Traction roller structure in metal wire tinned wire annealing furnace

By designing a servo motor-driven pulling roller and water pipe cooling system in the wire annealing furnace, the problems of long cooling time and inaccurate temperature control caused by the natural cooling of the wire are solved. Rapid cooling and precise temperature control of the wire are achieved, and the efficiency of operations such as tinning is improved.

CN223373168UActive Publication Date: 2025-09-23KNOXVILLE NEW MATERIALS (JIANGSU) CO LTD
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Patent Information

Application Number
CN202422878557.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-09-23
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

In existing wire annealing furnaces, the natural cooling time of the wire is long, which affects processing efficiency and cannot accurately control the temperature, resulting in poor results in operations such as tinning.

Method used

A pulling roller structure is designed for a metal wire tinning annealing furnace. The pulling roller is driven by a servo motor and combined with a water pipe circulation cooling system to achieve synchronous pulling and cooling of the metal wire in the annealing furnace.

Benefits of technology

The cooling speed and temperature control accuracy of the metal wire are improved, the cooling time is shortened, and the efficiency of subsequent operations such as tinning is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal softening annealing furnaces, in particular to a traction roller structure in a tinned metal wire annealing furnace, which comprises an annealing furnace main body, a support frame is fixedly connected to one side of the annealing furnace main body, a traction mechanism is rotatably connected to the top end of the support frame, and the traction mechanism comprises a water pipe. The water pipe is fixedly installed at one end of the supporting frame and penetrates into the supporting frame, and one end of the supporting frame is rotationally connected with a driving mechanism, located between the traction mechanisms and penetrates into the supporting frame. According to the utility model, through the mutual matching between the internal parts of the traction mechanism and the internal parts of the driving mechanism, the metal wire can be pulled and moved out from the inside of the annealing furnace main body and is cooled at the same time, so that the cooling speed of the metal wire is improved, and the metal wire can be conveniently cooled after being moved out from the inside of the annealing furnace main body. Therefore, the spraying efficiency of the special coating on the surface of the metal wire is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal softening annealing furnaces, in particular to a traction roller structure in a metal wire tinning wire annealing furnace. Background Art

[0002] An annealing furnace is a device used to anneal materials. Annealing refers to a heat treatment process in which the material is exposed to high temperature for a long period of time and then slowly cooled. The main purpose is to release stress, increase the ductility and toughness of the material, and produce special microstructures. In the processing of metal wire, annealing treatment in an annealing furnace is required after drawing to reduce the hardness of the metal wire, eliminate residual stress, and reduce the tendency to deformation and cracking.

[0003] When most metal wires are tinned or covered with special coatings, they need to be annealed in an annealing furnace before tinning and other operations are performed. However, after the existing annealing furnace completes the annealing operation on the metal wire, the metal wire is generally pulled out of the annealing furnace by a pulling roller, and the metal wire is naturally cooled to a certain temperature before tinning and other operations are performed. However, the natural cooling of the metal wire results in a long cooling time, which affects the processing efficiency of the metal wire. In addition, the natural cooling cannot accurately control the temperature of the metal wire, which affects the tinning and other operations on the metal wire surface.

[0004] Therefore, it is necessary to propose a traction roller structure in a metal wire tinning wire annealing furnace to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a traction roller structure in an annealing furnace for tinning a metal wire. Through the mutual cooperation between the internal parts of the traction mechanism and the internal parts of the drive mechanism, the metal wire can be pulled out from the interior of the annealing furnace body while the metal wire is cooled and cooled, thereby improving the cooling speed of the metal wire. It is convenient for the metal wire to be tinned and other operations after it is moved out of the interior of the annealing furnace body, and the spraying efficiency of special coatings on the surface of the metal wire is improved, so as to solve the problem in the prior art that the metal wire is naturally cooled, resulting in a long cooling time, affecting the metal wire processing efficiency, and the natural cooling cannot accurately control the temperature of the metal wire, thereby affecting the tinning and other operations on the metal wire surface.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a traction roller structure in a metal wire tinning annealing furnace, comprising an annealing furnace body, one side of the annealing furnace body is connected and fixed with a support frame, the top end of the support frame is rotatably connected to a traction mechanism and passes through the interior of the support frame, one end of the support frame is rotatably connected to a drive mechanism, is located between the traction mechanisms, and passes through the interior of the support frame.

[0007] Preferably, the traction mechanism includes a water pipe, which is installed and fixed on one end of the support frame and passes through the interior of the support frame. The top end of the support frame is rotatably connected to a plurality of traction rollers, which pass through the interior of the support frame and are sleeved with the outer wall of the water pipe. A protrusion is sleeved and fixed on the outer wall of the traction roller. A circulation pipe is connected and fixed to the side of the traction roller away from the water pipe, and is connected and fixed to a plurality of traction rollers. The inner wall of the traction roller is rotatably connected to a plurality of sealing plates and passes through the interior of the traction roller. The top end of the sealing plate is connected and fixed to a telescopic spring and is located inside the traction roller.

[0008] Preferably, the driving mechanism includes a servo motor, which is installed and fixed at one end of the support frame and is located between the water pipes. The servo motor is rotatably connected to the end of the support frame close to the support frame and passes through the interior of the support frame. The end of the transmission shaft away from the servo motor is connected and fixed to a transmission gear. The end of the traction roller close to the protrusion is connected and fixed to a connecting shaft, and is sleeved with the outer wall of the water pipe. The outer wall of the connecting shaft is connected and fixed to a connecting gear.

[0009] Preferably, a connecting groove matching the water pipe and the circulation pipe is provided inside the support frame, a water flow groove matching the water pipe and the circulation pipe is provided inside the traction roller, and a gap matching the metal wire is left between the traction rollers.

[0010] Preferably, a sliding groove matching the sealing plate is provided inside the traction roller, a contraction groove matching the telescopic spring is provided inside the traction roller, and a sealing ring is connected and fixed to the outer wall of the sealing plate.

[0011] Preferably, the transmission shaft is rotatably connected to the support frame via a tooth block, the transmission gear is meshed with the connecting gear via the tooth block, and the connecting shaft is rotatably connected to the support frame via a ball.

[0012] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0013] 1. By starting the servo motor, the servo motor drives the transmission shaft to rotate, the transmission shaft rotation drives the transmission gear rotation, the transmission gear rotation drives the connecting gear rotation, the connecting gear rotation drives the connecting shaft rotation, the connecting shaft rotation drives the traction roller rotation, the traction roller rotation drives the protrusion rotation, so that the traction roller drives the metal wire to move on the support frame through the protrusion, so that the traction roller drives the metal wire to move out of the annealing furnace main body, and the annealing movement operation of the metal wire inside the annealing furnace main body can be completed by the rotation of the traction roller;

[0014] 2. The traction roller rotates on the support frame, so that the traction roller rotates and drives the internal sealing plate to rotate. The rotation of the sealing plate squeezes the telescopic spring through centrifugal force, so that the sealing plate squeezes the telescopic spring and moves, and the sealing plate moves inside the traction roller, thereby releasing the sealing operation of the water flow groove inside the traction roller, so that the cooling water inside the water pipe flows into the circulation pipe through the water flow groove inside the traction roller and flows out from the other end of the water pipe, so that the cooling water circulates inside the traction roller, and the traction roller can cool the metal wire while pulling the metal wire inside the annealing furnace body, so that the temperature of the metal wire reaches the temperature for spraying the special coating, thereby improving the processing efficiency of the metal wire and improving the accuracy of the cooling of the metal wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic cross-sectional structure diagram of the support frame of the present invention;

[0018] Figure 3 This is a schematic cross-sectional view of the traction roller of the present invention;

[0019] Figure 4 For the utility model Figure 2 A in the middle is an enlarged structural diagram;

[0020] Figure 5 For the utility model Figure 3 Enlarged structural diagram at point B in the middle.

[0021] Description of reference numerals:

[0022] 1. Annealing furnace body; 101. Support frame; 2. Pulling mechanism; 201. Water pipe; 202. Pulling roller; 203. Bump; 204. Circulation pipe; 205. Sealing plate; 206. Telescopic spring; 3. Driving mechanism; 301. Servo motor; 302. Transmission shaft; 303. Transmission gear; 304. Connecting shaft; 305. Connecting gear. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0024] The utility model provides Figure 1-5 The traction roller structure in a metal wire tinning annealing furnace shown includes an annealing furnace body 1, a support frame 101 is connected and fixed to one side of the annealing furnace body 1, the top of the support frame 101 is rotatably connected to a traction mechanism 2 and passes through the interior of the support frame 101, one end of the support frame 101 is rotatably connected to a drive mechanism 3, and is located between the traction mechanism 2 and passes through the interior of the support frame 101. Through the mutual cooperation between the internal parts of the traction mechanism 2 and the internal parts of the drive mechanism 3, the metal wire can be pulled out from the interior of the annealing furnace body 1 while being cooled and cooled, thereby increasing the cooling speed of the metal wire. It is convenient for the metal wire to be tinned and other operations to be performed after it is removed from the interior of the annealing furnace body 1, thereby improving the spraying efficiency of the special coating on the surface of the metal wire.

[0025] Refer to the instruction manual Figure 1-5 The traction mechanism 2 includes a water pipe 201, which is installed and fixed on one end of the support frame 101 and passes through the interior of the support frame 101. The top of the support frame 101 is rotatably connected to a plurality of traction rollers 202, which pass through the interior of the support frame 101 and are sleeved with the outer wall of the water pipe 201. The outer wall of the traction roller 202 is sleeved and fixed with a protrusion 203. The side of the traction roller 202 away from the water pipe 201 is connected and fixed with a circulation pipe 204, and is connected and fixed to a plurality of traction rollers 202. The inner wall of the traction roller 202 is rotatably connected to a plurality of sealing plates 205 and passes through the interior of the traction roller 202. The top of the sealing plate 205 is connected and fixed with a telescopic spring 206, and is located inside the traction roller 202. Through the mutual cooperation between the internal parts of the traction mechanism 2, the metal wire can be cooled and cooled, thereby improving the cooling rate of the metal wire.

[0026] Refer to the instruction manual Figure 1-5 The driving mechanism 3 includes a servo motor 301, which is installed and fixed at one end of the support frame 101 and is located between the water pipes 201. The end of the servo motor 301 close to the support frame 101 is rotatably connected to a transmission shaft 302 and passes through the interior of the support frame 101. The end of the transmission shaft 302 away from the servo motor 301 is connected and fixed with a transmission gear 303. The end of the traction roller 202 close to the protrusion 203 is connected and fixed with a connecting shaft 304, and is sleeved with the outer wall of the water pipe 201. The outer wall of the connecting shaft 304 is connected and fixed with a connecting gear 305. Through the mutual cooperation between the internal parts of the driving mechanism 3, the operation of pulling the metal wire out of the annealing furnace main body 1 can be completed.

[0027] Refer to the instruction manual Figure 1-5The interior of the support frame 101 is provided with a connecting groove that matches the water pipe 201 and the circulation pipe 204, and the interior of the traction roller 202 is provided with a water flow groove that matches the water pipe 201 and the circulation pipe 204. A gap that matches the metal wire is left between the traction rollers 202. By leaving a gap that matches the metal wire between the traction rollers 202, it is convenient for the traction roller 202 to rotate and drive the metal wire to move out of the annealing furnace body 1 through the protrusion 203.

[0028] Refer to the instruction manual Figure 1-5 A sliding groove matching the sealing plate 205 is opened inside the traction roller 202, and a contraction groove matching the telescopic spring 206 is opened inside the traction roller 202. A sealing ring is connected and fixed to the outer wall of the sealing plate 205, and a sealing ring is connected and fixed to the outer wall of the sealing plate 205, so that the sealing plate 205 can seal and isolate the water flow trough inside the traction roller 202.

[0029] Refer to the instruction manual Figure 1-5 The transmission shaft 302 is rotatably connected to the support frame 101 through the tooth block, the transmission gear 303 is meshed with the connecting gear 305 through the tooth block, and the connecting shaft 304 is rotatably connected to the support frame 101 through the ball bearing, and the transmission gear 303 is meshed with the connecting gear 305 through the tooth block, so that the transmission gear 303 drives the connecting shaft 304 to rotate through the connecting gear 305.

[0030] This utility works as follows:

[0031] Refer to the instruction manual Figure 1-5 By starting the servo motor 301, the servo motor 301 drives the transmission shaft 302 to rotate, the transmission shaft 302 rotates and drives the transmission gear 303 to rotate, the transmission gear 303 rotates and drives the connecting gear 305 to rotate, the connecting gear 305 rotates and drives the connecting shaft 304 to rotate, the connecting shaft 304 rotates and drives the traction roller 202 to rotate, the traction roller 202 rotates and drives the protrusion 203 to rotate, so that the traction roller 202 drives the metal wire to move on the support frame 101 through the protrusion 203, so that the traction roller 202 drives the metal wire to move out of the annealing furnace main body 1, and the annealing movement operation of the metal wire inside the annealing furnace main body 1 can be completed by the rotation of the traction roller 202;

[0032] Refer to the instruction manual Figure 1-5, by rotating the traction roller 202 on the support frame 101, the traction roller 202 rotates and drives the internal sealing plate 205 to rotate, so that the sealing plate 205 rotates and squeezes the telescopic spring 206 through centrifugal force, so that the sealing plate 205 squeezes the telescopic spring 206 and contracts and moves, so that the sealing plate 205 moves inside the traction roller 202, and the sealing operation of the water flow groove inside the traction roller 202 is released, so that the cooling water inside the water pipe 201 flows into the circulation pipe 204 through the water flow groove inside the traction roller 202 and flows out from the other end of the water pipe 201, so that the cooling water circulates inside the traction roller 202, so that the traction roller 202 can cool the metal wire while pulling and moving the metal wire inside the annealing furnace body 1, so that the temperature of the metal wire reaches the temperature for spraying the special coating, thereby improving the processing efficiency of the metal wire and improving the accuracy of cooling the metal wire.

[0033] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A traction roller structure in a metal wire tinning annealing furnace, comprising an annealing furnace body (1), characterized in that: A support frame (101) is fixedly connected to one side of the annealing furnace body (1); a top end of the support frame (101) is rotatably connected to a traction mechanism (2) and extends into the interior of the support frame (101); one end of the support frame (101) is rotatably connected to a drive mechanism (3), is located between the traction mechanisms (2), and extends into the interior of the support frame (101).

2. The traction roller structure in a metal wire tinning annealing furnace according to claim 1, characterized in that: The traction mechanism (2) comprises a water pipe (201), the water pipe (201) being fixedly mounted on one end of the support frame (101) and extending into the interior of the support frame (101), the top end of the support frame (101) being rotatably connected to a plurality of traction rollers (202), extending into the interior of the support frame (101) and being sleeved with the outer wall of the water pipe (201), the outer wall of the traction roller (202) being sleeved with a protrusion (203), the side of the traction roller (202) away from the water pipe (201) being connected and fixed to a circulation pipe (204), and being connected and fixed to the plurality of traction rollers (202), the inner wall of the traction roller (202) being rotatably connected to a plurality of sealing plates (205), extending into the interior of the traction roller (202), the top end of the sealing plate (205) being connected and fixed to a telescopic spring (206), and being located inside the traction roller (202).

3. The traction roller structure in the metal wire tinning annealing furnace according to claim 2, characterized in that: The driving mechanism (3) includes a servo motor (301), the servo motor (301) being mounted and fixed on one end of the support frame (101) and located between the water pipes (201), the end of the servo motor (301) close to the support frame (101) being rotatably connected to a transmission shaft (302) and penetrating into the interior of the support frame (101), the end of the transmission shaft (302) away from the servo motor (301) being connected and fixed to a transmission gear (303), the end of the traction roller (202) close to the protrusion (203) being connected and fixed to a connecting shaft (304) and being sleeved with the outer wall of the water pipe (201), the outer wall of the connecting shaft (304) being connected and fixed to a connecting gear (305).

4. The traction roller structure in a metal wire tinning annealing furnace according to claim 2, characterized in that: The support frame (101) is provided with a connection groove matching the water pipe (201) and the circulation pipe (204) inside, the traction rollers (202) are provided with a water flow groove matching the water pipe (201) and the circulation pipe (204) inside, and a gap matching the metal wire is left between the traction rollers (202).

5. The traction roller structure in the metal wire tinning annealing furnace according to claim 2, characterized in that: A sliding groove matching the sealing plate (205) is provided inside the traction roller (202), a contraction groove matching the telescopic spring (206) is provided inside the traction roller (202), and a sealing ring is connected and fixed to the outer wall of the sealing plate (205).

6. The traction roller structure in a metal wire tinning annealing furnace according to claim 3, characterized in that: The transmission shaft (302) is rotationally connected to the support frame (101) via a tooth block, the transmission gear (303) is meshed with the connecting gear (305) via a tooth block, and the connecting shaft (304) is rotationally connected to the support frame (101) via a ball bearing.