Safety protection device of multi-roll calender
By designing an automatically controlled semicircular protective plate structure, the safety hazards and maintenance inconvenience of the multi-roller calender are solved, and the safety and convenience are improved.
Patent Information
- Application Number
- CN202422845264.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-21
AI Technical Summary
There are safety hazards in the operation of the multi-roll calender, including the risk of physical injury to the operator and equipment failure. The existing safety protection devices are complex in structure and difficult to maintain.
A safety protection device is designed, which includes a support platform, a semicircular groove and a rotating component. The motor drives the gear and the meshing tooth structure to automatically control the opening and closing of the semicircular protection plate, thereby realizing automatic protection of the pressure roller and facilitating operation when needed.
It improves the safety of the multi-roll calender, simplifies the operating process, reduces manpower requirements, and improves maintenance efficiency.
Smart Images

Figure CN223375552U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of multi-roller calenders, and particularly relates to a safety protection device for a multi-roller calender. Background Art
[0002] In modern industrial production, multi-roll calenders, as a key processing equipment, play an indispensable role in numerous industries, including papermaking, printing, plastics, rubber, leather, and more. By leveraging the coordinated operation of its multiple rollers, multi-roll calenders can apply uniform and powerful pressure and friction to various materials, significantly improving their surface smoothness, gloss, and physical properties, meeting various high-quality production requirements.
[0003] However, the actual operation of a multi-roll calender presents a series of significant safety hazards. The roller assembly typically rotates at high speeds and exerts significant force. Because the rollers are fully exposed during operation, operators can easily inadvertently place a body part close to or even contact the high-speed rollers due to errors, inattention, or violations of operating procedures, potentially causing serious bodily injury or even life-threatening accidents.
[0004] Furthermore, in the working environment of a multi-roll calender, there are often various foreign objects such as debris, small tools, etc. If these foreign objects are accidentally caught between the rollers during operation, they will not only cause serious wear and damage to the rollers, affecting the accuracy and service life of the equipment, but may also cause the rollers to become stuck, equipment failure, or even more serious safety accidents such as sudden breakage and splashing of equipment parts, posing a huge threat to surrounding operators and equipment.
[0005] For example, a safety protection door device for a multi-roll calender described in the authorization announcement number CN214938777U manually lowers the safety door to lock it, and multiple components are set for locking. When opening, manpower is required to unlock the door and then raise the safety door. This method not only requires precise structural design, but also requires manpower to control the opening and closing of the safety door. At the same time, when the internal pressure rollers need to be inspected, the safety door is too small and may need to be disassembled during inspection, which is time-consuming and labor-intensive.
[0006] To this end, we propose a safety protection device for a multi-roller calender, which not only protects the calender but also has a simple structure, does not require manual operation, is convenient for maintenance, and saves time and effort. Utility Model Content
[0007] The purpose of this utility model is to provide a safety protection device for a multi-roller calender, which not only can protect the calender but also has a simple structure, does not require manual operation, is convenient for maintenance, and achieves the effect of saving time and labor.
[0008] The technical solutions adopted in this application are as follows:
[0009] A safety protection device for a multi-roller calender includes a support table, a plurality of pressure roller assemblies are arranged on the top of the support table, a semicircular groove and a through groove are arranged inside the support table, the semicircular groove is connected to the through groove, a semicircular protective plate is arranged inside the semicircular groove, meshing teeth are arranged on the outside of the semicircular protective plate, a rotating assembly is arranged inside the through groove, and a gear meshing with the meshing teeth is arranged on the rotating assembly.
[0010] Furthermore, two semicircular side protection plates are provided on the support platform, and the two semicircular side protection plates and the semicircular protection plate form a complete protection shell.
[0011] Furthermore, a smooth groove is provided on the semicircular side protection plate.
[0012] Furthermore, the pressure roller assembly includes three groups of symmetrical fixed plates arranged on the top of the support platform, a pressure roller is arranged between two of the fixed plates, and the pressure roller is driven by a first motor arranged on the fixed plates.
[0013] Furthermore, the rotating assembly includes a stepping reciprocating motor arranged on the support platform, the output end of the stepping reciprocating motor is installed with a rotating rod located inside the through slot, and the gear is fixedly sleeved on the rotating rod.
[0014] Furthermore, an arc-shaped sliding groove is provided on the inner wall of the semicircular groove, and an arc-shaped sliding block connected to the semicircular protective plate is provided inside the arc-shaped sliding groove.
[0015] The technical effects achieved by this utility model are:
[0016] When using this device, Figure 2 As shown, the rotating assembly is started, and the rotating assembly drives the gear to rotate inside the installation groove. Since the gear is engaged with the meshing teeth, the meshing teeth drive the semicircular protective plate to rotate inside the semicircular groove, so that the semicircular protective plate protects the pressure roller assembly, improving safety. When the pressure roller assembly needs to be operated, the rotating assembly rotates in the opposite direction, so that the gear drives the meshing teeth to make the semicircular protective plate enter the semicircular groove for storage, thereby facilitating human operation. This device not only protects the pressure roller machine, but also has a simple structure and does not require manual operation, achieving the effect of saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic structural diagram of the utility model as a whole;
[0018] Figure 2 This is a schematic diagram of the structure of the semicircular protective plate of the utility model when it is working;
[0019] Figure 3 It is a front view of the utility model;
[0020] Figure 4 This is a disassembled diagram of the utility model.
[0021] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0022] 1. Support platform; 2. Semicircular groove; 3. Through groove; 4. Semicircular protective plate; 5. Meshing teeth; 6. Gear; 7. Semicircular side protective plate; 8. Fixed plate; 9. Pressing roller; 10. First motor; 11. Stepping reciprocating motor; 12. Rotating rod; 13. Arc slide; 14. Arc slider. DETAILED DESCRIPTION
[0023] In order to make the purpose and advantages of this utility more clear, the utility is described in detail below with reference to the embodiments. It should be understood that the following text is only used to describe one or several specific implementation methods of this utility and does not strictly limit the scope of protection specifically requested by this utility.
[0024] like Figure 1-4 As shown, the technical solution adopted in this utility model is specifically as follows: a safety protection device for a multi-roller calender includes a support table 1, a plurality of pressure roller 9 assemblies are arranged on the top of the support table 1, a semicircular groove 2 and a through groove 3 are arranged inside the support table 1, the semicircular groove 2 is connected to the through groove 3, a semicircular protective plate 4 is arranged inside the semicircular groove 2, meshing teeth 5 are arranged on the outside of the semicircular protective plate 4, a rotating assembly is arranged inside the through groove 3, and a gear 6 meshing with the meshing teeth 5 is arranged on the rotating assembly.
[0025] Among them, two semicircular side protection plates 7 are provided on the support platform 1, and the two semicircular side protection plates 7 and the semicircular protection plate 4 form a complete protection shell, which can protect all surfaces and improve safety.
[0026] At the same time, a smooth groove is provided on the semicircular side protection plate 7. The smooth groove enables the material to enter the interior of the pressing roller 9 assembly without causing damage to the material. Preferably, a conveying roller can be provided for conveying.
[0027] The pressure roller 9 assembly includes three groups of symmetrical fixed plates 8 arranged on the top of the support platform 1, and a pressure roller 9 is arranged between the two fixed plates 8. The pressure roller 9 is driven by a first motor 10 arranged on the fixed plate 8. The pressure roller 9 is driven to rotate by the first motor 10, thereby hot pressing the material.
[0028] The rotating assembly includes a stepping reciprocating motor 11 arranged on the support platform 1. The output end of the stepping reciprocating motor 11 is equipped with a rotating rod 12 located inside the through slot 3. A gear 6 is fixedly sleeved on the rotating rod 12. The stepping reciprocating motor 11 drives the rotating rod 12 to rotate the gear 6.
[0029] An arc-shaped slide groove 13 is provided on the inner wall of the semicircular groove 2, and an arc-shaped slider 14 connected to the semicircular protective plate 4 is provided inside the arc-shaped slide groove 13. When the semicircular protective plate 4 rotates, the arc-shaped slider 14 is driven to rotate inside the arc-shaped slide groove 13, thereby improving its stability.
[0030] The semicircular protective plate 4 is made of an acrylic plate, which is not only transparent so that people can see the internal working conditions, but also has high strength.
[0031] The gears 6 and the meshing teeth 5 are each provided in two groups, and such an arrangement can ensure the stability of the rotation of the semicircular protective plate 4.
[0032] The working principle of this utility is: when the device is used, Figure 2 As shown, the rotating assembly is started, and the rotating assembly drives the gear 6 to rotate inside the installation groove. Since the gear 6 is meshed with the meshing teeth 5, the meshing teeth 5 drive the semicircular protective plate 4 to rotate inside the semicircular groove 2, so that the semicircular protective plate 4 protects the pressure roller 9 assembly, improving safety. When the pressure roller 9 assembly needs to be operated, the rotating assembly rotates in the opposite direction, so that the gear 6 drives the meshing teeth 5 to make the semicircular protective plate 4 enter the semicircular groove 2 for storage, thereby facilitating people's operation. This device can not only protect the pressure roller 9 machine, but also has a simple structure and does not require manual operation, achieving the effect of saving time and effort.
[0033] The above description is only a preferred embodiment of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should also be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this application shall be implemented in accordance with conventional means in the art unless otherwise specified or limited.
Claims
1. A safety protection device for a multi-roll calender, comprising a support platform (1), characterized in that: A plurality of pressure roller assemblies are provided on the top of the support platform (1), a semicircular groove (2) and a through groove (3) are provided inside the support platform (1), the semicircular groove (2) is communicated with the through groove (3), a semicircular protective plate (4) is provided inside the semicircular groove (2), meshing teeth (5) are provided on the outside of the semicircular protective plate (4), a rotating assembly is provided inside the through groove (3), and a gear (6) meshing with the meshing teeth (5) is provided on the rotating assembly.
2. The safety protection device for a multi-roll calender according to claim 1, characterized in that: Two semicircular side protection plates (7) are provided on the support platform (1), and the two semicircular side protection plates (7) and the semicircular protection plate (4) form a complete protection shell.
3. The safety protection device for a multi-roll calender according to claim 2, characterized in that: The semicircular side protection plate (7) is provided with a smooth groove.
4. The safety protection device for a multi-roll calender according to claim 1, characterized in that: The pressure roller assembly comprises three groups of symmetrical fixed plates (8) arranged on the top of the support platform (1), a pressure roller (9) is arranged between two of the fixed plates (8), and the pressure roller (9) is driven by a first motor (10) arranged on the fixed plates (8).
5. The safety protection device for a multi-roll calender according to claim 1, characterized in that: The rotating assembly comprises a stepping reciprocating motor (11) arranged on the support platform (1); a rotating rod (12) located inside the through slot (3) is mounted on the output end of the stepping reciprocating motor (11); and the gear (6) is fixedly sleeved on the rotating rod (12).
6. The safety protection device for a multi-roll calender according to claim 1, characterized in that: An arc-shaped sliding groove (13) is provided on the inner wall of the semicircular groove (2), and an arc-shaped sliding block (14) connected to the semicircular protective plate (4) is provided inside the arc-shaped sliding groove (13).