Turnover demolding and stacking all-in-one machine

By designing a flip demoulding and palletizing all-in-one machine and adopting retractable, detachable and anti-slip strip components, the problems of complex structure and high cost of traditional prefabricated component palletizing systems are solved, and low-cost and flexible automated stacking and handling effects are achieved.

CN223372252UActive Publication Date: 2025-09-23新疆维吾尔自治区交通运输综合行政执法局工程质量监督执法支队 +2
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Patent Information

Application Number
CN202422746542.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-23
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Traditional automated stacking systems for prefabricated components are complex in structure and expensive, making them difficult to adapt to prefabricated components of different sizes and quantities, and they lack operational flexibility and stability.

Method used

A flip demoulding and palletizing integrated machine is designed, which includes a loading module, a demoulding module and a palletizing module. It adopts components such as a horizontally retractable first supporting part, a detachable second supporting part, an anti-slip strip, a vertically retractable part, a sliding connector and a carrying module to achieve stable clamping and flexible operation of prefabricated components of different sizes and quantities.

Benefits of technology

It realizes low-cost, flexible and stable automated stacking and handling of prefabricated components, adapts to the needs of prefabricated components of different sizes and quantities, and improves the flexibility and stability of operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an overturning, demolding and stacking all-in-one machine which comprises a feeding module, a demolding module and a stacking module, and the feeding module, the demolding module and the stacking module are sequentially arranged; the stacking module comprises first bearing parts connected with the two ends of a horizontally-telescopic part correspondingly, the horizontally-telescopic part is connected with the first bearing parts through rotating connecting pieces, and a first driver is arranged on one side of each first bearing part; the stacking module further comprises a second bearing part, the second bearing part is arranged in the middle of the horizontal telescopic part, and the second bearing part is detachable. By the adoption of the technical scheme, replacement and adjustment can be conducted according to different sizes and different clamping numbers of the prefabricated parts through a highly-integrated mechanical structure and automatic control, the clamping stability is further improved, and the production and transportation efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of prefabricated component production and palletizing, and in particular to an integrated flipping, demoulding and palletizing machine. Background Art

[0002] Traditional prefabricated components, due to their large size and heavy weight, pose many challenges to automated palletizing. Traditional robotic arms or clamping devices often have difficulty adapting to prefabricated components of different sizes, and lack operational flexibility and stability. In addition, the position and direction of prefabricated components need to be precisely controlled during the palletizing process to ensure the stability and neatness of the stack, which also places higher demands on the automated flipping, demoulding and palletizing system.

[0003] At present, there are some automated flipping, demoulding and stacking systems for prefabricated components on the market, but these systems often have problems such as complex structure, high cost and difficult maintenance, making them difficult to be widely promoted in the construction industry. Utility Model Content

[0004] The purpose of the utility model is to provide a flip demoulding and stacking integrated machine, which can adapt to prefabricated components of different sizes and different quantities, and realize low cost and flexible operation of automatic stacking and transportation of prefabricated components.

[0005] In order to achieve the above-mentioned objectives, the present application provides a flip, demoulding and palletizing integrated machine, including a loading module, a demoulding module and a palletizing module, wherein the loading module, the demoulding module and the palletizing module are arranged in sequence; the palletizing module includes: a first supporting part respectively connected to the two ends of the horizontally retractable part, wherein the horizontally retractable part is connected to the first supporting part through a rotating connecting part, and the first drive is arranged on one side of the first supporting part; the palletizing module also includes: a second supporting part, which is arranged in the middle of the horizontally retractable part, wherein the second supporting part is detachable.

[0006] In order to increase the friction between the clamping device and the prefabricated component and prevent it from slipping during transportation, as an option of the flip demoulding and palletizing integrated machine of this application, the palletizing module also includes: anti-slip strips, which are respectively arranged on both sides of the second supporting part.

[0007] In order to allow the entire stacking module to move in the vertical direction so as to grab prefabricated components from high or low places, as an option of the flip demoulding and stacking machine of the present application, the flip demoulding and stacking machine also includes a vertically retractable part, which is arranged on the top of the stacking module, wherein the top end of the vertically retractable part is connected to one end of the rotating shaft through a connecting piece, wherein the connecting piece and the rotating shaft enable the stacking module to rotate within a certain range, thereby increasing the flexibility of operation.

[0008] In order to further increase the flexibility and stability of the system, as an option of the flip demoulding and palletizing machine of the present application, the flip demoulding and palletizing machine also includes a sliding connector, which is connected to the other end of the rotating shaft and is located above the rotating shaft.

[0009] In order to make the entire system stable and allow some components to slide or rotate within a certain range, as an option of the flip demoulding and palletizing integrated machine in this application, the flip demoulding and palletizing integrated machine also includes a supportable sliding bracket, and the supportable sliding bracket is provided with a sliding groove. The sliding connector is provided on the supportable sliding bracket and is engaged with the sliding groove.

[0010] In order to drive the palletizing module, as an option of the flip, demoulding and palletizing integrated machine of the present application, the flip, demoulding and palletizing integrated machine further includes a second drive, which is arranged on the top of the sliding connection.

[0011] In order to stably place the stacked prefabricated components and facilitate the movement of the entire carrying module in the factory, as an option of the flip demoulding and palletizing integrated machine in this application, the flip demoulding and palletizing integrated machine also includes a carrying module, wherein the carrying module includes: a limiting slot arranged at the top of the carrying plate, and a movable part arranged at the bottom of the carrying plate, wherein the movable part is a universal wheel.

[0012] In order to ensure the accuracy of the stacking module in clamping the prefabricated components, as an option of the flip demoulding and stacking machine of the present application, the flip demoulding and stacking machine also includes a conveying module, and the stacking module can slide to the top of the transmission part of the conveying module.

[0013] The beneficial effects of this application are:

[0014] The flip, demoulding and palletizing integrated machine provided by the technical solution of the present application includes a loading module, a demoulding module and a palletizing module, wherein the loading module, the demoulding module and the palletizing module are arranged in sequence to form an automated production line; the palletizing module includes: a first supporting part respectively connected to the two ends of the horizontally retractable part, the horizontally retractable part can be horizontally retracted to adjust the distance between the two first supporting parts, so as to adapt to prefabricated components of different sizes and different numbers, wherein the horizontally retractable part is connected to the first supporting part by a rotating connecting part, and the first drive is arranged on one side of the first supporting part. This design allows the first supporting part to adjust the clamping angle when necessary to adapt to the clamping requirements of different angles; the palletizing module also includes: a second supporting part, which is arranged in the middle of the horizontally retractable part for further supporting the prefabricated components, wherein the second supporting part is detachable, so as to facilitate adjustment according to the different sizes and different clamping quantities of the prefabricated components, thereby further increasing the stability of the clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic structural diagram of a flip, demoulding and palletizing machine;

[0016] Figure 2 for Figure 1 Side view of the structure at a in the middle;

[0017] Description of reference numerals:

[0018] 100. Loading module;

[0019] 200, demoulding module;

[0020] 300, palletizing module; 301, horizontally retractable portion; 302, first supporting portion; 303, rotating connector; 304, first drive; 305, second supporting portion; 306, anti-slip strip;

[0021] 400, telescopic portion;

[0022] 500, connector;

[0023] 600, rotating shaft;

[0024] 700, sliding connector;

[0025] 800, can support the sliding bracket; 801, sliding groove;

[0026] 900, second drive;

[0027] 1000, carrier module; 1001, carrier plate; 1002, limit slot; 1003, movable part;

[0028] 1100. Conveying module; 1101. Transmission unit. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned figure descriptions are intended to cover non-exclusive inclusions.

[0031] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0032] In the description of the embodiments of the present application, technical terms such as "first" and "second" are only used to distinguish different objects and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features.

[0033] In the description of the embodiments of the present application, the orientations or positional relationships indicated by technical terms such as "upper", "lower", "vertical", "horizontal", "top", and "bottom" are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the embodiments of the present application.

[0034] In the description of the embodiments of the present application, unless otherwise clearly specified or limited, technical terms such as "set," "provided with," "installed," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integrated connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to internal connections between two elements or interactions between two elements. For those skilled in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.

[0035] The inventor of this application proposed a flip demoulding and palletizing integrated machine, referring to Figure 1-Figure 2 , Figure 1 This is a structural diagram of a flip demoulding and palletizing machine provided in an embodiment of the present application. Figure 2 for Figure 1 Schematic diagram of the side view structure at point a in the middle.

[0036] Reference Figure 1-Figure 2 The present application provides a flip demoulding and palletizing integrated machine, comprising a loading module 100, a demoulding module 200 and a palletizing module 300, wherein the loading module 100, the demoulding module 200 and the palletizing module 300 are sequentially arranged to form an automated production line; the palletizing module 300 comprises: first supporting parts 302 respectively connected to both ends of a horizontally retractable part 301, the horizontally retractable part 301 being able to horizontally retract to adjust the distance between the two first supporting parts 302, thereby adapting to prefabricated products of different sizes and different quantities. component, wherein the horizontally retractable portion 301 is connected to the first supporting portion 302 via a rotating connector 303, and the first drive 304 is arranged on one side of the first supporting portion 302; the stacking module 300 also includes: a second supporting portion 305, which is arranged in the middle of the horizontally retractable portion 301, for further supporting the prefabricated component, wherein the second supporting portion 305 is detachable, so as to facilitate adjustment according to different sizes of prefabricated components and different clamping quantities, thereby further increasing the stability of clamping.

[0037] The embodiment of the present application will be explained through specific examples. For example, in the automatic stacking process of solid bricks, the loading module 100 is used to transport the solid bricks cast into the mold and formed, and the demoulding module 200 is used to demould the solid bricks in the mold and output the mold. The solid bricks after demoulding are transported by the conveying module 1100 to the bottom of the stacking module 300 for automatic clamping and stacking. The specific detailed structure can be referred to Figure 2The horizontally retractable portion 301 adjusts the distance between the two first supporting portions 302 according to the size of the solid brick. When a solid brick needs to be clamped each time, it is adjusted to the size of the solid brick as needed. When two or more solid bricks placed horizontally need to be clamped at the same time, by adjusting the distance between the two first supporting portions 302 and adding the second supporting portion 305, a large number of solid bricks can be stably clamped.

[0038] Continue to refer to Figure 1-Figure 2 In a further embodiment of the present application, the palletizing module 300 further includes: anti-slip strips 306, which are respectively arranged on both sides of the second supporting portion 305, further increasing the friction between the second supporting portion 305 and the prefabricated components, preventing the prefabricated components from slipping during transportation.

[0039] Continue to refer to Figure 1-Figure 2 In a further embodiment of the present application, the flip demoulding and palletizing integrated machine further includes a vertically retractable portion 400, which is arranged at the top of the palletizing module 300. By adjusting the vertically retractable portion 400, the entire palletizing module 300 is allowed to move in the vertical direction so as to clamp the prefabricated components from a high or low position. The top end of the vertically retractable portion 400 is connected to one end of the rotating shaft 600 through a connecting member 500, so that the palletizing module 300 can rotate within a certain range, thereby increasing the flexibility of operation.

[0040] Continue to refer to Figure 1-Figure 2 In a further embodiment of the present application, the flip demoulding and palletizing integrated machine also includes a sliding connector 700, which is connected to the other end of the rotating shaft 600, and the sliding connector 700 is located above the rotating shaft 600. By operating the sliding connector 700, the palletizing module 300 is driven to slide within a certain range, thereby further increasing the flexibility of the system.

[0041] Continue to refer to Figure 1-Figure 2 In a further embodiment of the present application, the flip demoulding and palletizing integrated machine also includes a supportable sliding bracket 800, which provides a stable support platform for the entire palletizing module 300. The supportable sliding bracket 800 is provided with a sliding groove 801, and the sliding connector 700 is provided on the supportable sliding bracket 800 and is engaged with the sliding groove 801, allowing the sliding connector 700 to slide within a certain range.

[0042] Continue to refer to Figure 1-Figure 2In a further embodiment of the present application, the flip demoulding and palletizing machine also includes a supportable sliding bracket 800, which is arranged on the top of the sliding connector 700. The supportable sliding bracket 800 is used to drive the sliding connector 700 to slide according to different needs, as well as the contraction of the horizontally retractable part 301 and the rotation of the rotating shaft 600.

[0043] Continue to refer to Figure 1-Figure 2 In a further embodiment of the present application, the flip demoulding and palletizing integrated machine also includes a carrying module 1000, wherein the carrying module 1000 includes: a limiting card slot 1002 arranged at the top of the carrying plate 1001, and a movable part 1003 arranged at the bottom of the carrying plate 1001, wherein the limiting card slot 1002 is used to stably place the stacked prefabricated components to prevent the entire carrying module 1000 from colliding during the mobile transportation process, causing the stacked prefabricated components to shift and fall, thereby increasing stability for mobile transportation. Furthermore, the movable part 1003 is a universal wheel, thereby providing flexibility for mobile transportation.

[0044] Continue to refer to Figure 1-Figure 2 In a further embodiment of the present application, the flip demoulding and palletizing integrated machine also includes a conveying module 1100, and the palletizing module 300 can slide to the top of the transmission part 1101 of the conveying module 1100 to facilitate accurate clamping of prefabricated components for palletizing operations.

[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A flip demoulding and palletizing integrated machine, comprising a loading module (100), a demoulding module (200) and a palletizing module (300), characterized in that: The loading module (100), the demoulding module (200), and the palletizing module (300) are arranged in sequence; The stacking module (300) comprises: a first supporting portion (302) respectively connected to both ends of a horizontally retractable portion (301), wherein the horizontally retractable portion (301) and the first supporting portion (302) are connected via a rotating connecting member (303), and a first drive (304) is provided on one side of the first supporting portion (302); The palletizing module (300) further comprises: a second supporting portion (305), wherein the second supporting portion (305) is arranged in the middle of the horizontally retractable portion (301), wherein the second supporting portion (305) is detachable.

2. The flip, demoulding and palletizing integrated machine according to claim 1, characterized in that: The palletizing module (300) further comprises anti-slip strips (306), wherein the anti-slip strips (306) are respectively arranged on both sides of the second supporting portion (305).

3. The flip, demoulding and palletizing integrated machine according to claim 1, characterized in that: The flip demoulding and palletizing integrated machine further comprises a vertically retractable portion (400), which is arranged on the top of the palletizing module (300), wherein the top end of the vertically retractable portion (400) is connected to one end of the rotating shaft (600) via a connecting piece (500).

4. The flip, demoulding and palletizing integrated machine according to claim 3, characterized in that: The flip, demoulding and palletizing integrated machine further comprises a sliding connection member (700), wherein the sliding connection member (700) is connected to the other end of the rotating shaft (600), and the sliding connection member (700) is located above the rotating shaft (600).

5. The flip, demoulding and palletizing integrated machine according to claim 4, characterized in that: The flip demoulding and palletizing integrated machine further comprises a supportable sliding bracket (800), a sliding groove (801) is provided on the supportable sliding bracket (800), and the sliding connection member (700) is provided on the supportable sliding bracket (800) and is engaged with the sliding groove (801).

6. The flip, demoulding and palletizing integrated machine according to claim 4, characterized in that: The flipping, demoulding and palletizing integrated machine further comprises a second drive (900), and the second drive (900) is arranged on the top of the sliding connection (700).

7. The flip, demoulding and palletizing integrated machine according to claim 1, characterized in that: The flip demoulding and palletizing integrated machine further comprises a carrying module (1000), wherein the carrying module (1000) comprises: a limiting slot (1002) arranged at the top of the carrying plate (1001), and a movable part (1003) arranged at the bottom of the carrying plate (1001), wherein the movable part (1003) is a universal wheel.

8. The flip, demoulding and palletizing integrated machine according to claim 1, characterized in that: The flipping, demoulding and palletizing integrated machine further comprises a conveying module (1100), and the palletizing module (300) can slide to just above the transmission part (1101) of the conveying module (1100).