Jacquard machine for processing mattress fabric

Abstract

The utility model belongs to the technical field of jacquard machines, and discloses a jacquard machine for processing mattress fabric, which comprises a machine body and a processing assembly arranged on the machine body and used for processing flying wadding impurities generated in the mattress fabric processing process, and the processing assembly comprises a multi-stage electric telescopic rod arranged on a working table of the machine body, the output end of the multi-stage electric telescopic rod is arranged away from the working table top and connected with a mounting rod through a connecting assembly, a plurality of treatment plates are fixedly connected to the side wall of the end, away from the multi-stage electric telescopic rod, of the mounting rod, and two dust collection electrode plates are fixedly connected to the side, close to the machine body, of each treatment plate. And a discharge electrode plate is arranged between the two dust collection electrode plates. According to the jacquard machine for processing the mattress fabric, due to the arrangement of the processing assembly, impurities such as flying catkins are processed, and meanwhile, the impurities such as the flying catkins are collected in a centralized mode.

Description

Technical Field

[0001] The utility model relates to the technical field of jacquard machines, in particular to a jacquard machine for processing mattress fabrics. Background Art

[0002] During the processing of mattress fabrics, various complex and exquisite patterns and textures, such as floral, geometric, animal patterns, etc., can be woven by using jacquard machines, making the mattress fabrics more decorative and artistic, meeting the aesthetic and personalized needs of different consumers, and adding a unique visual charm to the mattress.

[0003] Since the yarns used in the mattress fabric processing may contain some short fibers, cottonseed shell fragments and other impurities, and the warp and weft yarns are constantly intertwined during the operation of the jacquard machine, the high-speed friction between the yarns will cause the fibers to break and produce flying catkins. Therefore, dust removal operations are required during the jacquard processing of the mattress fabric. In the prior art, a fan that rotates on the upper part of the jacquard machine is mainly used for dust removal operations. Although the fan can blow impurities off the yarn frame, it will generate strong airflow when working. This airflow will blow the flying catkins originally gathered in certain corners to other parts of the jacquard machine, thereby causing the diffusion of impurities such as flying catkins, which is easy to affect the other precision parts of the jacquard machine and the health of the workers. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a jacquard machine for processing mattress fabrics.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions: A jacquard machine for processing mattress fabrics, comprising a machine body, and also comprising a processing component arranged on the machine body for processing flying catkins and impurities generated during the processing of the mattress fabrics;

[0006] The processing component includes a multi-stage electric telescopic rod arranged on the work surface of the machine body, the output end of the multi-stage electric telescopic rod is arranged away from the work surface, and is connected to a mounting rod through a connecting component, and a side wall of one end of the mounting rod away from the multi-stage electric telescopic rod is fixedly connected to a plurality of processing plates, and each of the processing plates is fixedly connected to two dust collecting electrode plates on the side close to the machine body, and a discharge electrode plate is provided between the two dust collecting electrode plates, and each of the processing plates is provided with a cleaning component for cleaning the surfaces of the two dust collecting electrode plates.

[0007] By adopting the above technical solution, while achieving the processing of impurities such as flying catkins, it also achieves the centralized collection of impurities such as flying catkins, thereby reducing the adverse effects on the precision components of the jacquard machine and the health of the workers caused by the scattering of impurities such as flying catkins.

[0008] Furthermore, the dust collecting electrode plate and the discharge electrode plate have different curvature radii.

[0009] By adopting the above technical solution, the electric field intensity can be enhanced and the ionization efficiency can be improved.

[0010] Furthermore, the connecting assembly includes a connecting hole opened on one end of the output rod of the multi-stage electric telescopic rod near the mounting rod, the connecting hole is connected to a connecting plate through a rotating shaft, and the connecting plate is fixedly connected to a connecting box on the side away from the multi-stage electric telescopic rod. An electric rotating disk is provided in the connecting box, and the electric rotating disk is connected to the mounting rod. A motor is provided on the side wall of the output rod of the multi-stage electric telescopic rod, and the output end of the motor is connected to the rotating shaft.

[0011] By adopting the above technical solution, it is convenient to drive the circular rotation of the mounting rod and adjust the angle.

[0012] Furthermore, the cleaning assembly includes a cleaning frame mounted on the dust collecting electrode plate, and the two opposite side walls of the cleaning frame are connected to the cleaning plate through an extrusion assembly. The dust collecting electrode plate is provided with a driving assembly for driving the cleaning frame and a reset assembly arranged on the processing plate for resetting the cleaning frame after driving.

[0013] By adopting the above technical solution, the dust collecting electrode plates can be cleaned.

[0014] Furthermore, the driving assembly includes a U-shaped pull rope arranged on the side wall of the dust collecting electrode plate, the two ends of the U-shaped pull rope are respectively connected to the cleaning frame, the side wall of the U-shaped pull rope is fixedly connected with a bolt, and the bolt is threadedly connected to the side of the dust collecting electrode plate away from the processing plate.

[0015] By adopting the above technical solution, the cleaning plate is pulled to scrape and clean the dust collecting electrode plate.

[0016] Furthermore, the extrusion assembly includes a plurality of T-shaped rods slidably connected to the side wall of the cleaning frame, one end of each T-shaped rod is connected to the cleaning plate, and each T-shaped rod side wall is provided with a spring, and both ends of each spring are respectively connected to the cleaning frame and the cleaning plate.

[0017] By adopting the above technical solution, the cleaning effect of the dust collecting electrode plate is guaranteed.

[0018] Furthermore, the reset assembly includes an L-shaped plate fixedly connected to the two side walls of the processing plate near the U-shaped pull rope, the two L-shaped plates are rotatably connected to a rotating rod, the opposite ends of the two rotating rods are connected to the processing plate, the two side walls of the rotating rods are fixedly connected to a winding disk, the two winding disks are wound with reset ropes, one end of the two reset ropes is connected to the cleaning frame, the two L-shaped plates are fixedly connected to a cylinder on the side away from the processing plate, the two cylinders are provided with spiral strips, and the two ends of the two spiral strips are respectively connected to the inner wall of the cylinder and the side wall of the rotating rod.

[0019] By adopting the above technical solution, the cleaning frame is reset.

[0020] Furthermore, the mounting rod is provided with a drainage assembly for draining flying catkins and impurities, and the drainage assembly includes an exhaust fan arranged at one end of the mounting rod away from the multi-stage electric telescopic rod, and the output end of the exhaust fan is fixedly connected to a plurality of mounting tubes, each of the mounting tubes is arranged on the side of the processing plate away from the machine body, and each of the mounting tubes is close to the machine body, and a plurality of drainage tubes are provided on the side wall between the dust collecting electrode plate and the discharge electrode plate.

[0021] By adopting the above technical solution, the treatment effect of impurities such as flying catkins is improved.

[0022] In summary, the present invention has the following beneficial effects:

[0023] The jacquard machine for processing mattress fabrics in this application, through the setting of processing components and the use of electrostatic adsorption, can achieve centralized collection of impurities such as flying catkins while processing them, thereby reducing the adverse effects on the precision components of the jacquard machine and the health of the workers caused by the scattering of impurities such as flying catkins. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the utility model;

[0025] Figure 2 This is a schematic diagram of the processing component structure of an embodiment of the utility model;

[0026] Figure 3 yes Figure 2 A magnified schematic diagram of point A in the middle;

[0027] Figure 4 This is a schematic structural diagram of a drainage assembly according to an embodiment of the present utility model;

[0028] Figure 5 This is a schematic structural diagram of a cleaning assembly according to an embodiment of the present utility model;

[0029] Figure 6 yes Figure 5A magnified schematic diagram of point B in the middle;

[0030] Figure 7 It is a structural schematic diagram of the extrusion assembly of an embodiment of the utility model.

[0031] In the figure: 1. Machine body; 201. Multi-stage electric telescopic rod; 202. Mounting rod; 203. Processing plate; 204. Dust collecting electrode plate; 205. Discharge electrode plate; 301. Connecting hole; 302. Connecting plate; 303. Connecting box; 304. Motor; 401. Cleaning frame; 402. Cleaning plate; 501. T-shaped rod; 502. Spring; 601. U-shaped pull rope; 602. Bolt; 701. L-shaped plate; 702. Rotating rod; 703. Winding drum; 704. Reset rope; 705. Cylinder; 801. Exhaust fan; 802. Mounting pipe; 803. Drainage pipe. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; it is obvious that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0033] Example 1

[0034] See also Figure 1-Figure 7 , a jacquard machine for processing mattress fabrics shown in the figure includes a machine body 1, and also includes a processing component arranged on the machine body 1 for processing flying catkins impurities generated during the processing of the mattress fabrics;

[0035] The processing component includes a multi-stage electric telescopic rod 201 arranged on the work surface of the machine body 1, the output end of the multi-stage electric telescopic rod 201 is arranged away from the work surface and is connected to the mounting rod 202 through a connecting component, and a side wall of the mounting rod 202 away from the multi-stage electric telescopic rod 201 is fixedly connected to a plurality of processing plates 203, and each processing plate 203 is fixedly connected to two dust collecting electrode plates 204 on the side close to the machine body 1, and a discharge electrode plate 205 is provided between the two dust collecting electrode plates 204, and each processing plate 203 is provided with a cleaning component for cleaning the surfaces of the two dust collecting electrode plates 204;

[0036] It should be noted here that: by setting up the processing components and utilizing the effect of electrostatic adsorption, while achieving the processing of impurities such as flying catkins, it also achieves the centralized collection of impurities such as flying catkins, thereby reducing the adverse effects on the precision components of the jacquard machine and the health of the staff caused by the scattering of impurities such as flying catkins.

[0037] See also Figure 2, the curvature radii of the collecting electrode plate 204 and the discharge electrode plate 205 shown in the figure are different and the difference is large;

[0038] It should be noted here that by setting the dust collecting electrode plate 204 and the discharge electrode plate 205 with a large difference in curvature radius, the electric field strength can be enhanced and the ionization efficiency can be improved.

[0039] See also Figure 3 The connecting assembly shown in the figure includes a connecting hole 301 opened on the output rod of the multi-stage electric telescopic rod 201 near one end of the mounting rod 202. The connecting hole 301 is connected to a connecting plate 302 via a rotating shaft. A connecting box 303 is fixedly connected to the side of the connecting plate 302 away from the multi-stage electric telescopic rod 201. The connecting box 303 is provided with an electric rotating disk, which is connected to the mounting rod 202. A motor 304 is provided on the side wall of the output rod of the multi-stage electric telescopic rod 201, and the output end of the motor 304 is connected to the rotating shaft.

[0040] It should be noted here that the setting of the connecting assembly facilitates the circular rotation and angle adjustment of the mounting rod 202 .

[0041] Working Principle: When using a jacquard machine to jacquard mattress fabric, the selected yarn is first installed on the creel of the large jacquard circular machine. The yarn is then introduced into the weaving area through a yarn guide device to ensure uniform yarn tension and avoid excessive looseness or tightness that affects the weaving quality. The large jacquard circular machine is then started to weave the mattress fabric. The machine weaves according to the preset process parameters and jacquard pattern. The knitting needles rise and fall regularly under the control of the jacquard mechanism, interweaving the yarn into a fabric with a jacquard effect (the specific structure and working principle of the jacquard machine as a prior art are well known to those in this field and will not be elaborated on here).

[0042] During the process of jacquard processing of the mattress fabric by the machine body 1, the electric rotating disk is started to drive the various processing plates 203 on the mounting rod 202 to rotate. During the rotation of the processing plate 203, the dust collecting electrode plate 204 and the discharge electrode plate 205 are driven to move. During the movement of the dust collecting electrode plate 204 and the discharge electrode plate 205, a negative power supply is applied to the discharge electrode plate 205 and a positive power supply is applied to the dust collecting electrode plate 204. When the dust-laden gas passes through the high-voltage electric field, corona discharge occurs near the discharge electrode, causing the gas molecules to be ionized into charged The charged ions and electrons collide with the dust in the dust-laden airflow, making the dust charged. Under the action of the electric field force, the charged dust moves toward the dust collecting electrode plate 204 and deposits on its surface, thereby realizing the treatment of impurities such as flying catkins generated during the jacquard processing of the mattress fabric. Moreover, through the action of electrostatic adsorption, while realizing the treatment of impurities such as flying catkins, it also realizes the centralized collection of impurities such as flying catkins, thereby reducing the adverse effects on the precision components of the jacquard machine and the health of the staff caused by the scattering of impurities such as flying catkins.

[0043] Example 2

[0044] See also Figure 5 and Figure 6 , this embodiment further explains Example 1. The cleaning assembly in the figure includes a cleaning frame 401 sleeved on the dust collecting electrode plate 204. The two opposite side walls of the cleaning frame 401 are connected to the cleaning plate 402 through an extrusion assembly. The dust collecting electrode plate 204 is provided with a driving assembly for driving the cleaning frame 401 and a reset assembly provided on the processing plate 203 for resetting the cleaning frame 401 after driving.

[0045] It should be noted here that: by setting up the cleaning component, the dust collecting electrode plate 204 is cleaned, which effectively avoids the effect of electrostatic dust removal being affected by excessive dust on the surface of the dust collecting electrode plate 204, and maintains the sensitivity of electrostatic dust removal.

[0046] It is worth noting that the side of the cleaning plate 402 close to the dust collecting electrode plate 204 is provided with a flexible material, thereby reducing scraping damage to the dust collecting electrode plate 204.

[0047] See also Figure 5 The driving assembly shown in the figure includes a U-shaped pull rope 601 provided on the side wall of the dust collecting electrode plate 204, and the two ends of the U-shaped pull rope 601 are respectively connected to the cleaning frame 401, and the side wall of the U-shaped pull rope 601 is fixedly connected with a bolt 602, and the bolt 602 is threadedly connected to the side of the dust collecting electrode plate 204 away from the processing plate 203;

[0048] It should be noted here that the driving component is provided to pull the cleaning plate 402 to scrape and clean the dust collecting electrode plate 204.

[0049] See also Figure 7 The extrusion assembly shown in the figure includes a plurality of T-shaped rods 501 slidably connected to the side wall of the cleaning frame 401, one end of each T-shaped rod 501 is connected to the cleaning plate 402, and a spring 502 is sleeved on the side wall of each T-shaped rod 501, and the two ends of each spring 502 are respectively connected to the cleaning frame 401 and the cleaning plate 402;

[0050] It should be noted here that the extrusion assembly is provided to push the cleaning plate 402 against the side wall of the dust collecting electrode plate 204, thereby ensuring the cleaning effect of the dust collecting electrode plate 204.

[0051] See also Figure 6 The reset assembly shown in the figure includes an L-shaped plate 701 fixedly connected to the two side walls of the processing plate 203 near the U-shaped pull rope 601, the two L-shaped plates 701 are rotatably connected to the rotating rod 702, the opposite ends of the two rotating rods 702 are connected to the processing plate 203, the side walls of the two rotating rods 702 are fixedly connected to the winding disk 703, the two winding disks 703 are wound with reset ropes 704, one end of the two reset ropes 704 is connected to the cleaning frame 401, and the side of the two L-shaped plates 701 away from the processing plate 203 is fixedly connected to the cylinder 705, the two cylinders 705 are provided with spiral strips, and the two ends of the two spiral strips are respectively connected to the inner wall of the cylinder 705 and the side wall of the rotating rod 702;

[0052] It should be noted here that: by setting the reset component, the cleaning frame 401 is driven to move closer to the processing board 203, thereby achieving the reset of the cleaning frame 401.

[0053] Working principle: When it is necessary to clean the impurities such as flying catkins adsorbed on the surface of the dust collecting electrode plate 204, first use the multi-stage electric telescopic rod 201 to push each processing plate 203 away from the machine body 1, and then use the connecting component to drive the installation rod 202 to rotate. During the rotation of the installation rod 202, when the dust collecting electrode plate 204 on the processing plate 203 is rotated away from the top of the machine body 1 and it is convenient for the staff to pull the bolt 602, the rotation of the installation rod 202 is stopped. At this time, the staff can drive the cleaning frame 401 at one end of the U-shaped pull rope 601 to move downward by pulling the bolt 602;

[0054] During the downward movement of the cleaning frame 401, the cleaning plate 402 is squeezed and pushed by the squeezing assembly, so that the cleaning plate 402 is abutted against the side wall of the dust collecting electrode plate 204 and moves downward, thereby utilizing the scraping effect of the cleaning plate 402 to clean the dust collecting electrode plate 204, effectively avoiding the effect of electrostatic dust removal due to excessive dust on the surface of the dust collecting electrode plate 204, and maintaining the sensitivity of electrostatic dust removal;

[0055] At the same time, after completing the cleaning operation of the dust collecting electrode plate 204, the pull on the bolt 602 can be slowly loosened. At this time, under the elastic action of the spiral strip, the reset rope 704 will be driven to be wound onto the winding reel 703, and then the cleaning frame 401 will be driven to move close to the processing plate 203, thereby realizing the reset of the cleaning frame 401. After resetting the cleaning frame 401, the bolt 602 can be threadedly engaged with the dust collecting electrode plate 204 again, thereby realizing the limitation of the U-shaped pull rope 601.

[0056] Example 3

[0057] See also Figure 4 , this embodiment is to further illustrate other embodiments. The mounting rod 202 in the figure is provided with a drainage assembly for draining flying catkins and impurities. The drainage assembly includes an exhaust fan 801 arranged at one end of the mounting rod 202 away from the multi-stage electric telescopic rod 201. The output end of the exhaust fan 801 is fixedly connected to a plurality of mounting pipes 802. Each mounting pipe 802 is arranged on a side of the processing plate 203 away from the machine body 1, and each mounting pipe 802 is close to the side of the machine body 1. In addition, a plurality of drainage pipes 803 are provided on the side wall between the dust collecting electrode plate 204 and the discharge electrode plate 205.

[0058] It should be noted here that: by setting up the drainage component and utilizing the suction force of the exhaust fan 801, impurities such as flying catkins generated during the jacquard processing of the mattress fabric are drained between the dust collecting electrode plate 204 and the discharge electrode plate 205, thereby improving the treatment effect of impurities such as flying catkins.

[0059] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A jacquard machine for processing mattress fabrics, comprising: The body (1) is characterized in that it further comprises: A processing component provided on the machine body (1) for processing flying catkins and impurities generated during the processing of mattress fabrics; The processing assembly comprises a multi-stage electric telescopic rod (201) arranged on a working surface of a machine body (1); an output end of the multi-stage electric telescopic rod (201) is arranged away from the working surface and is connected to a mounting rod (202) via a connecting assembly; a side wall of one end of the mounting rod (202) away from the multi-stage electric telescopic rod (201) is fixedly connected to a plurality of processing plates (203); two dust collecting electrode plates (204) are fixedly connected to a side of each processing plate (203) close to the machine body (1); a discharge electrode plate (205) is provided between the two dust collecting electrode plates (204); and each processing plate (203) is provided with a cleaning assembly for cleaning the surfaces of the two dust collecting electrode plates (204).

2. The jacquard machine for processing mattress fabrics according to claim 1, characterized in that: The connecting assembly comprises a connecting hole (301) provided on one end of the output rod of the multi-stage electric telescopic rod (201) close to the mounting rod (202); the connecting hole (301) is connected to a connecting plate (302) via a rotating shaft; a connecting box (303) is fixedly connected to a side of the connecting plate (302) away from the multi-stage electric telescopic rod (201); an electric rotating disk is provided in the connecting box (303); the electric rotating disk is connected to the mounting rod (202); a motor (304) is provided on a side wall of the output rod of the multi-stage electric telescopic rod (201); and an output end of the motor (304) is connected to the rotating shaft.

3. The jacquard machine for processing mattress fabrics according to claim 2, characterized in that: The cleaning assembly comprises a cleaning frame (401) sleeved on a dust collecting electrode plate (204); two opposite side walls of the cleaning frame (401) are connected to a cleaning plate (402) via an extrusion assembly; the dust collecting electrode plate (204) is provided with a driving assembly for driving the cleaning frame (401); and a resetting assembly provided on a processing plate (203) for resetting the cleaning frame (401) after being driven.

4. The jacquard machine for processing mattress fabrics according to claim 3, characterized in that: The driving assembly includes a U-shaped pull rope (601) arranged on the side wall of the dust collecting electrode plate (204), the two ends of the U-shaped pull rope (601) are respectively connected to the cleaning frame (401), and the side wall of the U-shaped pull rope (601) is fixedly connected with a bolt (602), and the bolt (602) is threadedly connected to the side of the dust collecting electrode plate (204) away from the processing plate (203).

5. The jacquard machine for processing mattress fabrics according to claim 4, characterized in that: The extrusion assembly comprises a plurality of T-shaped rods (501) slidably connected to the side wall of the cleaning frame (401), one end of each of the T-shaped rods (501) being connected to the cleaning plate (402), and a spring (502) being sleeved on the side wall of each of the T-shaped rods (501), and two ends of each of the springs (502) being respectively connected to the cleaning frame (401) and the cleaning plate (402).

6. The jacquard machine for processing mattress fabrics according to claim 5, characterized in that: The reset assembly includes an L-shaped plate (701) fixedly connected to the two side walls of the processing plate (203) near the U-shaped pull rope (601), the two L-shaped plates (701) are rotatably connected to a rotating rod (702), the opposite ends of the two rotating rods (702) are connected to the processing plate (203), the side walls of the two rotating rods (702) are fixedly connected to a winding drum (703), the two winding drums (703) are wound with a reset rope (704), one end of the two reset ropes (704) is connected to the cleaning frame (401), the side of the two L-shaped plates (701) away from the processing plate (203) is fixedly connected to a cylinder (705), the two cylinders (705) are provided with spiral strips, and the two ends of the two spiral strips are respectively connected to the inner wall of the cylinder (705) and the side wall of the rotating rod (702).

7. The jacquard machine for processing mattress fabrics according to claim 6, characterized in that: The mounting rod (202) is provided with a drainage assembly for draining flying catkins and impurities, the drainage assembly comprising an exhaust fan (801) arranged at one end of the mounting rod (202) away from the multi-stage electric telescopic rod (201), a plurality of mounting tubes (802) fixedly connected to the output end of the exhaust fan (801), each of the mounting tubes (802) being arranged on a side of the processing plate (203) away from the machine body (1), and each of the mounting tubes (802) being arranged on a side close to the machine body (1), and a plurality of drainage tubes (803) being provided on a side wall between the dust collecting electrode plate (204) and the discharge electrode plate (205).

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