperating with the bracket is provided above the second belt conveyor, and a second guiding groove connecting with the first guiding groove is provided on the guiding frame. A fixing plate is provided below the bearing plate, and a vertical first lead screw is fixed at the center of the fixing plate. The upper end of the first lead screw penetrates through the center of the bearing plate. A first bevel gear is provided at the center of the bearing plate. The first bevel gear is rotatably connected with the bearing plate through a bearing. A screw hole is provided at the center of the first bevel gear. The first lead screw passes through the screw hole and is in threaded cooperation with the first bevel gear. The first bevel gear meshes with a second bevel gear, and the second bevel gear is connected with a first forward and reverse motor. The first forward and reverse motor is fixed on the bearing plate. Four corners of the fixing plate are respectively connected with the bearing plate through vertical telescopic sleeves. The clamping member is arranged on the lower surface of the fixing plate.
2. A battery formation transfer device according to claim 1, characterized in that: The clamping member includes a first clamping plate and a second clamping plate which cooperate with each other. The first clamping plate is fixedly connected with one end of the fixing plate. A horizontal second lead screw is provided at the upper end of the first clamping plate. One end of the second lead screw is connected with a second forward and reverse motor. The second forward and reverse motor is fixed on the first clamping plate. The second clamping plate is in threaded cooperation with the second lead screw. A limiting plate is fixed at the top of the second clamping plate. A limiting groove parallel to the second lead screw is provided on the fixing plate corresponding to the limiting plate. The limiting plate is arranged to slide in the limiting groove.
3. A battery formation transfer device according to claim 2, characterized in that: A connecting plate is fixed at the other end of the fixing plate away from the first clamping plate. One end of the second lead screw is rotatably connected with the connecting plate through a bearing. A horizontal telescopic rod is provided on the connecting plate. The fixed end of the horizontal telescopic rod is fixed on the connecting plate, and the telescopic end of the horizontal telescopic rod faces the second clamping plate. The horizontal telescopic rod is an electric push rod or a hydraulic rod.
4. A battery formation transfer device according to claim 1, characterized in that: There are multiple second belt conveyors, and the multiple second belt conveyors are evenly distributed along the conveying direction of the first belt conveyor. A guiding frame cooperating with the bracket is provided above each second belt conveyor.
5. A battery formation transfer device according to claim 4, characterized in that: A traveling wheel is provided at the lower end of the column. Guide rails are provided on both sides of the frame of the first belt conveyor. The guide rails are parallel to the conveying direction of the first belt conveyor. The guide rails are fixed above the first belt conveyor through vertical rods. A second roller is provided on the bracket corresponding to the guide rails. The second roller is connected with a second driver. The second roller is arranged to roll on the corresponding guide rails.