Synthetic paper calender
By using the contact between the surface heating component and the synthetic paper surface, the stainless steel belt layer generates eddy current heating, which solves the problem of short contact time of the drum-type heating component and achieves uniform and sufficient heating of the synthetic paper.
Patent Information
- Application Number
- CN202422621308.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The roller-type heating component of the existing calender has a short contact time with the paper, resulting in insufficient heating.
The surface heating component is used to heat the synthetic paper through surface contact, and the stainless steel belt layer is used to generate eddy current heating to increase the heating time and uniformity.
The uniform heating of the synthetic paper is achieved, and the sufficiency and efficiency of the heating are improved.
Smart Images

Figure CN223373504U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of calenders, and in particular relates to a synthetic paper calender. Background Art
[0002] Synthetic paper (also known as plastic paper or composite paper) is a type of paper made by combining plastic materials with paper or other materials. This type of paper is waterproof, wear-resistant, and tear-resistant, and is often used to make durable documents, cards, labels, etc. A calender is a device used to surface treat paper or other materials. Its main purpose is to improve the surface smoothness and hardness of the material.
[0003] The heating component of the commonly used calender is a roller type, that is, the roller is heated during use, and then the roller rolls to heat the base paper transmitted forward. Since the roller is a cylindrical structure, the contact between it and the paper is line contact, that is, the contact part between the two is a straight line, which results in a short contact time between the paper and the roller, which can easily lead to insufficient heating. Utility Model Content
[0004] The purpose of the present utility model is to provide a synthetic paper calender, whose surface heating component is in surface contact with the base paper, which can obtain more heating time during heating, thereby heating more fully, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a synthetic paper calender, comprising a base and an unwinding frame, the top of the base being fixedly connected to the unwinding frame, a first guide roller, a heating assembly, a second guide roller, a laminating assembly and a winding frame from left to right, the heating assembly comprising an outer shell fixedly connected to the top of the base, surface heating components being symmetrically arranged inside the outer shell, a gap being provided between two of the surface heating components for synthetic paper to pass through, heat source components being symmetrically arranged inside the outer shell, and the two heat source components being respectively arranged inside the two surface heating components.
[0006] Furthermore, the surface heating component includes two correspondingly distributed rollers, both of which are rotatably connected to the inside of the shell, a heating belt is provided between the two rollers, and the two rollers are driven by the heating belt.
[0007] Furthermore, a first reduction motor is fixedly mounted on the outer wall of the housing, and an output shaft of the first reduction motor is fixedly connected to one end of the corresponding roller.
[0008] Furthermore, the heating belt includes a base layer, an outer wall of the base layer is provided with a heat insulation layer, and an outer wall of the heat insulation layer is provided with a stainless steel belt layer.
[0009] Furthermore, the heat source component includes a mounting bracket, which is fixedly installed inside the shell, and the mounting bracket is arranged on the inner side of the corresponding heating belt, and an electromagnetic coil is installed at the bottom of the mounting bracket.
[0010] Furthermore, the pressing assembly includes a mounting frame, the inner side of which is rotatably connected to two upper and lower pressure rollers, a second reduction motor is fixedly mounted on one end of the mounting frame, and an output shaft of the second reduction motor is fixedly connected to one end of one of the pressure rollers.
[0011] Furthermore, two mutually meshing gears are provided at the other end of the mounting frame, and the two gears are fixedly sleeved on the other ends of the two pressing rollers respectively.
[0012] Compared with the prior art, the beneficial effect of the present invention is that the base paper passes through the bottom of the first guide roller and then passes between the two surface heating components. The two surface heating components heat the two sides of the base paper respectively, so that the base paper is heated more evenly. The surface heating components are in surface contact with the base paper, and more heating time can be obtained during heating, so that the heating is more sufficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a front view structural diagram of the utility model;
[0014] Figure 2 This is a schematic diagram of the three-dimensional structure of the heating component of the present invention;
[0015] Figure 3 It is a front cross-sectional view of the utility model;
[0016] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure of part A in the figure.
[0017] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0018] 1. Base; 2. Unwinding frame; 3. First guide roller; 4. Heating assembly; 41. Housing; 42. Surface heating component; 421. Rotating roller; 422. Heating belt; 423. First reduction motor; 424. Base layer; 425. Insulation layer; 426. Stainless steel belt layer; 43. Heat source component; 431. Mounting bracket; 432. Electromagnetic coil; 5. Second guide roller; 6. Pressing assembly; 61. Mounting frame; 62. Pressing roller; 63. Second reduction motor; 64. Gear; 7. Rewinding frame. DETAILED DESCRIPTION
[0019] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is described in detail below with reference to the following embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the present invention and does not strictly limit the scope of protection of the present invention.
[0020] like Figure 1-3 As shown, a synthetic paper calender includes a base 1 and a reeling frame 2. The top of the base 1 is fixedly connected to the reeling frame 2, a first guide roller 3, a heating assembly 4, a second guide roller 5, a laminating assembly 6 and a reeling frame 7 in sequence from left to right. The heating assembly 4 includes a shell 41 fixedly connected to the top of the base 1. Surface heating components 42 are symmetrically arranged inside the shell 41. A gap is provided between the two surface heating components 42 for synthetic paper to pass through. Heat source components 43 are symmetrically arranged inside the shell 41. The two heat source components 43 are respectively arranged inside the two surface heating components 42.
[0021] According to the above structure, when in use, the synthetic paper base paper roll to be processed is placed on the unwinding rack 2, and the paper roll for winding after processing is placed on the winding rack 7. During operation, the base paper passes through the bottom of the first guide roller 3, and then passes between the two surface heating components 42. The two surface heating components 42 heat the two sides of the base paper respectively, so that the base paper is heated more evenly. After heating, the base paper is pressed and shaped by the pressing component 6 under the guidance of the second guide roller 5, thereby completing the processing. The surface heating component 42 is in surface contact with the base paper, and more heating time can be obtained during heating, so that the heating is more sufficient.
[0022] like Figure 2-4 As shown, the surface heating component 42 includes two correspondingly distributed rollers 421, and the two rollers 421 are rotatably connected to the inside of the shell 41. A heating belt 422 is arranged between the two rollers 421. The two rollers 421 are driven by the heating belt 422. A first reduction motor 423 is fixedly installed on the outer wall of the shell 41, and the output shaft of the first reduction motor 423 is fixedly connected to one end of the corresponding roller 421.
[0023] According to the above structure, when in use, the first reduction motor 423 is started to drive the roller 421 to rotate, thereby driving the heating belt 422 to circulate and rotate, and the side wall of the heating belt 422 contacts the base paper.
[0024] like Figure 3 and 4As shown, the heating belt 422 includes a base layer 424, the outer wall of the base layer 424 is provided with an insulation layer 425, the outer wall of the insulation layer 425 is provided with a stainless steel belt layer 426, and the heat source component 43 includes a mounting bracket 431, the mounting bracket 431 is fixedly installed inside the outer shell 41, the mounting bracket 431 is arranged on the inner side of the corresponding heating belt 422, and an electromagnetic coil 432 is installed at the bottom of the mounting bracket 431.
[0025] According to the above structure, when working, the heat source component 43 is energized, the heat source component 43 generates a magnetic field, and the circulating stainless steel belt layer 426 cuts the surface of the magnetic induction line to generate eddy currents, thereby increasing its own temperature. The heated stainless steel belt layer 426 heats the base paper.
[0026] like Figure 1 and 3 As shown, the pressing assembly 6 includes a mounting frame 61, and two upper and lower pressure rollers 62 are rotatably connected to the inner side of the mounting frame 61. A second reduction motor 63 is fixedly installed at one end of the mounting frame 61, and the output shaft of the second reduction motor 63 is fixedly connected to one end of one of the pressure rollers 62. The other end of the mounting frame 61 is provided with two mutually meshing gears 64, and the two gears 64 are fixedly sleeved on the other ends of the two pressure rollers 62 respectively.
[0027] According to the above structure, the heated base paper passes between the two pressing rollers 62. Driven by the second reduction motor 63 and driven by the two gears 64, the two pressing rollers 62 rotate synchronously in opposite directions, pressing the base paper while driving it forward.
[0028] The working principle of the present invention is as follows: when in use, the synthetic paper base paper roll to be processed is placed on the unwinding rack 2, and the paper roll after winding is placed on the winding rack 7. When working, the base paper passes through the bottom of the first guide roller 3, and then passes between the two surface heating components 42. By starting the first reduction motor 423, the roller 421 is driven to rotate, and then the heating belt 422 is driven to rotate in a circular manner. The side wall of the heating belt 422 is in contact with the base paper. When working, the heat source component 43 is energized, the heat source component 43 generates a magnetic field, and the circularly rotating stainless steel belt layer 426 cuts the surface of the magnetic induction line to generate eddy currents, thereby increasing its own temperature. The heated stainless steel belt layer 426 heats the base paper, and the two surface heating components 42 heat the two sides of the base paper respectively, so that the base paper is heated more evenly. After heating, the base paper is guided by the second guide roller 5 and pressed and shaped by the pressing component 6, thereby completing the processing. The heated base paper passes between the two pressing rollers 62. Driven by the second reduction motor 63 and the transmission of the two gears 64, the two pressing rollers 62 rotate synchronously in opposite directions, and the base paper is pressed while being driven forward. The surface heating component 42 is in surface contact with the base paper, and more heating time can be obtained during heating, so that the heating is more sufficient.
[0029] The above description is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this invention shall, unless otherwise specified or limited, be implemented in accordance with conventional means in the art.
Claims
1. A synthetic paper calender, comprising a base (1) and an unwinding frame (2), characterized in that: The top of the base (1) is fixedly connected to an unwinding frame (2), a first guide roller (3), a heating assembly (4), a second guide roller (5), a pressing assembly (6) and a rewinding frame (7) in sequence from left to right. The heating assembly (4) comprises a shell (41) fixedly connected to the top of the base (1). Surface heating components (42) are symmetrically arranged inside the shell (41). A gap is provided between the two surface heating components (42) for synthetic paper to pass through. Heat source components (43) are symmetrically arranged inside the shell (41). The two heat source components (43) are respectively arranged inside the two surface heating components (42).
2. The synthetic paper calender according to claim 1, characterized in that: The surface heating component (42) comprises two correspondingly distributed rollers (421), both of which are rotatably connected to the interior of the housing (41), a heating belt (422) is provided between the two rollers (421), and the two rollers (421) are driven by the heating belt (422).
3. The synthetic paper calender according to claim 2, characterized in that: A first reduction motor (423) is fixedly mounted on the outer wall of the housing (41), and an output shaft of the first reduction motor (423) is fixedly connected to one end of a corresponding rotating roller (421).
4. The synthetic paper calender according to claim 3, characterized in that: The heating belt (422) comprises a base layer (424), an outer wall of the base layer (424) is provided with a heat insulation layer (425), and an outer wall of the heat insulation layer (425) is provided with a stainless steel belt layer (426).
5. The synthetic paper calender according to claim 4, characterized in that: The heat source component (43) includes a mounting bracket (431), the mounting bracket (431) is fixedly mounted inside the housing (41), the mounting bracket (431) is arranged on the inner side of the corresponding heating belt (422), and an electromagnetic coil (432) is mounted on the bottom of the mounting bracket (431).
6. The synthetic paper calender according to claim 5, characterized in that: The pressing assembly (6) comprises a mounting frame (61), the inner side of which is rotatably connected to two pressing rollers (62) distributed up and down, a second reduction motor (63) is fixedly mounted on one end of the mounting frame (61), and an output shaft of the second reduction motor (63) is fixedly connected to one end of one of the pressing rollers (62).
7. The synthetic paper calender according to claim 6, characterized in that: The other end of the mounting frame (61) is provided with two mutually meshing gears (64), and the two gears (64) are respectively fixedly sleeved on the other ends of the two pressing rollers (62).