Water jacket structure of reduction tank

By introducing a spiral water pipe circulating coolant and a sealing structure into the magnesium reduction tank, the problems of reduced cooling effect and seal contamination are solved, and the effects of efficient crystallization and simplified operation are achieved.

CN223373176UActive Publication Date: 2025-09-23ANHUI BAOMEI LIGHT ALLOY CO LTD
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Patent Information

Application Number
CN202422124374.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-09-23
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

In existing magnesium reduction tanks, the cooling water jacket lacks a circulation structure, resulting in reduced cooling effect, affecting the magnesium crystallization speed and production efficiency. In addition, the diffusion of uncrystallized magnesium vapor causes contamination of the crystallizer and sealing cover, affecting the difficulty of operation.

Method used

A cooling water jacket structure with a spiral water pipe is designed to achieve the circulation of coolant, and the sealing inside the tank is improved by using rubber rings and sealing covers. Combined with the exhaust device, a vacuum state is formed to ensure the cooling effect and sealing.

Benefits of technology

The crystallization speed of the magnesium crystallizer is improved, the waste of coolant is reduced, the sealing performance of the reduction tank is enhanced, the operation of taking out the crystallized magnesium is simplified, and the production efficiency is improved.

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Abstract

The utility model discloses a water jacket structure of a reduction tank, and belongs to the technical field of magnesium smelting equipment. Which comprises a reduction top tank provided with a top cover at the top, a magnesium crystallizer is arranged in the reduction top tank, and is characterized in that a cooling water jacket is fixedly arranged on the top wall in the reduction top tank, a spiral water pipe is fixedly arranged in an inner cavity of the cooling water jacket, and the spiral water pipe is wound on the periphery of the magnesium crystallizer; a first water inlet pipe penetrating through the top cover is fixedly connected to a water inlet in the top end of the spiral water pipe, a first water outlet pipe penetrating through the top cover is fixedly connected to a water outlet in the bottom end of the spiral water pipe, the first water inlet pipe is connected with the water jacket shell through a second water outlet pipe, and the second water inlet pipe perpendicularly penetrates through the top of the water jacket shell. According to the cooling water jacket, the circulation of cooling liquid can be realized, so that the cooling liquid in the spiral water pipe in the cooling water jacket always keeps an optimal cooling effect, the crystallization speed of magnesium in the magnesium crystallizer is accelerated, and the waste of the cooling liquid is also reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnesium smelting equipment, in particular to a water jacket structure of a reduction tank. Background Art

[0002] The water jacket structure of the reduction tank is composed of a cooling water jacket, which is exposed outside the furnace wall and is cooled by circulating water.

[0003] In existing magnesium reduction tanks, an alkali metal trap and a magnesium crystallizer are installed at the tank mouth, and then a sealing cover is directly closed. During the reduction process, uncrystallized magnesium vapor will directly pass through the magnesium crystallizer and diffuse, and then condense on the outside of the crystallizer or the inner wall of the sealing cover. This makes it difficult to remove the crystallized magnesium and requires frequent cleaning of the outer wall of the crystallizer and the reduction tank mouth, affecting overall production efficiency. Chinese patent CN215481173U discloses a multifunctional water-jacketed sealing cover with a cooling device for metal magnesium smelting. The multifunctional water-jacketed sealing cover is installed at the tank mouth of the magnesium reduction tank, and the magnesium crystallizer is installed inside the tank mouth of the magnesium reduction tank. The cooling water jacket is installed on the outer wall of the magnesium reduction tank. The multifunctional water-jacketed sealing cover includes: an outer fixed cover and an inner sealing cover assembly. The outer fixed cover is an annular sheet structure and is installed at the tank mouth of the magnesium reduction tank. The inner sealing cover assembly is installed on the inner circle of the outer fixed cover.

[0004] The cooling water jacket in this device can cool the mouth of the magnesium reduction tank, allowing magnesium to crystallize quickly in the magnesium crystallizer. However, since there is no water circulation structure in the cooling water jacket, the temperature of the water in the cooling water jacket will become higher and higher, resulting in the cooling effect of the cooling water jacket on the mouth of the magnesium reduction tank becoming increasingly poor, causing the magnesium crystallization speed in the magnesium crystallizer to become increasingly slow, affecting the progress of the magnesium metal smelting work. Utility Model Content

[0005] The purpose of this utility model is to provide a water jacket structure for a reduction tank, aiming to solve at least one of the technical problems existing in the above-mentioned prior art. To achieve the above-mentioned purpose, the technical solutions adopted by this utility model are as follows:

[0006] A water jacket structure for a reduction tank comprises a reduction tank with a top cover provided on the top, a magnesium crystallizer provided inside the reduction tank, and is characterized in that a cooling water jacket is fixedly provided on the top wall of the reduction tank, a spiral water pipe is fixedly provided in the inner cavity of the cooling water jacket, the spiral water pipe is wound around the outer circumference of the magnesium crystallizer, a first water inlet pipe penetrating the top cover is fixedly connected at the top water inlet of the spiral water pipe, a first water outlet pipe penetrating the top cover is fixedly connected at the bottom water outlet of the spiral water pipe, the first water inlet pipe is connected to a water jacket shell via a second water outlet pipe, and a second water inlet pipe vertically penetrates the top of the water jacket shell.

[0007] As a further solution of the present invention: an air outlet pipe is vertically penetrated at the center of the top of the top cover, vertical poles are evenly arranged on the top of the air outlet pipe, a placement ring is fixedly connected to the top of the vertical pole, a potassium and sodium crystal sheet is sleeved on the inner wall of the placement ring, a limiting ring is sleeved on the outer wall of the placement ring, and the top of the limiting ring is fixedly connected to the water jacket shell.

[0008] As a further solution of the present invention: a top ring is fixedly connected to the top of the top cover, a third rubber ring is sleeved on the outer wall of the top ring, a sealing cover is bonded to the outer wall of the third rubber ring, and the water jacket shell is located inside the sealing cover.

[0009] As a further solution of the present invention: an exhaust pipe is passed through the top end of one side of the inner wall of the sealing cover, and a threaded plug is threadedly connected to the inner wall of the exhaust pipe.

[0010] As a further solution of the present invention: the top end of the inner wall of the first water inlet pipe is sleeved with the bottom end of the outer wall of the second water outlet pipe, and the top end of the outer wall of the second water inlet pipe vertically upwardly passes through the top center of the sealing cover.

[0011] As a further solution of the present invention: a first mounting ring is fixedly connected to the top of the outer wall of the reduction top tank, a retaining ring is fixedly connected to the bottom of the inner wall of the reduction top tank, and the magnesium crystallizer is placed on the top of the retaining ring.

[0012] As a further solution of the present invention: a first rubber ring is fixedly connected to the top of the magnesium crystallizer.

[0013] As a further solution of the present invention: the bottom of the top cover is fixedly connected to a second rubber ring, the bottom end of the outer wall of the top cover is fixedly connected to a second mounting ring, threaded plug shafts are welded at both ends of the bottom symmetry axis of the second mounting ring, plug rings are vertically passed through both ends of the first mounting ring, the top end of the outer wall of the threaded plug shaft is sleeved with the inner wall of the plug ring, the bottom end of the outer wall of the threaded plug shaft is threadedly connected to a nut plate, and one end of the bottom of the nut plate is rotatably connected to a rotating rod.

[0014] The utility model has the following beneficial effects:

[0015] The utility model can add coolant into the outer shell of the water jacket through the second water inlet pipe, and utilize the connection structure between the second water outlet pipe and the first water inlet pipe to pass the coolant in the outer shell of the water jacket into the spiral water pipe on the inner wall of the cooling water jacket. Subsequently, the coolant in the spiral water pipe is quickly discharged through the first water outlet pipe, thereby realizing the circulation of the coolant, so that the coolant in the spiral water pipe in the cooling water jacket always maintains the best cooling effect, accelerates the crystallization speed of magnesium in the magnesium crystallizer, and reduces the waste of coolant.

[0016] By arranging the first rubber ring and the second rubber ring, the top surface of the first rubber ring can be in close contact with the bottom surface of the top cover, and the bottom surface of the second rubber ring can be in close contact with the top surface of the reduction top tank, thereby making the interior of the reduction tank more sealed; by arranging an exhaust pipe and connecting it to the exhaust device, the gas in the sealing cover can be quickly discharged, thereby forming a vacuum state inside the sealing cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 This is a three-dimensional diagram of the water jacket structure of a reduction tank proposed in the utility model;

[0019] Figure 2 This is a front view of a water jacket structure of a reduction tank proposed by the utility model;

[0020] Figure 3 This is a front cross-sectional view of a water jacket structure of a reduction tank proposed by the utility model;

[0021] Figure 4 for Figure 3 A partial enlarged view of area A in the middle;

[0022] Figure 5 for Figure 3 A partial enlarged view of area B in the middle;

[0023] Figure 6 for Figure 3 A partial enlarged view of the middle C area.

[0024] Figure 7 for Figure 3 A partial enlarged view of the D area in the middle.

[0025] Figure 8 for Figure 3 A partial enlarged view of the middle E area.

[0026] In the figure: 1. reduction top tank; 2. first mounting ring; 3. retaining ring; 4. cooling water jacket; 5. spiral water pipe; 6. magnesium crystallizer; 7. first rubber ring; 8. first water inlet pipe; 9. first water outlet pipe; 10. top cover; 11. second rubber ring; 12. second mounting ring; 13. threaded plug shaft; 14. plug ring; 15. nut plate; 16. rotating rod; 17. outlet pipe; 18. vertical pole; 19. placement ring; 20. potassium-sodium crystal sheet; 21. limiting ring; 22. top ring; 23. third rubber ring; 24. sealing cover; 25. exhaust pipe; 26. threaded plug; 27. second water outlet pipe; 28. water jacket shell; 29. ​​second water inlet pipe. DETAILED DESCRIPTION

[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] In the description of the present invention, it should be understood that the terms "up", "down", "left", "right", "front", "back", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, and a specific direction structure and operation. Therefore, they cannot be understood as a limitation on the present invention.

[0029] In addition, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on specific circumstances.

[0030] See also Figure 1 、 Figure 2 As shown, the water jacket structure of a reduction tank provided by the embodiment of the present invention comprises a reduction top tank 1, and a first mounting ring 2 is fixedly connected to the top of the outer wall of the reduction top tank 1. Figure 3 As shown, a baffle ring 3 is fixedly connected to the bottom end of the inner wall of the reduction top tank 1, a cooling water jacket 4 is sleeved on the top end of the inner wall of the reduction top tank 1, a spiral water pipe 5 is fixedly connected to the inner wall of the cooling water jacket 4, and a magnesium crystallizer 6 is sleeved on the inner wall of the spiral water pipe 5.

[0031] During installation, the magnesium crystallizer 6 needs to be placed vertically downward into the reduction top tank 1 first, and then the cooling water jacket 4 is placed vertically downward into the reduction top tank 1. At this time, the inner wall formed by the spiral winding of the spiral water pipe 5 will automatically cover the outer wall of the magnesium crystallizer 6. By setting the retaining ring 3, the installation position of the magnesium crystallizer 6 can be limited and supported.

[0032] See also Figure 4 As shown, the top of the magnesium crystallizer 6 is fixedly connected to a first rubber ring 7, and the top water inlet of the spiral water pipe 5 is fixedly connected to a first water inlet pipe 8. Figure 3As shown, a first water outlet pipe 9 is fixedly connected to the water outlet at the bottom end of the spiral water pipe 5, a top cover 10 is sleeved on the outer walls of the first water inlet pipe 8 and the first water outlet pipe 9, and a second rubber ring 11 is fixedly connected to the bottom of the top cover 10. By arranging the first rubber ring 7 and the second rubber ring 11, the top surface of the first rubber ring 7 can be tightly attached to the bottom surface of the top cover 10, and the bottom surface of the second rubber ring 11 can be tightly attached to the top surface of the reduction top tank 1, thereby making the interior of the reduction tank more sealed.

[0033] Reference Figure 2 As shown, the bottom end of the outer wall of the top cover 10 is fixedly connected to a second mounting ring 12. Figure 5 As shown, threaded plug shafts 13 are welded at both ends of the symmetrical axis at the bottom of the second mounting ring 12. The threaded plug shaft 13 consists of a smooth cylinder and a threaded shaft. The top surface of the cylinder is fixedly connected to the bottom of the second mounting ring 12, and the bottom surface of the cylinder is fixedly connected to the top surface of the threaded shaft. Insert rings 14 are vertically passed through both ends of the first mounting ring 2. The height of the insert ring 14 is the same as the height of the first mounting ring 2. The top surface of the insert ring 14 and the top surface of the first mounting ring 2 are both arranged on the same horizontal plane. The top end of the outer wall of the threaded plug shaft 13 is sleeved with the inner wall of the insert ring 14, and the bottom end of the outer wall of the threaded plug shaft 13 is threadedly connected with a nut plate 15. The threaded plug shaft 13 vertically penetrates the insert ring 14 downward, and the protruding end is connected to the nut plate 15. One end of the bottom of the nut plate 15 is rotatably connected with a rotating rod 16. The staff can hold the rotating rod 16 with one hand to rotate the nut plate 15, which mainly has the effect of saving effort.

[0034] Reference Figure 3 As shown, an air outlet pipe 17 is vertically passed through the center of the top of the top cover 10. A cavity is opened at the center of the top of the top cover 10 and runs through it from top to bottom. The bottom end of the outer wall of the air outlet pipe 17 can be vertically inserted into the cavity. Figure 6 As shown, vertical poles 18 are welded to both ends of the symmetry axis at the top of the air outlet pipe 17, and a placement ring 19 is fixedly connected to the top of the vertical pole 18. A cavity running through the top and bottom is opened in the placement ring 19. The inner wall of the cavity is set to an inclined surface and the top surface size is larger than the bottom surface size. A potassium-sodium crystal sheet 20 is sleeved on the inner wall of the placement ring 19. The outer wall of the potassium-sodium crystal sheet 20 can be placed in the cavity, and a limiting ring 21 is sleeved on the outer wall of the placement ring 19.

[0035] Reference Figure 7 As shown, a top ring 22 is fixedly connected to the top of the top cover 10, and the air outlet pipe 17 is arranged on the inner side of the top ring 22. A third rubber ring 23 is sleeved on the outer wall of the top ring 22, and a sealing cover 24 is bonded to the outer wall of the third rubber ring 23. By providing the third rubber ring 23, the inner wall of the third rubber ring 23 can be tightly attached to the outer wall of the top ring 22, thereby improving the sealing performance of the connection between the sealing cover 24 and the top ring 22.

[0036] Reference Figure 8As shown, an exhaust pipe 25 is passed through the top of one side of the inner wall of the sealing cover 24, and a threaded plug 26 is threadedly connected to the inner wall of the exhaust pipe 25. By setting the exhaust pipe 25 and connecting it to the exhaust device, the gas in the sealing cover 24 can be quickly discharged, thereby forming a vacuum state inside the sealing cover 24.

[0037] Reference Figure 3 As shown, a second water outlet pipe 27 is sleeved onto the top of the inner wall of the first water inlet pipe 8, and a water jacket housing 28 is fixedly connected to the top of the limiting ring 21. The connection structure between the limiting ring 21 and the placement ring 19 can improve the stability of the water jacket housing 28. The bottom surface of the water jacket housing 28 is closely attached to the top surface of the potassium-sodium crystal sheet 20. The top of the outer wall of the second water outlet pipe 27 penetrates one end of the bottom of the water jacket housing 28 and extends into the interior of the water jacket housing 28. A second water inlet pipe 29 is vertically penetrated at the center of the top of the water jacket housing 28. The top of the outer wall of the second water inlet pipe 29 vertically extends upward through the center of the top of the sealing cover 24. The second water inlet pipe 29 can be used to inject coolant into the water jacket housing 28. The connection structure between the second water outlet pipe 27 and the first water inlet pipe 8 can be used to pass the coolant in the water jacket housing 28 into the spiral water pipe 5 on the inner wall of the cooling water jacket 4.

[0038] The above detailed description of the preferred embodiments of the present invention should not be considered as limiting the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A water jacket structure for a reduction tank, comprising a reduction tank (1) with a top cover (10) provided on the top, a magnesium crystallizer (6) provided inside the reduction tank (1), characterized in that: A cooling water jacket (4) is fixedly provided on the top wall of the reduction top tank (1), a spiral water pipe (5) is fixedly provided in the inner cavity of the cooling water jacket (4), the spiral water pipe (5) is wound around the outer periphery of the magnesium crystallizer (6), the top water inlet of the spiral water pipe (5) is fixedly connected to a first water inlet pipe (8) that passes through the top cover (10), the bottom water outlet of the spiral water pipe (5) is fixedly connected to a first water outlet pipe (9) that passes through the top cover (10), the first water inlet pipe (8) is connected to a water jacket shell (28) through a second water outlet pipe (27), and a second water inlet pipe (29) vertically passes through the top of the water jacket shell (28).

2. The water jacket structure of a reduction tank according to claim 1, characterized in that: An air outlet pipe (17) is vertically passed through the center of the top of the top cover (10), and vertical poles (18) are evenly arranged on the top of the air outlet pipe (17). A placement ring (19) is fixedly connected to the top of the vertical pole (18), and a potassium-sodium crystal sheet (20) is sleeved on the inner wall of the placement ring (19). A limiting ring (21) is sleeved on the outer wall of the placement ring (19), and the top of the limiting ring (21) is fixedly connected to the water jacket shell (28).

3. The water jacket structure of a reduction tank according to claim 2, characterized in that: The top of the top cover (10) is fixedly connected with a top ring (22), the outer wall of the top ring (22) is sleeved with a third rubber ring (23), the outer wall of the third rubber ring (23) is bonded with a sealing cover (24), and the water jacket shell (28) is located inside the sealing cover (24).

4. The water jacket structure of a reduction tank according to claim 3, characterized in that: An exhaust pipe (25) is passed through the top end of one side of the inner wall of the sealing cover (24), and a threaded plug (26) is threadedly connected to the inner wall of the exhaust pipe (25).

5. The water jacket structure of a reduction tank according to claim 4, characterized in that: The top end of the inner wall of the first water inlet pipe (8) is sleeved with the bottom end of the outer wall of the second water outlet pipe (27), and the top end of the outer wall of the second water inlet pipe (29) vertically passes through the center of the top of the sealing cover (24).

6. The water jacket structure of a reduction tank according to claim 1, characterized in that: A first mounting ring (2) is fixedly connected to the top end of the outer wall of the reduction top tank (1), a retaining ring (3) is fixedly connected to the bottom end of the inner wall of the reduction top tank (1), and the magnesium crystallizer (6) is placed on the top of the retaining ring (3).

7. The water jacket structure of a reduction tank according to claim 6, characterized in that: A first rubber ring (7) is fixedly connected to the top of the magnesium crystallizer (6).

8. The water jacket structure of a reduction tank according to claim 7, characterized in that: The bottom of the top cover (10) is fixedly connected to a second rubber ring (11), the bottom end of the outer wall of the top cover (10) is fixedly connected to a second mounting ring (12), threaded plug shafts (13) are welded at both ends of the symmetrical axis of the bottom of the second mounting ring (12), plug rings (14) are vertically passed through both ends of the first mounting ring (2), the top end of the outer wall of the threaded plug shaft (13) is sleeved with the inner wall of the plug ring (14), the bottom end of the outer wall of the threaded plug shaft (13) is threadedly connected to a nut plate (15), and one end of the bottom of the nut plate (15) is rotatably connected to a rotating rod (16).

Citation Information

Patent Citations

  • Multifunctional water jacket sealing cover with cooling device for magnesium metal smelting

    CN215481173U