Positioning tool for automatic rubberizing of aluminum back plate

By designing positioning tooling for automatic gluing of aluminum back panels, using a T-shaped structure of sliders and slide grooves and a detachable fixing mechanism, the problem of difficult positioning of aluminum back panels is solved, efficient and precise automated production is achieved, and the stability and quality of aluminum back panel processing are improved.

CN223374828UActive Publication Date: 2025-09-23SENFUTAI (KUNSHAN) PRECISION ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423089746.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-09-23
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

During the use of the existing positioning tooling for automatic gluing of aluminum back panels, the tooling plate can only simply place the aluminum back panel and cannot effectively fix it, resulting in time-consuming and labor-intensive manual operation during the processing, making it difficult to achieve automated production. In addition, positioning is difficult due to the different product models and specifications.

Method used

A positioning tool for automatic gluing of aluminum back panels is designed, which includes a tooling plate, a column, a ball bearing, a handle, a baffle, a slide, a positioning mechanism and a fixing mechanism. Through the T-shaped structure of the slider and the slide, and the combination of the positioning plate and the rubber pad, the precise positioning and stable fixation of the aluminum back panel can be achieved. It can adapt to different sizes and thicknesses. Combined with the detachable fixing mechanism, the stability and accuracy of the aluminum back panel during the processing are ensured.

Benefits of technology

It achieves precise positioning and stable fixation of the aluminum backplane, improves the accuracy and efficiency of gluing, adapts to aluminum backplanes of different specifications, reduces the need for manual operation, and improves the automation level of the production line and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning tool for automatic rubberizing of an aluminum back plate, which relates to the technical field of aluminum back plate processing and comprises a tool plate, a column body is arranged at the upper end of the tool plate, balls are arranged at the upper end of the column body, handles are fixedly connected to two sides of the upper end of the tool plate, a baffle is arranged on one side of the upper end of the tool plate, and the upper end of the baffle is fixedly connected with the tool plate. A sliding groove is connected to the inner wall of the tool plate in an embedded mode, a positioning mechanism is connected to the inner wall of the sliding groove in a sliding mode, the aluminum back plate can be accurately positioned through the positioning mechanism, and therefore the accuracy and efficiency of rubberizing are improved, and a sliding block and the sliding groove are arranged to be of a T-shaped structure; the stability and the accuracy of the aluminum back plate in the rubberizing process are ensured; by means of the fixing mechanism, the stability and operation convenience of the tool can be further enhanced, and the stability of the whole tool in the using process is ensured through bolting of the support and the tool plate and hinging of the cross arm and the support.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum back plate processing, in particular to a positioning tool for automatic gluing of aluminum back plates. Background Art

[0002] With the advancement of industrial automation, there's a growing demand for automated gluing processes for precision components like aluminum backplanes to improve production efficiency and reduce human error. To achieve high-precision gluing positioning, a full-vision positioning and placement system, powered by a high-resolution CCD and stable vision software, corrects for gluing errors in the X, Y, and R directions, ensuring placement accuracy. The current manual workflow involves placing the module backplane on a tooling board, flowing into the production line, placing the light strip, securing the light strip, inserting the wires, placing the whiteboard, securing the whiteboard, applying the adhesive strip, and finally, completing the module backplane process and moving on to the next step.

[0003] During the use of traditional positioning tooling for automatic gluing of aluminum back panels, the tooling plate can only simply place the aluminum back panel and cannot fix it well. The fixation during the processing mainly relies on manual operation, which is time-consuming and labor-intensive, and it is difficult to achieve subsequent automated production. Since the product models and specifications of the aluminum back panels are different, the aluminum back panels are difficult to position. Utility Model Content

[0004] The purpose of the utility model is to provide a positioning tool for automatic gluing of aluminum back panels, so as to solve the problem that the positioning tool for automatic gluing of aluminum back panels proposed in the prior art can only simply place the aluminum back panel during use and cannot be well fixed. The fixation during the processing process mainly relies on manual operation, which is time-consuming and labor-intensive, and it is difficult to achieve subsequent automated production. Since the product models and specifications of the aluminum back panels are different, the aluminum back panels are difficult to position.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a positioning tool for automatic gluing of aluminum back panels, comprising a tooling plate, a column is provided at the upper end of the tooling plate, a ball is provided at the upper end of the column, handles are fixedly connected to both sides of the upper end of the tooling plate, a baffle is provided on one side of the upper end of the tooling plate, a slide groove is embedded in the inner wall of the tooling plate, a positioning mechanism is slidably connected to the inner wall of the slide groove, and a fixing mechanism is detachably connected to one side of the upper end of the tooling plate.

[0006] Preferably, the lower end of the column is fixedly connected to the upper end of the tooling plate, and the upper end of the column is embedded with a ball bearing.

[0007] Preferably, the positioning mechanism includes a slider, the outer wall of the slider is slidably connected to the inner wall of the slide groove, a mounting hole is provided on one side of the slider, a mounting seat is provided on one side of the outer wall of the slider, the inner wall of the mounting seat is threadedly connected with bolt 1, the upper end of the mounting seat is fixedly connected with a support rod, a positioning plate is detachably connected to one side of the support rod, a rubber pad is bonded to one side of the positioning plate, an adjustment hole is opened through the inner wall of the support rod, and the inner wall of the adjustment hole is threadedly connected with bolt 2.

[0008] Preferably, the inner wall of the slider is connected to the outer wall of the mounting hole through-through, and the upper end of the slider is slidably connected to the lower end of the mounting seat.

[0009] Preferably, the slider and the slide groove are both T-shaped.

[0010] Preferably, the fixing mechanism includes a support, the lower end of the support is bolted to the upper end of the tooling plate, a cross arm is provided on one side of the support, a handle is provided on the upper end of the support, the upper end of the cross arm is fixedly connected to the mounting plate, the upper end of the mounting plate is rotatably connected to a nut, the inner wall of the nut is threadedly connected to a screw, and the lower end of the screw is fixedly connected to a hammer head.

[0011] Preferably, one side of the support is hinged to one side of the cross arm, and the upper end of the support is hinged to the lower end of the handle.

[0012] Preferably, the lower end of the handle is hinged to the middle part of the cross arm.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The present application enables the equipment to accurately position the aluminum backplate through the positioning mechanism, thereby improving the accuracy and efficiency of gluing. The T-shaped structure of the slider and the slide groove ensures the stability and accuracy of the aluminum backplate during the gluing process. In addition, the setting of the mounting holes and the mounting seat on the slider enables the slider to slide flexibly in the slide groove to adapt to aluminum backplates of different sizes. The combined use of the positioning plate and the rubber pad not only improves the accuracy of positioning, but also protects the aluminum backplate from damage. The detachable setting of the positioning plate enables the tooling to be quickly adjusted according to different work requirements. The setting of the rubber pad increases the friction between the positioning plate and the aluminum backplate to prevent the aluminum backplate from displacement during the gluing process. The setting of the adjustment hole and the second bolt provides the tooling with the ability of fine adjustment. By adjusting the second bolt, the position of the positioning plate can be accurately controlled, and then the distance between the positioning plate and the aluminum backplate can be adjusted. It can adapt to aluminum backplates of different thicknesses, improve the versatility and flexibility of the tooling, realize the precise positioning and stable support of the aluminum backplate, and significantly improve the efficiency and quality of the gluing operation. It has a simple structure, is easy to operate, and has strong adaptability.

[0015] 2. This application uses a fixing mechanism to enable the equipment to further enhance the stability of the tooling and the ease of operation. The bolting of the support and the tooling plate, as well as the hinged connection of the cross arm and the support, ensure the stability of the entire tooling during use. The hinged setting of the handle and the cross arm allows the operator to easily adjust and fix the position of the slider to adapt to aluminum backplates of different shapes, solving the problem that traditional tooling plates have no fixed installation structure and require manual fixing operations, making it difficult to achieve automated production in subsequent production line processes, thereby reducing production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a structural diagram of the positioning mechanism of the utility model;

[0018] Figure 3 This is a structural diagram of the fixing mechanism of the utility model;

[0019] Figure 4 It is a schematic diagram of the overall explosion structure of the utility model.

[0020] Numbers in the figure: 1. Tooling plate; 2. Column; 3. Ball bearing; 4. Handle; 5. Baffle; 6. Slide; 7. Positioning mechanism; 8. Fixing mechanism; 71. Slider; 72. Mounting hole; 73. Mounting seat; 74. Bolt 1; 75. Support rod; 76. Positioning plate; 77. Rubber pad; 78. Adjustment hole; 79. Bolt 2; 81. Support; 82. Cross arm; 83. Pull handle; 84. Mounting plate; 85. Nut; 86. Screw; 87. Hammer head. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Example: Figure 1 - Figure 4As shown, the utility model provides a technical solution for a positioning tool for automatic gluing of an aluminum back panel, comprising a tooling plate 1, a column 2 is provided at the upper end of the tooling plate 1, a ball 3 is provided at the upper end of the column 2, handles 4 are fixedly connected to both sides of the upper end of the tooling plate 1, a baffle 5 is provided on one side of the upper end of the tooling plate 1, a slide groove 6 is embedded in the inner wall of the tooling plate 1, a positioning mechanism 7 is slidably connected to the inner wall of the slide groove 6, a fixing mechanism 8 is detachably connected to one side of the upper end of the tooling plate 1, the lower end of the column 2 is fixedly connected to the upper end of the tooling plate 1, and the upper end of the column 2 is embedded in the upper end of the tooling plate 1.

[0023] See also Figure 1 、 Figure 2 and Figure 4 The locking cam 76 is fixed on the locking cam 77 and the engagement ring 78 is fixed on the locking cam 77 so that the cam 77 can slide in and out of the locking cam 77. The cam 77 is fixed on the locking cam 77 so that the cam 77 can slide in and out of the locking cam 77.

[0024] See also Figure 1 、 Figure 3 and Figure 4 The fixing mechanism 8 includes a support 81, the lower end of the support 81 is bolted to the upper end of the tooling plate 1, a cross arm 82 is provided on one side of the support 81, and a handle 83 is provided on the upper end of the support 81. The upper end of the cross arm 82 is fixedly connected to the mounting plate 84, and the upper end of the mounting plate 84 is rotatably connected to a nut 85. The inner wall of the nut 85 is threadedly connected to a screw 86, and the lower end of the screw 86 is fixedly connected to a hammer head 87. One side of the support 81 is hinged to one side of the cross arm 82, the upper end of the support 81 is hinged to the lower end of the handle 83, and the lower end of the handle 83 is hinged to the middle part of the cross arm 82.

[0025] Working principle: First, the slider 71 of the positioning mechanism 7 is slidably connected to the inner wall of the slide groove 6 through its outer wall, ensuring the stable movement of the slider 71 in the slide groove 6. A mounting hole 72 is provided on one side of the slider 71 to facilitate the connection and fixation of the mounting seat 73. A mounting seat 73 is provided on one side of the outer wall of the slider 71. The inner wall of the mounting seat 73 is threadedly connected with a bolt 74, which makes the position of the mounting seat 73 can be positioned to adapt to aluminum back plates of different sizes. The upper end of the mounting seat 73 is fixedly connected to a support rod 75, and one side of the support rod 75 is detachably connected to a positioning plate 76. A rubber pad 77 is bonded to one side of the positioning plate 76. The use of the rubber pad 77 can increase the positioning plate 76. The friction between the rubber pad 77 and the aluminum back plate can improve the accuracy of positioning. At the same time, the softness of the rubber pad 77 can avoid damage to the surface of the aluminum back plate during the gluing process. An adjustment hole 78 is opened through the inner wall of the support rod 75. The inner wall of the adjustment hole 78 is threadedly connected with a bolt 2 79. By adjusting the position of the bolt 2 79, the height of the positioning plate 76 on the support rod 75 can be changed, and then the distance between the positioning plate 76 and the aluminum back plate can be adjusted, so that the positioning mechanism 7 can adapt to aluminum back plates of different thicknesses, increasing the scope of application of the tooling. The shape of the slider 71 and the slide 6 are both T-shaped structures, which not only ensures the stability and guidance of the slider 71 in the slide 6, but also makes the entire positioning mechanism 7 is more stable and accurate during operation, and the setting of the T-shaped structure is also convenient for standardization in the manufacturing and assembly process, thereby reducing production costs. Then, during the actual operation, the aluminum back plate is first placed on the tooling plate 1 to ensure that the positioning hole of the aluminum back plate is aligned with the positioning plate 76 of the positioning mechanism 7. Then, the operator pulls the handle 83 on the support 81 downward to drive the cross arm 82 to rotate. Since the cross arm 82 and the support 81 are connected by a hinge, the rotation of the cross arm 82 will cause the nut 85 and the screw 86 on the mounting plate 84 to move simultaneously. The operator can also rotate the nut 85 to achieve the downward movement of the screw 86, and the hammer head 87 on the screw 86 will gradually move downward. Gradually approach the aluminum back plate, and finally apply pressure to the aluminum back plate through the hammer head 87 to make it close to the tooling plate 1. At this time, the aluminum back plate has been firmly fixed on the tooling plate 1, providing stable positioning for the subsequent automatic gluing operation. The entire fixing process is simple and fast, which greatly improves production efficiency. In addition, due to the setting of the positioning mechanism 7 and the fixing mechanism 8, the entire tooling device has good stability and reliability during use. The positioning accuracy of the aluminum back plate on the tooling plate 1 is high, which ensures the accuracy of the gluing operation, thereby ensuring the quality of the final product. The positioning tool for automatic gluing of aluminum back plates of the utility model not only improves production efficiency, but also ensures the processing accuracy of the product.

[0026] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A positioning tool for automatic gluing of aluminum back panels, characterized by: The utility model comprises a tooling plate (1), wherein a column (2) is provided at the upper end of the tooling plate (1), a ball (3) is provided at the upper end of the column (2), handles (4) are fixedly connected to both sides of the upper end of the tooling plate (1), a baffle (5) is provided on one side of the upper end of the tooling plate (1), a slide groove (6) is embedded in the inner wall of the tooling plate (1), a positioning mechanism (7) is slidably connected to the inner wall of the slide groove (6), and a fixing mechanism (8) is detachably connected to one side of the upper end of the tooling plate (1).

2. The positioning tool for automatic gluing of aluminum backboard according to claim 1, characterized in that: The lower end of the column (2) is fixedly connected to the upper end of the tooling plate (1), and the upper end of the column (2) is embedded with a ball (3).

3. The positioning tool for automatic gluing of aluminum backboard according to claim 1, characterized in that: The positioning mechanism (7) includes a slider (71), the outer wall of the slider (71) is slidably connected to the inner wall of the slide groove (6), a mounting hole (72) is provided on one side of the slider (71), a mounting seat (73) is provided on one side of the outer wall of the slider (71), the inner wall of the mounting seat (73) is threadedly connected to a bolt (74), the upper end of the mounting seat (73) is fixedly connected to a support rod (75), one side of the support rod (75) is detachably connected to a positioning plate (76), one side of the positioning plate (76) is bonded to a rubber pad (77), the inner wall of the support rod (75) is penetrated by an adjustment hole (78), and the inner wall of the adjustment hole (78) is threadedly connected to a bolt (79).

4. The positioning tool for automatic gluing of aluminum back panels according to claim 3, characterized in that: The inner wall of the slider (71) is connected to the outer wall of the mounting hole (72) through-and-through, and the upper end of the slider (71) is connected to the lower end of the mounting seat (73) in a sliding manner.

5. The positioning tool for automatic gluing of aluminum backboard according to claim 3, characterized in that: The slider (71) and the slide groove (6) are both T-shaped.

6. The positioning tool for automatic gluing of aluminum backboard according to claim 1, characterized in that: The fixing mechanism (8) includes a support (81), the lower end of the support (81) is bolted to the upper end of the tooling plate (1), a cross arm (82) is provided on one side of the support (81), a pull handle (83) is provided on the upper end of the support (81), the upper end of the cross arm (82) is fixedly connected to a mounting plate (84), the upper end of the mounting plate (84) is rotatably connected to a nut (85), the inner wall of the nut (85) is threadedly connected to a screw rod (86), and the lower end of the screw rod (86) is fixedly connected to a hammer head (87).

7. The positioning tool for automatic gluing of aluminum backboard according to claim 6, characterized in that: One side of the support (81) is hinged to one side of the cross arm (82), and the upper end of the support (81) is hinged to the lower end of the handle (83).

8. The positioning tool for automatic gluing of aluminum back panels according to claim 6, characterized in that: The lower end of the pull handle (83) is hinged to the middle of the cross arm (82).