Spool waste silk processing device
By designing a spool waste wire processing device, using a heated hot knife and conveyor belt to automatically cut off the waste wire, and combining it with a material divider and guide plate to achieve automated processing, the problems of time-consuming and labor-intensive cleaning and safety hazards are solved, and processing efficiency and safety are improved.
Patent Information
- Application Number
- CN202422791725.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-15
AI Technical Summary
Cleaning the waste wire from the spool is time-consuming and labor-intensive, and workers are prone to injury. The existing technology is inefficient.
A spool waste wire processing device is designed, which uses a hot knife heated by a heating tube to cut the waste wire, and automatically processes the waste wire through a conveyor belt and a distributor, combined with a guide plate and a baffle to ensure the accurate collection of the material rod.
The efficiency of waste silk processing is improved, the danger and time consumption of manual operation are reduced, and the automatic cleaning and centralized collection of waste silk are realized.
Smart Images

Figure CN223372482U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bobbin processing, in particular to a bobbin waste wire processing device. Background Art
[0002] The wire drawing machine is an industrial equipment used for weaving tube cloth. It can produce a variety of products, such as porcelain white base cloth, conductive base cloth, antioxidant cloth, antistatic base cloth, etc., and wire rolls are needed for weaving. After use, waste wire will inevitably remain on the outer surface of the wire roll. At this time, the waste wire on the surface of the spool needs to be cleaned before the wire drawing machine can be used again. However, in the cleaning process, manual cleaning is not only time-consuming and labor-intensive, but also workers are very vulnerable to injury when cutting the waste wire, and the processing efficiency is relatively low. Utility Model Content
[0003] The purpose of the present invention is to provide a spool waste wire processing device to solve the problem in the above background technology that cleaning the spool is time-consuming and labor-intensive and workers are prone to injury.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spool waste wire processing device, comprising a frame, a cylinder is fixedly installed inside the frame, and the output end of the cylinder passes through the outer surface of the frame, a loading rack is provided on one end side surface of the frame, and the loading rack is connected to the side surface of the frame, a waste conveyor belt is fixedly provided on the end side surface of the frame away from the loading rack, and one end of the waste conveyor belt is located inside the frame, a pushing and transferring mechanism is provided inside the frame, and the entangled material of the material rod fed into the frame is cut off by the pushing and moving mechanism.
[0005] Preferably, the pushing and transferring mechanism includes: a hot knife, the hot knife is located inside the frame, and a first conveyor belt is fixedly installed inside the frame, the output end of the cylinder is connected to the hot knife, and a heating tube is fixedly installed inside the hot knife, the hot knife is located at the center of the first conveyor belt, and a detection head is fixedly installed on the outer surface of the frame close to the first conveyor belt.
[0006] By adopting the above technical solution, the hot knife can be heated by the heating tube. Then, when the material rods on the first conveyor belt are conveyed to a certain amount, the first conveyor belt stops and the cylinder is pushed out, so that the hot knife cuts off all the materials of the material rods on the first conveyor belt. Multiple material rods can be processed in batches at one time without manual cutting, which improves efficiency and reduces the risks caused by cutting.
[0007] Preferably, a positioning electric push rod is fixedly installed on the side surface of the frame, and a divider is fixedly installed on the outer surface of one end of the positioning electric push rod, one end of the divider is located above the first conveyor belt, and the first conveyor belt is aligned with the center line of the divider, and the waste conveyor belt is located below the divider.
[0008] By adopting the above technical solution, the position of the divider can be adjusted by the screw of the electric push rod, so that after the wire cutting of the material rod is completed, the first conveyor belt can push the material rod with waste into the interior of the divider, and the waste on the material rod is scraped off by the divider and transported and stored centrally through the waste conveyor belt, so as to conveniently complete the stripping of waste and transport it for centralized collection.
[0009] Preferably, a material guide plate is fixedly installed on the outer surface of one end of the frame away from the heating tube, and the material guide plate is inclined and V-shaped. A baffle is rotatably installed on the side surface of the frame, and a material discharge frame is provided below the baffle.
[0010] By adopting the above technical solution, the material rods stripped of waste by the material divider will fall directly into the inside of the guide plate and slide into the inside of the frame. The baffle can prevent the material rods from bouncing off and falling out of the discharge frame during the falling process, so that the cleaned material rods can be collected and the chance of falling out due to impact during the falling can be reduced.
[0011] Preferably, the loading rack is designed to be inclined, and a driving motor is fixedly installed on the outer surface of the loading rack, and the driving motor and the loading rack are designed to be concentric, and a rotating loading disc is fixedly installed on the output end of the driving motor, and the rotating loading disc is in contact with the side surface of the loading rack.
[0012] By adopting the above technical solution and the inclined design of the loading rack, the material rods can be concentrated together when placed inside the loading rack, and the rotation of the driving motor drives the rotating loading plate to rotate, lifting the material rods individually and driving the material rods to be extruded for automatic loading.
[0013] Preferably, a conveying guide trough is fixedly installed on the end of the frame away from the ironing knife, and a groove is provided on the side surface of the conveying guide trough. An electric telescopic rod is fixedly installed on the outer surface of the frame, and the output end of the electric telescopic rod is located inside the groove of the conveying guide trough.
[0014] By adopting the above technical solution, the material rods can be transported through the conveying guide trough, and the material rods can be blocked by extending the electric telescopic rod, so that the material rods can stay for a short time to prevent excessive feeding.
[0015] Preferably, a material guide flap is rotatably installed on the outer surface of the frame, a material baffle is fixedly installed on the outer surface of the frame, and the material baffle is located above the material guide flap, a second conveyor belt is fixedly installed inside the frame, and the second conveyor belt is located below the material guide flap, and the second conveyor belt is at a different height from the conveying material guide trough.
[0016] By adopting the above technical solution, the material baffle can effectively prevent the material rods from flying out due to inertia when being sent out from the conveying material guide trough, and the material guide flap can enable the material rods to automatically find a position and fall above the second conveyor belt after falling, so that the material rods will not roll around after hitting the material baffle.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the spool waste wire processing device:
[0018] 1. As a certain amount of bar stock is fed onto the top of the first conveyor belt, it stops. The hot knife, heated by the heating tube, is pushed out by the cylinder and contacts the outer surface of the bar stock, allowing the hot knife to cut and sever any excess material on the outer surface of the bar stock. This allows multiple bars to be processed and handled, reducing the time and risk of manual removal of excess material.
[0019] 2. After the remaining material on the material rod is cut and scalded, the first conveyor belt will start and push the material rods into the separator in turn. The waste material on the material rod will be stripped by the separator, so that the stripped waste material can fall into the waste conveyor belt and be transported for centralized transportation. The cleaned material rod will fall into the guide plate and the frame, allowing the material rod to roll down and pass through the baffle to reduce inertia, so that the material rod can roll and fall accurately into the discharge frame, so that the waste material on the material rod can be stripped, cleaned and collected, and the waste material can be collected and centralized for reuse;
[0020] 3. When loading, you only need to put the material into the loading rack, and the rotation of the driving motor will drive the rotating loading disc to rotate. During the rotation of the rotating loading disc, the single material rod will be driven to rise. The inclined design of the loading rack can make the material rods gathered together, which is convenient for lifting the material rods. The material rods can be discharged from the loading rack in sequence through lifting and squeezing, which is convenient for automatic loading. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the frame and loading tray of the utility model;
[0022] Figure 2 This is a schematic diagram of the sectional three-dimensional structure of the driving motor and the rotating loading tray of the utility model;
[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the frame and the material guide flap of the utility model;
[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the frame and the ironing knife of the utility model;
[0025] Figure 5 This is a schematic diagram of the three-dimensional structure of the guide plate and baffle of the utility model;
[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the position-adjusting electric push rod and the material distributor of the utility model.
[0027] In the figure: 1. Frame; 2. Cylinder; 3. Hot knife; 4. First conveyor belt; 5. Heating tube; 6. Positioning electric push rod; 7. Material distributor; 8. Material guide plate; 9. Baffle; 10. Waste material conveyor belt; 11. Loading rack; 12. Driving motor; 13. Rotating loading tray; 14. Conveying material guide trough; 15. Electric telescopic rod; 16. Material guide flap; 17. Second conveyor belt; 18. Baffle. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figure 1-6 The utility model provides a technical solution: a spool waste wire processing device, including a frame 1, a cylinder 2 is fixedly installed inside the frame 1, and the output end of the cylinder 2 passes through the outer surface of the frame 1, and a loading rack 11 is provided on the side surface of one end of the frame 1, and the loading rack 11 is connected to the side surface of the frame 1, and a waste conveyor belt 10 is fixedly provided on the side surface of the frame 1 away from the loading rack 11, and one end of the waste conveyor belt 10 is located inside the frame 1, and a pushing and transferring mechanism is provided inside the frame 1, which cuts the wrapped material of the material rod fed into the frame 1 through the pushing and moving mechanism. The pushing and transferring mechanism includes: a hot knife 3, the hot knife 3 is located inside the frame 1, and a first conveyor belt 4 is fixedly installed inside the frame 1, the output end of the cylinder 2 is connected to the hot knife 3, and a heating tube 5 is fixedly installed inside the hot knife 3, the hot knife 3 is located at the center of the first conveyor belt 4, and a detection head is fixedly installed on the outer surface of the frame 1 near the first conveyor belt 4.
[0030] When the machine is in use, the hot knife 3 needs to be heated by the heat of the heating tube 5 so that the hot knife 3 can be at a suitable temperature. Then, as multiple materials are fed to the first conveyor belt 4 by the second conveyor belt 17, the first conveyor belt 4 will stop rotating. At this time, the cylinder 2 will be pushed out and move with the hot knife 3, so that the hot knife 3 can melt and cut the wire wrapped on the material rod. Then, as the first conveyor belt 4 starts, the material rod and waste are sent out.
[0031] A positioning electric push rod 6 is fixedly installed on the side surface of the frame 1, and a divider 7 is fixedly installed on the outer surface of one end of the positioning electric push rod 6. One end of the divider 7 is located above the first conveyor belt 4, and the first conveyor belt 4 is aligned with the center line of the divider 7. The waste conveyor belt 10 is located below the divider 7.
[0032] Before use, it is necessary to adjust the position of the positioning electric push rod 6 so that the height of the divider 7 can be flush with the discharge height of the first conveyor belt 4 after the positioning electric push rod 6 is pushed out, so that the rods sent through the first conveyor belt 4 can pass through the divider 7 through the extrusion of the subsequent sent-out rods, and the waste material coated on the outer surface can be peeled off by the divider 7, so that the waste material can be separated and fall onto the top of the waste conveyor belt 10 and be transported away, so that the material on the outer surface of the material rod can be peeled off by the divider 7 by pushing, so that the material rod can be kept clean and the waste material can be collected, which is convenient for subsequent recycling and use.
[0033] A material guide plate 8 is fixedly installed on the outer surface of one end of the frame 1 away from the heating tube 5, and the material guide plate 8 is inclined and V-shaped. A baffle 9 is rotatably installed on the side surface of the frame 1, and a material discharge frame is provided below the baffle 9.
[0034] As the waste remaining on the material rod is peeled off, the material rod will slide through the inclined surface of the guide plate 8 and fall on the correct landing point due to the V-shaped design of the guide plate 8, so that the material rod can accurately fall on the side surface of the frame 1, and the inertia generated during the falling and rolling is reduced by the obstruction of the baffle 9, thereby reducing the chance of the material rod rolling during the falling process, and the processed material rod can be collected.
[0035] The loading rack 11 is designed to be inclined, and a driving motor 12 is fixedly installed on the outer surface of the loading rack 11, and the driving motor 12 and the loading rack 11 are designed to be concentric. A rotating loading disc 13 is fixedly installed on the output end of the driving motor 12, and the rotating loading disc 13 is in contact with the side surface of the loading rack 11.
[0036] During loading, a large number of wire rods can be put into the loading rack 11, and as the driving motor 12 rotates, the rotating loading tray 13 will be driven to rotate together. The inclined design of the loading rack 11 makes the rods concentrated together, which is convenient for the rotating loading tray 13 to move a single rod and squeeze it out when it rotates, thereby realizing automatic loading.
[0037] A conveying guide trough 14 is fixedly installed at one end of the frame 1 away from the ironing knife 3, and a groove is opened on the side surface of the conveying guide trough 14. An electric telescopic rod 15 is fixedly installed on the outer surface of the frame 1, and the output end of the electric telescopic rod 15 is located inside the groove of the conveying guide trough 14.
[0038] The rods sent out by the loading rack 11 will enter the interior of the conveying guide trough 14. When the hot knife 3 has not finished processing, the electric telescopic rod 15 will be pushed out to block the material rods on the conveying guide trough 14, so that the material will not enter the next process.
[0039] A material guide flap 16 is rotatably installed on the outer surface of the frame 1, and a material baffle plate 18 is fixedly installed on the outer surface of the frame 1, and the material baffle plate 18 is located above the material guide flap 16. A second conveyor belt 17 is fixedly installed inside the frame 1, and the second conveyor belt 17 is located below the material guide flap 16. The second conveyor belt 17 is at a different height from the conveying material guide trough 14.
[0040] As the conveying guide trough 14 sends the bar material out, the material bar will hit the outer surface of the baffle plate 18 to block it, so that the material bar will not fly out due to the inertia of movement. After the material bar falls, it will automatically roll over the top of the guide flap 16, automatically find the correct position and fall above the second conveyor belt 17, so that the material bar will not fly out due to inertia, and the chance of the material bar rolling around after falling can be reduced.
[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spool waste wire processing device, comprising a frame (1), a cylinder (2) fixedly mounted inside the frame (1), and an output end of the cylinder (2) passing through the outer surface of the frame (1), a loading rack (11) provided on one end side surface of the frame (1), and the loading rack (11) is connected to the side surface of the frame (1), a waste conveyor belt (10) is fixedly provided on one end side surface of the frame (1) away from the loading rack (11), and one end of the waste conveyor belt (10) is located inside the frame (1), characterized in that: A pushing and moving mechanism is provided inside the frame (1), and the entangled material of the material rod fed into the frame (1) is cut off by the pushing and moving mechanism.
2. A spool waste wire processing device according to claim 1, characterized in that: The pushing and transferring mechanism comprises: a hot knife (3), the hot knife (3) is located inside the frame (1), and a first conveyor belt (4) is fixedly installed inside the frame (1), the output end of the cylinder (2) is connected to the hot knife (3), and a heating tube (5) is fixedly installed inside the hot knife (3), the hot knife (3) is located at the center of the first conveyor belt (4), and a detection head is fixedly installed on the outer surface of the frame (1) close to the first conveyor belt (4).
3. The spool waste wire processing device according to claim 1, characterized in that: A positioning electric push rod (6) is fixedly mounted on the side surface of the frame (1), and a divider (7) is fixedly mounted on the outer surface of one end of the positioning electric push rod (6), one end of the divider (7) is located above the first conveyor belt (4), and the first conveyor belt (4) is aligned with the center line of the divider (7), and the waste conveyor belt (10) is located below the divider (7).
4. The spool waste wire processing device according to claim 1, characterized in that: A material guide plate (8) is fixedly mounted on the outer surface of one end of the frame (1) away from the heating tube (5), and the material guide plate (8) is inclined and V-shaped. A baffle (9) is rotatably mounted on the side surface of the frame (1), and a material discharge frame is provided below the baffle (9).
5. The spool waste wire processing device according to claim 1, characterized in that: The loading rack (11) is of inclined design, and a driving motor (12) is fixedly mounted on the outer surface of the loading rack (11), and the driving motor (12) and the loading rack (11) are of concentric design, and a rotating loading disc (13) is fixedly mounted on the output end of the driving motor (12), and the rotating loading disc (13) is in contact with the side surface of the loading rack (11).
6. The spool waste wire processing device according to claim 1, characterized in that: A conveying guide trough (14) is fixedly mounted on one end of the frame (1) away from the ironing knife (3), and a groove is formed on the side surface of the conveying guide trough (14). An electric telescopic rod (15) is fixedly mounted on the outer surface of the frame (1), and an output end of the electric telescopic rod (15) is located inside the groove of the conveying guide trough (14).
7. The spool waste wire processing device according to claim 1, characterized in that: A material guide flap (16) is rotatably mounted on the outer surface of the frame (1), a material baffle plate (18) is fixedly mounted on the outer surface of the frame (1), and the material baffle plate (18) is located above the material guide flap (16), a second conveyor belt (17) is fixedly mounted inside the frame (1), and the second conveyor belt (17) is located below the material guide flap (16), and the second conveyor belt (17) is at a different height from the conveying material guide trough (14).