Energy-saving vaporization device for producing high-purity reagent ammonia water

By installing a motor, a driving gear and a scraper assembly in the ammonia vaporizer to clean the frost layer on the fin tube, the problem of the frost layer increasing the thermal resistance during the ammonia vaporization process is solved, and the heat transfer performance and work efficiency are improved.

CN223375560UActive Publication Date: 2025-09-23HUNAN HUIHONG REAGENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422259205.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-09-23
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

During the vaporization process of the existing ammonia vaporizer, the surface temperature of the device decreases due to the device absorbing nearby heat, and the water vapor in the surrounding air condenses into frost, affecting the heat exchange efficiency of the vaporizer.

Method used

An energy-saving vaporization device for the production of high-purity reagent ammonia water was designed. By installing a motor, driving gear, scraper, and connecting rope assembly, the frost layer on the surface of the finned tube is scraped to prevent the frost from increasing thermal resistance. At the same time, the residence time of liquid ammonia in the device is extended by the guide tube and ball blocking assembly to improve the heat transfer effect.

Benefits of technology

It effectively cleans the frost layer on the surface of the finned tube, improves the heat transfer performance, enhances the overall working efficiency of the vaporizer, prolongs the vaporization time of liquid ammonia, and improves the heat transfer effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223375560U_ABST
    Figure CN223375560U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of vaporization for production of energy-saving high-purity reagent ammonia water, and particularly discloses a vaporization device for production of energy-saving high-purity reagent ammonia water, which comprises a bottom plate, four sliding rods and a plurality of finned tubes are fixedly connected to the upper end of the bottom plate, the number of the sliding rods is four, and the number of the finned tubes is multiple. The periphery of the lower end of the bottom plate is fixedly connected with a supporting seat, the upper ends of the four sliding rods are jointly and fixedly connected with a top plate, the upper end, the lower end and the left side of the bottom plate are jointly provided with a defrosting assembly, the defrosting assembly comprises a scraping plate movably connected to the upper end of the bottom plate, and the left end of the scraping plate is fixedly connected with a fixing block; the number of the fixing blocks is two, and when the device absorbs heat and water vapor in surrounding air is condensed into frost, the device can scrape and clean the finned tube, so that the situation that extra heat resistance is increased by a frost layer formed by frosting, the heat transfer performance of the vaporizer is remarkably reduced, and the overall working efficiency is affected is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of vaporization for producing energy-saving high-purity reagent ammonia water, in particular to a vaporization device for producing energy-saving high-purity reagent ammonia water. Background Art

[0002] Ammonia is an important chemical raw material, widely used in the manufacture of fertilizers, chemicals, fuel cells and other fields. Using ammonia water to produce high-purity ammonia has the advantages of low cost and easy operation, and is one of the most widely used production methods.

[0003] Ammonia vaporizer is an important industrial equipment. Its main purpose is to convert ammonia water into ammonia gas. It has the advantages of simple operation, high gas production efficiency, and safe and reliable equipment. During production, the heating temperature and pressure can be adjusted as needed to meet the needs of ammonia gas with different purity and output.

[0004] In the existing technical solution, liquid ammonia water is installed and transported to the vaporizer through a delivery system, and then heating steam is input into the container. The ammonia water is converted into ammonia gas by heat. During the vaporization process, the device absorbs nearby heat to reduce the surface temperature, thereby causing the water vapor in the surrounding air to condense into frost. This process will significantly affect the heat exchange efficiency of the vaporizer, and thus affect the vaporization work.

[0005] Therefore, a vaporization device for producing energy-saving high-purity reagent ammonia water is proposed. Summary of the Invention

[0006] The purpose of the utility model is to provide an energy-saving high-purity reagent ammonia water production vaporization device, which can absorb nearby heat during liquid ammonia vaporization work to reduce the surface temperature, thereby causing water vapor in the surrounding air to condense into frost. The device can scrape and clean the finned tubes, thereby avoiding the frost layer formed by frost to increase additional thermal resistance, resulting in a significant decrease in the heat transfer performance of the vaporizer, and further affecting the overall working efficiency, so as to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vaporization device for the production of energy-saving high-purity reagent ammonia water, comprising a base plate, the upper end of the base plate is fixedly connected to a sliding rod and a finned tube, and the number of the sliding rods is four, and the number of the finned tubes is multiple, the lower end of the base plate is fixedly connected to a support seat on all sides, the upper ends of the four sliding rods are commonly fixedly connected to a top plate, the upper and lower ends and the left side of the base plate are jointly provided with a defrost assembly, the defrost assembly includes a scraper movably connected to the upper end of the base plate, the left end of the scraper is fixedly connected to a fixed block, and the number of the fixed blocks is two groups.

[0008] Preferably, the defrost assembly also includes a motor fixedly connected to the lower end of the base plate, the left end of the output shaft of the motor is fixedly connected to a driving gear, the left end of the base plate and the left end of the top plate are both movably connected to reels, and the number of reels is four, and the left side of the reel at the front end of the left side of the base plate is fixedly connected to a driven gear.

[0009] Preferably, a connecting rope is movably connected between the two groups of fixed blocks and the two groups of reels, and the connecting rope is S-shaped and surrounds the two reels.

[0010] Preferably, the upper and lower ends of the plurality of fin tubes are fixedly connected to connecting pipes, the upper ends of the plurality of fin tubes at the rear end are fixedly connected to an air collecting cylinder, and the rear end of the air collecting cylinder is fixedly connected to an exhaust pipe.

[0011] Preferably, a quantity control component is provided at the lower end of the front end multiple fin tubes, and the quantity control component includes a guide tube fixedly connected to the lower end of the front end fin tube, the rear end of the guide tube is respectively connected to the two ends of the multiple fin tubes, and the front end of the guide tube is fixedly connected to the water inlet pipe.

[0012] Preferably, a branch groove is provided at the front end inside the guide tube, a feed port is provided at the rear end of the branch groove, and the number of feed ports is five, a first guide groove is provided at the rear end of the feed port, a second guide groove is provided at the rear end of the first guide groove, a blocking rod is fixedly connected to the rear end of the second guide groove, and blocking balls are provided inside the multiple first guide grooves.

[0013] Preferably, the sliding rod and the fin tube both pass through the scraper, and the gap between the scraper and the plurality of fin tubes is 5 mm.

[0014] Preferably, the diameter of the feed port is smaller than the diameter of the first guide groove, the diameter of the first guide groove is smaller than the diameter of the second guide groove, and the blocking ball is slidably fitted inside the first guide groove.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. This energy-saving, high-purity reagent ammonia water vaporization device is equipped with a motor, driving gear, rotor, scraper, connecting rope and other components. During liquid ammonia vaporization, the device absorbs nearby heat, lowering the surface temperature. When water vapor in the surrounding air condenses into frost, the device can scrape and clean the finned tubes, thereby preventing the frost layer from adding additional thermal resistance, significantly reducing the heat transfer performance of the vaporizer, and thus affecting overall working efficiency.

[0017] 2. This energy-saving high-purity reagent ammonia water production vaporization device, by installing a guide tube, a blocking ball and opening a branch groove, a first guide groove, a second guide groove and other components, can seal the liquid ammonia inside the device after a certain amount of liquid ammonia is injected into the device, thereby increasing the time the liquid ammonia exists in the device and further improving the heat transfer effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 This is the overall structural view of the utility model;

[0020] Figure 2 This is a schematic diagram of a half-section structure of the present utility model;

[0021] Figure 3 For the utility model Figure 2 A magnified view of middle A;

[0022] Figure 4 It is a schematic diagram of the half-section structure of the liquid storage cylinder of the present utility model.

[0023] Description of reference numerals:

[0024] 1. Bottom plate; 11. Slide rod; 12. Support seat; 2. Top plate; 21. Finned tube; 22. Connecting pipe; 3. Air collecting cylinder; 31. Exhaust pipe; 4. Defrost assembly; 41. Motor; 411. Driving gear; 42. Reel; 421. Driven gear; 43. Scraper; 431. Fixing block; 44. Connecting rope; 5. Quantity control assembly; 51. Guide tube; 511. Water inlet pipe; 52. Branch trough; 53. First guide trough; 531. Feed inlet; 532. Second guide trough; 533. Blocking rod; 54. Ball blocking. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figures 1 to 4 , the utility model provides a technical solution:

[0027] A vaporization device for producing energy-saving high-purity reagent ammonia water comprises a base plate 1, the upper end of the base plate 1 is fixedly connected to a slide rod 11 and a fin tube 21, and the number of the slide rods 11 is four, and the number of the fin tube 21 is multiple, the lower end of the base plate 1 is fixedly connected to a support seat 12 on all sides, the upper ends of the four slide rods 11 are fixedly connected to a top plate 2, the upper and lower ends and the left side of the base plate 1 are jointly provided with a defrost assembly 4, the defrost assembly 4 comprises a scraper 43 movably connected to the upper end of the base plate 1, the left end of the scraper 43 is fixedly connected to a fixed block 431, and the number of the fixed block 431 is two groups, characterized in that: the defrost assembly 4 also comprises a motor 41 fixedly connected to the lower end of the base plate 1, the left end of the output shaft of the motor 41 It is fixedly connected with a driving gear 411, and the left end of the bottom plate 1 and the left end of the top plate 2 are movably connected with a reel 42, and the number of the reels 42 is four. The left side of the reel 42 at the front end of the left side of the bottom plate 1 is fixedly connected with a driven gear 421, and the two groups of fixed blocks 431 and the two groups of reels 42 are movably connected with a connecting rope 44, and the connecting rope 44 is S-shaped and surrounds the two reels 42. The upper and lower ends of the multiple fin tubes 21 are fixedly connected with a connecting pipe 22, and the upper ends of the multiple fin tubes 21 at the rear end are fixedly connected with an air collecting cylinder 3, and the rear end of the air collecting cylinder 3 is fixedly connected with an exhaust pipe 31. The sliding rod 11 and the fin tube 21 both pass through the scraper 43, and the gap between the scraper 43 and the multiple fin tubes 21 is 5mm.

[0028] By adopting the above technical solution, the device is fixed by the support seat 12. When the vaporization work for ammonia production is carried out, liquid ammonia is injected through the water inlet pipe 511 at the front end of the guide tube 51, and the liquid ammonia continuously enters the interior of the multiple finned tubes 21 through the connecting pipe 22 at the lower end. The liquid ammonia inside the finned tubes 21 at the lower end of the top plate 2 is heated by an external heat source, and the heat is transferred to the liquid ammonia, causing its temperature to rise and begin to vaporize. The vaporized ammonia passes through the multiple finned tubes 21 at the rear end and enters the interior of the gas collecting cylinder 3, and is finally discharged through the exhaust pipe 31. In the process of liquid ammonia vaporization, the liquid ammonia temperature rises and the vaporized liquid is converted into gas, thereby absorbing the heat of the surrounding environment. In this process, the temperature of the surface of the multiple finned tubes 21 decreases, causing water vapor in the surrounding air to adhere to the outside of the multiple finned tubes 21 and condense into frost. At this time, the motor 41 is started, and the motor 41 is started so that the output shaft and the driving gear 411 at the left end are rotated together. The spool 42 is rotated so that the driving gear 411 rotates and the engagement with the driven gear 421 drives the reel 42 at the right end of the driven gear 421 to rotate. The rotation of the reel 42 drives the connecting rope 44 to move from left to right. The connecting rope 44 fixed to the fixed block 431 on the right side is continuously reduced, and the scraper 43 at the lower end is driven to move upward through the slide bar 11. The scraper 43 moves upward and continuously scrapes the frost on the outside of the fin tube 21, thereby achieving the purpose of cleaning the frost. When the driving gear 411 continuously drives the driven gear 421 to rotate through the empty tooth position of the driven gear 421, the driving gear 411 cannot transmit the driven gear 421. At this time, the scraper 43 moves vertically downward under the influence of gravity and returns to the original position, which is convenient for the next cleaning work, so as to achieve the purpose of scraping and cleaning the fin tube 21, thereby avoiding the frost layer formed by frost to increase additional thermal resistance, resulting in a significant decrease in the heat transfer performance of the vaporizer, thereby affecting the overall working efficiency.

[0029] Specifically, such as Figure 4 As shown, a quantity control component 5 is provided at the lower end of the front end multiple fin tubes 21. The quantity control component 5 includes a guide tube 51 fixedly connected to the lower end of the front end fin tube 21. The rear end of the guide tube 51 is respectively connected to the two ends of the multiple fin tubes 21. The front end of the guide tube 51 is fixedly connected to the water inlet pipe 511. The front end of the inner part of the guide tube 51 is provided with a branch groove 52. The rear end of the branch groove 52 is provided with a feed port 531, and the number of the feed ports 531 is five. The rear end of the feed port 531 is provided with a first guide groove 53, and the rear end of the first guide groove 53 is provided with a second guide groove 532. The rear end of the second guide groove 532 is fixedly connected with a blocking rod 533. The interior of the multiple first guide grooves 53 is provided with a blocking ball 54. The diameter of the feed port 531 is smaller than the diameter of the first guide groove 53, and the diameter of the first guide groove 53 is smaller than the diameter of the second guide groove 532. The blocking ball 54 slides and fits inside the first guide groove 53.

[0030] By adopting the above technical solution, before the liquid ammonia vaporization work is carried out, liquid ammonia is injected into the water inlet pipe 511 at the front end of the guide tube 51, and the liquid ammonia enters the sub-slot 52 through the water inlet pipe 511. The liquid ammonia in the sub-slot 52 is then continuously injected and enters the first guide groove 53 through the feed port 531 respectively. As the liquid ammonia is continuously injected, the blocking ball 54 is pushed to move inside the first guide groove 53, thereby entering the second guide groove 532 and stopping when it contacts the blocking rod 533. The liquid ammonia passes through the gap between the blocking ball 54 and the second guide groove 532. When the fin tube 21 is filled with a certain amount of liquid ammonia, the gravity of the liquid ammonia pushes the blocking ball 54 toward the feed port 531. When the blocking ball 54 moves to the feed port 531, the purpose of closing the feed port 531 is achieved, thereby increasing the time that the liquid ammonia exists in the device, and allowing the liquid ammonia to fully vaporize and react in the fin tube 21.

[0031] Working principle: During the vaporization process of liquid ammonia, the temperature of liquid ammonia rises and the vaporized liquid is converted into gas, thereby absorbing the heat of the surrounding environment. In this process, the surface temperature of the multiple fin tubes 21 decreases, causing the water vapor in the surrounding air to adhere to the outside of the multiple fin tubes 21 and condense into frost. At this time, the motor 41 is started, and the motor 41 is started to rotate together with the driving gear 411 at the left end. The driving gear 411 rotates and drives the reel 42 at the right end of the driven gear 421 to rotate through the engagement between the driving gear 411 and the driven gear 421. The rotation of the reel 42 drives the connecting rope 44 to move from left to right, and the connecting rope 44 fixed to the fixed block 431 on the right side is constantly rotating. When the speed is reduced, the scraper 43 at the lower end moves upward through the slide bar 11, and the scraper 43 moves upward to continuously scrape the frost on the outside of the fin tube 21, thereby achieving the purpose of cleaning the frost. When the driving gear 411 continuously drives the driven gear 421 to rotate through the empty tooth position of the driven gear 421, the driving gear 411 cannot transmit the driven gear 421. At this time, the scraper 43 moves vertically downward under the influence of gravity, and then returns to the original position, which is convenient for the next cleaning work, so as to achieve the purpose of scraping and cleaning the fin tube 21, thereby avoiding the frost layer formed by frost to increase additional thermal resistance, resulting in a significant decrease in the heat transfer performance of the vaporizer, and thus affecting the overall work efficiency.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A vaporization device for producing energy-saving high-purity reagent ammonia water, comprising a bottom plate (1), characterized in that: The upper end of the base plate (1) is fixedly connected to a slide rod (11) and a fin tube (21), and the number of the slide rods (11) is four, and the number of the fin tubes (21) is multiple. The lower end of the base plate (1) is fixedly connected to a support seat (12) on all sides, and the upper ends of the four slide rods (11) are fixedly connected to a top plate (2). The upper and lower ends and the left side of the base plate (1) are jointly provided with a defrost assembly (4), and the defrost assembly (4) includes a scraper (43) movably connected to the upper end of the base plate (1). The left end of the scraper (43) is fixedly connected to a fixed block (431), and the number of the fixed blocks (431) is two groups.

2. The energy-saving high-purity reagent ammonia water production vaporization device according to claim 1, characterized in that: The defrost assembly (4) further comprises a motor (41) fixedly connected to the lower end of the base plate (1), the left end of the output shaft of the motor (41) being fixedly connected to a driving gear (411), the left end of the base plate (1) and the left end of the top plate (2) being movably connected to reels (42), and the number of reels (42) being four, and the left side of the reels (42) at the front end of the left side of the base plate (1) being fixedly connected to a driven gear (421).

3. The energy-saving high-purity reagent ammonia water production vaporization device according to claim 1, characterized in that: A connecting rope (44) is movably connected between the two sets of fixed blocks (431) and the two sets of reels (42), and the connecting rope (44) is S-shaped and surrounds the two reels (42).

4. The energy-saving high-purity reagent ammonia water production vaporization device according to claim 1, characterized in that: The upper and lower ends of the plurality of fin tubes (21) are fixedly connected to a connecting pipe (22), the upper ends of the plurality of fin tubes (21) at the rear end are fixedly connected to a gas collecting cylinder (3), and the rear end of the gas collecting cylinder (3) is fixedly connected to an exhaust pipe (31).

5. The energy-saving high-purity reagent ammonia water production vaporization device according to claim 4, characterized in that: A flow control assembly (5) is provided at the lower ends of the front plurality of finned tubes (21), the flow control assembly (5) comprising a guide tube (51) fixedly connected to the lower ends of the front finned tubes (21), the rear ends of the guide tube (51) respectively penetratingly connected to the two ends of the plurality of finned tubes (21), and the front end of the guide tube (51) is fixedly connected to a water inlet pipe (511).

6. The energy-saving high-purity reagent ammonia water production vaporization device according to claim 5, characterized in that: A branch groove (52) is provided at the front end of the guide tube (51), a feed port (531) is provided at the rear end of the branch groove (52), and the number of the feed ports (531) is five, a first guide groove (53) is provided at the rear end of the feed port (531), a second guide groove (532) is provided at the rear end of the first guide groove (53), a blocking rod (533) is fixedly connected to the rear end of the second guide groove (532), and a blocking ball (54) is provided inside each of the first guide grooves (53).

7. The energy-saving high-purity reagent ammonia water production vaporization device according to claim 5, characterized in that: The sliding rod (11) and the fin tube (21) both pass through the scraper (43), and the gap between the scraper (43) and the plurality of fin tubes (21) is 5 mm.

8. The energy-saving high-purity reagent ammonia water production vaporization device according to claim 6, characterized in that: The diameter of the feed port (531) is smaller than the diameter of the first guide groove (53), the diameter of the first guide groove (53) is smaller than the diameter of the second guide groove (532), and the blocking ball (54) is slidably fitted inside the first guide groove (53).