Fly ash anti-blocking feeding device
By introducing stirring and drying functions into the fly ash feeding device, the fly ash blockage problem was solved, stable transportation and multi-scenario applicability were achieved, and the applicability of the feeding device was improved.
Patent Information
- Application Number
- CN202422705843.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing fly ash feeding devices are prone to clogging during use, especially when the water content is high, the material tends to stick together and clump, affecting the conveying effect. They also lack stirring and drying functions, limiting their scope of application and usage scenarios.
A fly ash anti-blocking feeding device was designed, which includes a stirring rod and a heating tube. It can remove moisture and disperse the fly ash before feeding. It has stirring and drying functions to prevent the fly ash from sticking to the inner wall of the feeding barrel and the outer side of the spiral conveying rod, thereby improving the conveying stability.
Through the stirring and drying functions, the dry transportation of fly ash is ensured to avoid blockage, which expands the scope of application of the device, enriches the usage scenarios, and meets different feeding requirements.
Smart Images

Figure CN223372282U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spiral feeding equipment, and particularly discloses a fly ash anti-blocking material feeding device. Background Art
[0002] Fly ash refers to the ash material produced when burning coal. It mainly comes from the solid waste collected from the flue gas after coal combustion. The chemical composition of fly ash mainly includes silicon dioxide, aluminum oxide, ferrous oxide, ferric oxide, calcium oxide and titanium oxide. Fly ash is widely used in building materials, fertilizer processing, road construction and the production of environmentally friendly materials due to its excellent performance. In the process of fly ash processing, a feeding device is required to achieve stable transportation of fly ash, which is convenient for weighing, measuring and quantitative control of fly ash.
[0003] Chinese patent number CN218143924U discloses a screw feeder with an anti-blocking mechanism. The technical solution includes a feed hopper and a feed pipe. The feed hopper is mounted on one side of the top of the feed pipe, a power box is mounted on the end of the feed pipe near the feed hopper, and a blockage prevention box is mounted on the end of the feed pipe facing away from the power box. A feed shaft is mounted in the middle of the feed pipe, and a worm gear is mounted on the outer surface of the feed shaft, located inside the power box. A drive motor is mounted on the top of the power box, near the front surface. A worm is mounted on the output shaft of the drive motor, located in front of the worm gear. Blades are mounted on the outer surface of the feed shaft. The utility model solves the problem that the existing device has no auxiliary mechanism for clearing blockage, and during use, the material is very likely to be blocked inside the feeding pipe, and it is impossible to assist in clearing the blockage, which affects the normal transportation of the raw materials. The utility model reduces the probability of blockage of the raw materials, thereby ensuring the normal transportation of the raw materials. However, the above-mentioned feeder does not have the function of stirring and drying the materials during use, which to a certain extent affects the application scope and use scenarios of the above-mentioned feeder. When the water content in the material to be fed is relatively high, the material is very likely to stick together again when it is screened by the screening net and falls to the bottom of the screening net, which increases the probability of blocking the feeding pipe and the turbine and affects the continuity of the feeding operation. Therefore, in order to solve the above-mentioned problems, the utility model proposes a fly ash anti-blocking material feeding device. Utility Model Content
[0004] The utility model aims to provide a fly ash anti-blocking feeding device, which has the functions of mixing and drying fly ash, can remove moisture in fly ash before feeding, keep the fly ash dry, and can break up the fly ash again before the fly ash enters the feeding tube, so as to prevent the fly ash from sticking together and prevent wet fly ash from sticking to the inner wall of the feeding tube and the outer side of the spiral conveying rod, thereby improving the scope of application of the feeding device and enriching the use scenarios of the feeding device.
[0005] The utility model is realized through the following technical solutions:
[0006] A fly ash anti-blocking material feeding device comprises a base and a feeding mechanism, a feeding mechanism is provided above the base, the feeding mechanism comprises a feeding drum and a spiral conveying rod, a spiral conveying rod is provided inside the feeding drum, one end of the spiral conveying rod is connected to a first motor, a first discharge pipe is connected below the end of the feeding drum away from the first motor, a feeding pipe is connected above the end of the feeding drum close to the first motor, a first stirring rod is provided inside the feeding pipe, one end of the first stirring rod is connected to a second motor, a mixing and drying mechanism is provided above the feeding pipe, the mixing and drying mechanism comprises a storage bin, the storage bin comprises an inner tank and a heating pipe, a heating pipe is installed on the outside of the inner tank, a protective shell is provided on the outside of the heating pipe, a second stirring rod is provided inside the inner tank, the upper end of the second stirring rod is connected to a diverter, and a third motor is provided on one side of the diverter.
[0007] As a further arrangement of the above scheme, the bottom of the feeding barrel is connected to the base, which can provide stable support for the feeding barrel. Both ends of the feeding barrel are detachably connected with covers, and the two ends of the spiral conveying rod are rotatably connected to the two covers respectively, which facilitates the assembly of the above components and provides convenience for the cleaning and maintenance of the feeding barrel and the spiral conveying rod. A first support seat is provided on the outside of the first motor, and the lower end of the first support seat is connected to the base, which can provide stable support for the first motor, so that the first motor remains stable during use. A controller is provided at one end of the base to facilitate the control of the operation of relevant components in the device.
[0008] As a further arrangement of the above scheme, the two ends of the first stirring rod respectively pass through the two sides of the feed pipe and are rotatably connected to the feed pipe, so that the feed pipe can provide stable support for the first stirring rod, ensuring that the first stirring rod rotates smoothly to break up the fly ash discharged from the mixing and drying mechanism again. A second support seat is provided on the outside of the second motor, and the second support seat is connected to the feed pipe, which can provide stable support for the second motor.
[0009] As a further arrangement of the above scheme, the protective shell is detachably connected to the inner tank, and both ends of the heating tube pass through one side of the protective shell, which facilitates the assembly and maintenance of the above components. A bracket is connected to the bottom of the inner tank, and the lower end of the bracket is connected to the base, which can provide support for the storage bin and its connecting components.
[0010] As a further arrangement of the above scheme, a second discharge pipe is provided at the lower end of the inner tank, and slide grooves are provided on both sides of the inner wall of the second discharge pipe. A blocking plate is provided inside the second discharge pipe, which can block the second discharge pipe during the mixing or drying process. The two ends of the blocking plate are respectively slidably connected to the two slide grooves, and one end of the blocking plate is connected to a telescopic rod, which can be pulled out from the inside of the second discharge pipe by controlling the contraction of the telescopic rod after the mixing or drying is completed, so that the blocking plate slides in the two slide grooves, so that the fly ash is smoothly discharged from the second discharge pipe into the feeding barrel, and the outer side of the telescopic rod is connected to the bracket, which can provide stable support for the telescopic rod.
[0011] As a further arrangement of the above scheme, support plates are connected to both sides of the diverter, and the ends of the two support plates away from the diverter are connected to the top of the inner tank, which can provide stable support for the diverter and facilitate the installation and maintenance of the diverter. A connecting shaft is connected between the diverter and the third motor, which facilitates the transmission between the third motor, the connecting shaft, the diverter and the second stirring rod. A third support seat is provided on the outside of the third motor, and the lower end of the third support seat is connected to the inner tank, which can provide support for the third motor and keep the third motor and the connecting shaft stable during use.
[0012] The steering gear in the utility model is a right-angle steering gear.
[0013] The utility model has the following beneficial effects during use:
[0014] The combined use of the feeding pipe, the first stirring rod and the second motor in the feeding mechanism can break up the fly ash discharged from the mixing and drying mechanism again before it falls into the feeding barrel, thereby ensuring the conveying effect of the spiral conveying rod.
[0015] The design of the inner tank, heating tube and protective shell in the storage bin of the mixing and drying mechanism enables the storage bin to have the three functions of fly ash storage, mixing and drying. It can be used as a simple fly ash storage bin, and can also be used in conjunction with the third motor, steering gear and second stirring rod to fully mix the fly ash with a variety of raw materials. The two ends of the heating tube can be connected to the controller through power cords respectively, and the controller can be used to start the heating tube to increase the temperature of the inner tank to remove excess moisture in the moist fly ash, so as to keep the fly ash dry and avoid moist fly ash blocking the feeding pipe, thereby ensuring the continuity of the fly ash feeding operation, meeting different fly ash feeding requirements, improving the applicability of the mixing and drying mechanism and the feeding device, and enriching the use scenarios of the feeding device. The combined use of the blocking plate and the telescopic rod can adjust the depth of the blocking plate into the second discharge pipe by the extension and retraction of the telescopic rod to control the discharge speed of the second discharge pipe, thereby adjusting the feeding efficiency of the feeding mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 It is a perspective schematic diagram of the present utility model;
[0018] Figure 2 This is a front perspective diagram of the feeding mechanism in the present invention;
[0019] Figure 3 This is a perspective schematic diagram of the mixing material drying mechanism of the present invention;
[0020] Figure 4 This is a front perspective diagram of the combination of the material storage bin and the blocking plate in the utility model;
[0021] Figure 5 This is a perspective schematic diagram of the combination of the second stirring rod, the diverter and the third motor in the present invention.
[0022] In the figure: 1. Base; 2. Feeding mechanism; 3. Mixing and drying mechanism; 4. Controller; 21. Feeding barrel; 211. First discharge pipe; 212. Feeding pipe; 213. Sealing cover; 22. Screw conveying rod; 23. First motor; 24. First support seat; 25. First stirring rod; 26. Second motor; 27. Second support seat; 31. Storage bin; 311. Inner tank; 312. Second discharge pipe; 3121. Slide; 313. Heating tube; 314. Protective shell; 32. Bracket; 33. Blocking plate; 34. Telescopic rod; 35. Second stirring rod; 36. Steering gear; 361. Support plate; 37. Connecting shaft; 38. Third motor; 39. Third support seat. DETAILED DESCRIPTION
[0023] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other. Figures 1 to 5 , and describes the application in detail with reference to embodiments.
[0025] The embodiment discloses a fly ash anti-blocking material feeding device, comprising a base 1 and a feeding mechanism 2, wherein the feeding mechanism 2 is arranged above the base 1, and the feeding mechanism 2 comprises a feeding barrel 21 and a spiral conveying rod 22, wherein the spiral conveying rod 22 is arranged inside the feeding barrel 21, and one end of the spiral conveying rod 22 is connected to a first motor 23, and a first discharge pipe 211 is connected below the end of the feeding barrel 21 away from the first motor 23, and a feeding pipe 212 is connected above the end of the feeding barrel 21 close to the first motor 23, and a first feed pipe 212 is arranged inside the feeding pipe 212. A stirring rod 25, one end of the first stirring rod 25 is connected to a second motor 26, a mixing and drying mechanism 3 is arranged above the feeding pipe 212, and the mixing and drying mechanism 3 includes a storage bin 31, and the storage bin 31 includes an inner tank 311 and a heating tube 313, a heating tube 313 is installed on the outside of the inner tank 311, and a protective shell 314 is arranged on the outside of the heating tube 313, a second stirring rod 35 is arranged inside the inner tank 311, and the upper end of the second stirring rod 35 is connected to a diverter 36, and a third motor 38 is arranged on one side of the diverter 36.
[0026] like Figure 1 and Figure 2 As shown, the bottom of the feeding barrel 21 is connected to the base 1, which can provide stable support for the feeding barrel 21. Both ends of the feeding barrel 21 are detachably connected with a cover 213, and the two ends of the spiral conveying rod 22 are rotatably connected to the two covers 213 respectively, which is convenient for the assembly of the above-mentioned components and provides convenience for the cleaning and maintenance of the feeding barrel 21 and the spiral conveying rod 22. A first support seat 24 is provided on the outside of the first motor 23, and the lower end of the first support seat 24 is connected to the base 1, which can provide stable support for the first motor 23, so that the first motor 23 remains stable during use. A controller 4 is provided at one end of the base 1 to facilitate the control of the operation of relevant components in the device.
[0027] like Figure 1 and Figure 2 As shown, the two ends of the first stirring rod 25 respectively pass through the two sides of the feed pipe 212 and are rotatably connected to the feed pipe 212, so that the feed pipe 212 can provide stable support for the first stirring rod 25, ensuring that the first stirring rod 25 can rotate smoothly to break up the fly ash discharged from the mixing and drying mechanism 3 again. A second support seat 27 is provided on the outer side of the second motor 26. The second support seat 27 is connected to the feed pipe 212 and can provide stable support for the second motor 26.
[0028] like Figure 1 、 Figure 3 and Figure 4As shown, the protective shell 314 is detachably connected to the inner tank 311, and both ends of the heating tube 313 pass through one side of the protective shell 314, which is convenient for assembly and maintenance of the above components. A bracket 32 is connected to the bottom of the inner tank 311, and the lower end of the bracket 32 is connected to the base 1, which can provide support for the storage bin 31 and its connecting components.
[0029] like Figure 1 、 Figure 3 and Figure 4 As shown, a second discharge pipe 312 is provided at the lower end of the inner tank 311, and slide grooves 3121 are provided on both sides of the inner wall of the second discharge pipe 312. A blocking plate 33 is provided inside the second discharge pipe 312, which can block the second discharge pipe 312 during the mixing or drying process. The two ends of the blocking plate 33 are respectively slidably connected to the two slide grooves 3121, and one end of the blocking plate 33 is connected to a telescopic rod 34, which can be pulled out from the inside of the second discharge pipe 312 by controlling the contraction of the telescopic rod 34 after the mixing or drying is completed, so that the blocking plate 33 slides in the two slide grooves 3121, so that the fly ash is smoothly discharged from the second discharge pipe 312 into the feeding barrel 21, and the outer side of the telescopic rod 34 is connected to the bracket 32, which can provide stable support for the telescopic rod 34.
[0030] like Figure 1 、 Figure 3 and Figure 5 As shown, support plates 361 are connected to both sides of the diverter 36, and the ends of the two support plates 361 away from the diverter 36 are connected to the top of the inner tank 311, which can provide stable support for the diverter 36 and facilitate the installation and maintenance of the diverter 36. A connecting shaft 37 is connected between the diverter 36 and the third motor 38, which facilitates the transmission between the third motor 38, the connecting shaft 37, the diverter 36 and the second stirring rod 35. A third support seat 39 is provided on the outside of the third motor 38, and the lower end of the third support seat 39 is connected to the inner tank 311, which can provide support for the third motor 38, so that the third motor 38 and the connecting shaft 37 remain stable during use.
[0031] The fly ash anti-blocking feeding device disclosed in this embodiment connects the two ends of the heating tube 313 to the controller 4 via power cords before use, connects the original material receiving device to the first discharge pipe 211, and selects the role of the storage bin 31 according to actual use requirements. When mixing and drying are not required, the storage bin 31 is only used as a storage structure for fly ash. The controller 4 is used to control the extension of the telescopic rod 34 to push the blocking plate 33 into the second discharge pipe 312, blocking the second discharge pipe 312, and injecting a sufficient amount of fly ash into the inner liner 311 from the top of the inner liner 311.
[0032] The controller 4 is used to start the first motor 23 and the second motor 26 in sequence, so that the first motor 23 and the second motor 26 drive the spiral conveying rod 22 and the first stirring rod 25 to rotate respectively, and the controller 4 is used to control the telescopic rod 34 to retract, so that the two ends of the blocking plate 33 slide inside the slide groove 3121, and the blocking plate 33 is pulled out from the second discharge pipe 312, so that the fly ash inside the inner tank 311 is discharged into the feeding pipe 212 through the second discharge pipe 312, and is broken up by the first stirring rod 25 and falls into the feeding barrel 21, and is transported to the end of the feeding barrel 21 away from the feeding pipe 212 through the spiral conveying rod 22, and is discharged from the feeding barrel 21 from the first discharge pipe 211 and falls into the original material receiving device. During the feeding process, the depth of the blocking plate 33 extending into the second discharge pipe 312 can be adjusted by controlling the extension and retraction of the telescopic rod 34, and the discharge speed of the second discharge pipe 312 can be controlled, thereby adjusting the feeding efficiency of the feeding mechanism 2.
[0033] When other raw materials need to be added to the fly ash, the storage bin 31 can be used as a mixing bin and storage bin 31 for fly ash. The controller 4 is used to control the extension of the telescopic rod 34, and the blocking plate 33 is pushed into the second discharge pipe 312 to block the second discharge pipe 312. The fly ash and other raw materials are put into the inner liner 311 from above the inner liner 311 according to a certain ratio. The controller 4 is used to start the third motor 38, so that the third motor 38 drives the second stirring rod 35 to rotate through the connecting shaft 37 and the steering gear 36 to mix the fly ash and other raw materials. After mixing, repeat the above feeding operation to perform the fly ash feeding operation.
[0034] When the water content in the fly ash is relatively high, a sufficient amount of fly ash can be put into the inner liner 311, and the controller 4 is used to start the heating tube 313 to heat the inner liner 311, so that the inner liner 311 transfers heat to the moist fly ash, causing the water in the fly ash to evaporate. The controller 4 is used to start the third motor 38, so that the third motor 38 drives the second stirring rod 35 to rotate through the connecting shaft 37 and the steering gear 36, stirring the fly ash inside the inner liner 311 to ensure that the fly ash is evenly dried. After drying is completed, the heating tube 313 is turned off, and the above feeding operation is repeated to continue the fly ash feeding operation.
[0035] During the above-mentioned feeding operation, the third motor 38 can be kept in the turned-on state at all times so as to initially break up the fly ash and raw materials inside the inner tank 311, prevent the fly ash from clumping together and blocking the second discharge pipe 312, and ensure the discharge quality of the second discharge pipe 312.
[0036] The base 1, controller 4, feeding barrel 21, first discharge pipe 211, feeding pipe 212, sealing cover 213, spiral conveying rod 22, first motor 23, first support seat 24, first stirring rod 25, second motor 26, second support seat 27, storage bin 31, inner tank 311, second discharge pipe 312, heating pipe 313, protective shell 314, blocking plate 33, telescopic rod 34, second stirring rod 35, diverter 36, support plate 361, connecting shaft 37 and third motor 38 in a fly ash anti-blocking feeding device disclosed in the present invention are all universal standard parts or parts known to those skilled in the art, and their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A fly ash anti-blocking material feeding device, comprising a base and a feeding mechanism, wherein the feeding mechanism is disposed above the base, the feeding mechanism comprising a feeding barrel and a spiral conveying rod, the spiral conveying rod being disposed inside the feeding barrel, one end of the spiral conveying rod being connected to a first motor, a first discharge pipe being connected below an end of the feeding barrel away from the first motor, and a feed pipe being connected above an end of the feeding barrel close to the first motor, characterized in that: A first stirring rod is provided inside the feeding pipe, one end of the first stirring rod is connected to a second motor, a mixing and drying mechanism is provided above the feeding pipe, the mixing and drying mechanism includes a storage bin, the storage bin includes an inner tank and a heating tube, a heating tube is installed on the outside of the inner tank, a protective shell is provided on the outside of the heating tube, a second stirring rod is provided inside the inner tank, the upper end of the second stirring rod is connected to a diverter, and a third motor is provided on one side of the diverter.
2. The fly ash anti-blocking material feeding device according to claim 1, characterized in that: The bottom of the feeding barrel is connected to the base, and both ends of the feeding barrel are detachably connected with covers. The two ends of the spiral conveying rod are respectively rotatably connected to the two covers. A first support seat is provided on the outside of the first motor, and the lower end of the first support seat is connected to the base. A controller is provided at one end of the base.
3. The fly ash anti-blocking material feeding device according to claim 1, characterized in that: The two ends of the first stirring rod respectively pass through the two sides of the feed pipe and are rotatably connected to the feed pipe. A second support seat is provided on the outer side of the second motor, and the second support seat is connected to the feed pipe.
4. The fly ash anti-blocking material feeding device according to claim 1, characterized in that: The protective shell is detachably connected to the inner container, both ends of the heating tube pass through one side of the protective shell, a bracket is connected below the inner container, and the lower end of the bracket is connected to the base.
5. The fly ash anti-blocking material feeding device according to claim 1, characterized in that: A second discharge pipe is provided at the lower end of the inner tank, and slide grooves are provided on both sides of the inner wall of the second discharge pipe. A blocking plate is provided inside the second discharge pipe, and the two ends of the blocking plate are respectively slidably connected to the two slide grooves. One end of the blocking plate is connected to a telescopic rod, and the outer side of the telescopic rod is connected to the bracket.
6. The fly ash anti-blocking material feeding device according to claim 1, characterized in that: Support plates are connected to both sides of the diverter, and the ends of the two support plates away from the diverter are connected to the top of the inner tank. A connecting shaft is connected between the diverter and the third motor. A third support seat is provided on the outside of the third motor, and the lower end of the third support seat is connected to the inner tank.
Citation Information
Patent Citations
Anti-blocking screw feeder
CN218143924U