Multi-track discharging device for solid-state battery tabs

By controlling the tension in the form of mechanical damping, the problem that the existing solid-state battery tab production equipment can only unwind a single metal strip is solved, and the simultaneous unwinding and guiding of two metal strips is achieved, which increases production capacity and reduces costs.

CN223372385UActive Publication Date: 2025-09-23JIANGSU JIULAN NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422973997.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-09-23
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing solid-state battery tab production equipment can only unwind a single metal strip, which makes it difficult to adapt to the production needs of multiple metal strips. It also has high costs and insufficient production capacity.

Method used

Mechanical damping is used to control the tension. The locking force of the upper and lower clamps is adjusted by bolts. The friction between the rubber sleeve and the air shaft is adjusted to achieve simultaneous feeding and guiding of two metal belts. The guide seat, pressure seat and deviation correction sensor seat are combined to ensure the parallel transportation of the metal belts.

Benefits of technology

The invention realizes the simultaneous unloading and guiding of two metal strips, improves the production capacity and reduces the production cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a solid-state battery tab multi-track emptying device, which comprises an emptying assembly and a material guiding assembly, the material guiding assembly is arranged on the rear side of the emptying assembly, the emptying assembly comprises an aluminum profile frame, a long air expansion shaft and a short air expansion shaft are arranged on the aluminum profile frame side by side front and back, and the long air expansion shaft and the short air expansion shaft are arranged in parallel. One end of the long air expansion shaft and one end of the short air expansion shaft are respectively sleeved with a polyurethane elastomer sleeve, the other end of the long air expansion shaft and the other end of the short air expansion shaft are respectively connected with a material disc, metal belts are wound on the material discs, the two material discs are staggered left and right and located on the same horizontal line, the polyurethane elastomer sleeves are connected with the tensioning hoop assembly, and the two metal belts enter the material guiding assembly in parallel after being unwound from the discharging assembly. The material guiding assembly is sequentially provided with a guiding base, a material pressing base, a free material pulling base, a free material pressing base and a deviation rectifying induction base from front to back. The tension is controlled in a mechanical damping mode, two metal belts can be discharged and guided at the same time, the productivity is greatly improved, and the production cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of solid-state battery processing, in particular to a multi-track discharge device for solid-state battery tabs. Background Art

[0002] Before the solid-state battery tabs are formed, they are rolled metal strips, and rolled metal strips require an unwinding mechanism. The current unwinding method used is tension control, such as a unwinding correction device with patent number CN202122738551.6. This structure uses a magnetic powder clutch in conjunction with a drive motor to control the tension. The cost is high, there are constraints on the weight of the material strip, and frequent shutdowns for material replacement are required. It can only unwind one metal strip. A free unwinding correction device with patent number CN202321815761.3 no longer uses a magnetic powder clutch to control the tension and can carry 1.5 tons of raw materials. The mounting platform of the frame can freely unwind in high and low layers and can quickly replace raw materials without stopping the equipment. However, it can only unwind a single metal strip, and the production speed of the tabs is difficult to adapt to the existing market. Therefore, there is an urgent need to produce a multi-track unwinding device for solid-state battery tabs to discharge multiple metal strips at the same time and increase production capacity. Utility Model Content

[0003] The purpose of the present utility model is to overcome the above-mentioned shortcomings and provide a multi-track unloading device for solid-state battery tabs, which adopts mechanical damping to control the tension and can unload and guide two metal strips at the same time, greatly improving production capacity and reducing production costs.

[0004] The purpose of this utility model is achieved in this way:

[0005] A multi-track unloading device for solid-state battery tabs includes a unloading assembly and a material guiding assembly, wherein the material guiding assembly is arranged at the rear side of the unloading assembly, and the unloading assembly includes an aluminum profile frame, and a long inflatable shaft and a short inflatable shaft are arranged side by side in the front and back of the aluminum profile frame, and one end of the long inflatable shaft and the short inflatable shaft are respectively sleeved with a high-strength rubber sleeve, and the other end is respectively connected to a material tray, and a metal belt is wrapped around the material tray. The two material trays are staggered left and right and are on the same horizontal line. The high-strength rubber sleeve is connected to a tensioning clamp assembly, and the two metal belts are respectively unwound from the unloading assembly and enter the material guiding assembly in parallel. The material guiding assembly is provided with a guide seat, a material pressing seat, a free material pulling seat, a free material pressing seat and a deviation correction sensing seat from front to back.

[0006] Preferably, the tensioning clamp assembly includes an upper clamp and a lower clamp, the high-strength rubber sleeve is clamped in the center between the upper clamp and the lower clamp, the upper and lower clamps are locked on both sides by bolts, a pressure sensor is sleeved on the bolt on one side between the upper clamp and the lower clamp, and a clamp fixing sleeve is sleeved on the bolt on the other side, and the lower clamp support is fixed on the beam.

[0007] Preferably, the shaft ends of the long inflatable shaft and the short inflatable shaft are both provided with retaining rings.

[0008] Preferably, the long inflatable shaft and the short inflatable shaft are rotatably supported on the crossbeam of the aluminum profile frame through support bearing seats respectively.

[0009] Preferably, an inlet guide shaft and a pressure roller are rotatably provided on the guide seat, and the inlet guide shaft and the pressure roller are staggered front and back, and two metal belts enter in parallel between the guide shaft and the pressure roller. A plurality of inlet guide wheels are provided on the inlet guide shaft corresponding to the metal belts, and a metal belt is provided between adjacent inlet guide wheels.

[0010] Preferably, the pressing seat is provided with a polyurethane bottom plate and a polyurethane top plate, and the two metal belts enter between the polyurethane top plate and the polyurethane bottom plate arranged above and below.

[0011] Preferably, the deviation correction sensing seat is provided with an outlet guide shaft, and the outlet guide shaft is provided with a plurality of outlet guide wheels corresponding to the metal belts, and the outlet guide wheels are used to ensure that the two metal belts are transported backward in parallel.

[0012] The beneficial effects of the utility model are:

[0013] Mechanical damping is used to control the tension. The locking force between the upper and lower clamps is adjusted by bolts, thereby adjusting the friction between the Youli rubber sleeve and the corresponding air shaft to achieve tension adjustment of the material tray. It can also discharge and guide two metal strips at the same time, greatly improving production capacity and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a structural schematic diagram of a multi-track discharge device for solid-state battery tabs in the utility model.

[0015] Figure 2 It is a structural diagram of the discharge component.

[0016] Figure 3 This is a schematic diagram of the assembly structure of the long inflatable shaft and the tensioning clamp assembly.

[0017] Figure 4 This is a schematic diagram of the assembly structure of the short air shaft and tensioning clamp assembly.

[0018] Figure 5 for Figure 4 Exploded diagram.

[0019] Figure 6 Schematic diagram of the structure of the material guide component.

[0020] in:

[0021] Metal belt 1; aluminum profile frame 2; crossbeam 2.1; support bearing seat 3; long inflatable shaft 4; short inflatable shaft 5; tensioning clamp assembly 6; upper clamp 6.1; lower clamp 6.2; retaining ring 6.3; pressure sensor 6.4; clamp fixing sleeve 6.5; high-strength rubber sleeve 7; material tray 8; guide seat 9; inlet guide shaft 9.1; pressure roller 9.2; inlet guide wheel 9.3; material pressing seat 10; free pulling seat 11; free pressing seat 12; deviation correction sensor seat 13; outlet guide wheel 13.1; deviation correction base plate 14; mounting platform 15; material pulling cylinder 16. DETAILED DESCRIPTION

[0022] See also Figure 1-6 The present invention relates to a multi-track unloading device for solid-state battery tabs, including a unloading assembly and a guide assembly. The guide assembly is arranged at the rear side of the unloading assembly, and two metal strips 1 are unwound from the unloading assembly and enter the guide assembly. The unloading assembly includes an aluminum profile frame 2, a supporting bearing seat 3, a long inflatable shaft 4, a short inflatable shaft 5, a tensioning clamp assembly 6, an excellent rubber sleeve 7 and a material tray 8. The aluminum profile frame 2 is provided with a long inflatable shaft 4 and a short inflatable shaft 5 side by side in the front and back. One end of the long inflatable shaft 4 and the short inflatable shaft 5 is sleeved with an excellent rubber sleeve 7, and the other end is respectively connected to a material tray 8. The metal strip 1 is wrapped around the material tray 8. The two material trays 8 are staggered left and right and on the same horizontal line. The long inflatable shaft 4 and the short inflatable shaft 5 are respectively rotatably supported on the crossbeam 2.1 of the aluminum profile frame 2 by the supporting bearing seat 3. The excellent rubber sleeve 7 is connected to the tensioning clamp assembly 6, and the tensioning clamp assembly 6 is fixed on the crossbeam 2.1 of the aluminum profile frame 2.

[0023] The tensioning hoop assembly 6 comprises an upper hoop 6.1, a lower hoop 6.2, a retaining ring 6.3, a pressure sensor 6.4, and a hoop fixing sleeve 6.5. The rubber sleeve 7 is sandwiched between the upper and lower hoops 6.1 and 6.2. The upper and lower hoops 6.1 and 6.2 are locked together by bolts. A pressure sensor 6.4 is mounted on one bolt between the upper and lower hoops 6.1 and 6.2, while a retaining ring 6.5 is mounted on the other bolt. The upper and lower hoops 6.1 and 6.2 lock the rubber sleeve 7. The locking force between the upper and lower hoops 6.1 and 6.2 is adjusted by the bolts. The specific locking value is determined by the pressure sensor 6.4 in the middle, thereby adjusting the friction between the rubber sleeve 7 and the corresponding air shaft to achieve tension adjustment of the tray. The retaining ring 6.3 is mounted on the ends of the long and short air shafts 4 and 5 to prevent the rubber sleeve 7 from slipping. The lower hoop 6.2 is supported and fixed on the crossbeam 2.1.

[0024] The material guiding assembly is provided with a guide seat 9, a material pressing seat 10, a free material pulling seat 11, a free material pressing seat 12 and a correction sensing seat 13 in sequence from front to back. The guide seat 9, the material pressing seat 10, the free material pulling seat 11 and the free material pressing seat 12 are arranged on a correction base plate 14, and the correction base plate 14 is slidably arranged on the mounting platform 15. The correction base plate 14 is driven by a correction motor to move longitudinally. An inlet guide shaft 9.1 and a pressure roller 9.2 are rotatably provided on the guide seat 9. The inlet guide shaft 9.1 and the pressure roller 9.2 are staggered front and back. Two metal strips 1 enter in parallel between the guide shaft 9.1 and the pressure roller 9.2. A plurality of inlet guide wheels 9.3 are provided on the inlet guide shaft 9.1 corresponding to the metal strips 1, and a metal strip 1 is arranged between adjacent inlet guide wheels 9.3.

[0025] The pressing seat 10 is provided with a polyurethane bottom plate and a polyurethane top plate. Two metal strips 1 enter between the polyurethane top plate and the polyurethane bottom plate provided above and below to level the metal strips and remove surface debris, thereby improving the yield rate of the tabs.

[0026] The free pulling seat 11 is driven by the pulling cylinder 16 to move laterally, which plays the role of fixed-length conveying and constant tension of the metal strip, so that the strip can be accurately conveyed in a fixed length and kept in a straight state. The metal strip 1 enters between the upper and lower pressing plates in the free pulling seat 11, and is pressed by the pressing cylinder. The metal strip enters between the upper and lower pressing plates in the free pressing seat 12, and is pressed by the pressing cylinder. The pressing cylinder and the pressing cylinder move intermittently.

[0027] The deviation correction sensing seat 13 is provided with an outlet guide shaft, and the outlet guide shaft is provided with a plurality of outlet guide wheels 13.1 corresponding to the metal strips. The outlet guide wheels 13.1 are used to ensure that the two metal strips are transported backward in parallel.

[0028] In addition to the above embodiments, the present invention also includes other implementation methods. Any technical solutions formed by equivalent transformation or equivalent replacement should fall within the scope of protection of the claims of the present invention.

Claims

1. A multi-track unloading device for solid-state battery tabs, characterized by: It includes a discharge component and a material guide component, the material guide component is arranged at the rear side of the discharge component, the discharge component includes an aluminum profile frame, the aluminum profile frame is provided with a long inflatable shaft and a short inflatable shaft side by side in the front and back, one end of the long inflatable shaft and the short inflatable shaft are respectively provided with a high-strength rubber sleeve, and the other end is respectively connected to a material tray, a metal belt is wrapped around the material tray, the two material trays are staggered left and right, and are on the same horizontal line, the high-strength rubber sleeve is connected to the tensioning clamp component, and the two metal belts are respectively unwound from the discharge component and enter the material guide component in parallel, and the material guide component is provided with a guide seat, a material pressing seat, a free pulling seat, a free pressing seat and a deviation correction sensing seat from front to back.

2. The multi-track unloading device for solid-state battery tabs according to claim 1, characterized in that: The tensioning hoop assembly includes an upper hoop and a lower hoop, the high-strength rubber sleeve is clamped in the center between the upper hoop and the lower hoop, the upper and lower hoop are locked on both sides by bolts, a pressure sensor is sleeved on the bolt on one side between the upper hoop and the lower hoop, and a hoop fixing sleeve is sleeved on the bolt on the other side, and the lower hoop support is fixed on the beam.

3. The multi-track unloading device for solid-state battery tabs according to claim 2, characterized in that: The shaft ends of the long inflatable shaft and the short inflatable shaft are both provided with retaining rings.

4. The multi-track unloading device for solid-state battery tabs according to claim 1, characterized in that: The long inflatable shaft and the short inflatable shaft are rotatably supported on the crossbeam of the aluminum profile frame respectively through support bearing seats.

5. The multi-track unloading device for solid-state battery tabs according to claim 1, characterized in that: An inlet guide shaft and a pressure roller are rotatably provided on the guide seat. The inlet guide shaft and the pressure roller are staggered front and back. Two metal belts enter in parallel between the guide shaft and the pressure roller. A plurality of inlet guide wheels are provided on the inlet guide shaft corresponding to the metal belts, and a metal belt is provided between adjacent inlet guide wheels.

6. The multi-track unloading device for solid-state battery tabs according to claim 1, characterized in that: The material pressing seat is provided with a polyurethane bottom plate and a polyurethane top plate, and the two metal belts enter between the polyurethane top plate and the polyurethane bottom plate which are arranged above and below.

7. The multi-track unloading device for solid-state battery tabs according to claim 1, characterized in that: The deviation correction sensing seat is provided with an outlet guide shaft, and the outlet guide shaft is provided with a plurality of outlet guide wheels corresponding to the metal belts, and the outlet guide wheels are used to ensure that the two metal belts are transported backward in parallel.

Citation Information

Patent Citations

  • Discharging deviation rectifying device

    CN216302834U

  • Free discharging deviation rectifying device

    CN220244971U