Inclinometry and settlement integrated monitoring sensor
By designing an integrated inclination and settlement monitoring sensor with integrated inclination and settlement collection devices, the problems of poor real-time performance and human errors of traditional monitoring equipment have been solved, efficient and accurate monitoring has been achieved, and the geological disaster early warning capability and infrastructure safety have been improved.
Patent Information
- Application Number
- CN202422988584.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Traditional manual inclinometers and fixed inclinometers have poor real-time performance when monitoring the horizontal displacement of underground landslides, are susceptible to human errors, and rely on external power supplies. They are unable to respond to potential risks in a timely manner. Surface displacement monitoring systems are unable to monitor internal displacement of rock and soil, resulting in the failure of high-risk geotechnical engineering monitoring.
An integrated inclinometer and settlement monitoring sensor was designed, including a sensor measurement unit and a sensor fixing unit. It adopts a fully sealed structure and is made of 304 stainless steel with an IP68 protection grade. It integrates an inclination measurement device, a settlement collection device, and a temperature sensor. It is equipped with a data acquisition and processing terminal, supports the simultaneous collection and uploading of multiple parameters, and has an automatic data storage function.
It has achieved integrated measurement of tilt and settlement, improved monitoring efficiency and accuracy, enhanced the early warning capability of geological disasters, and ensured the safety and sustainable development of infrastructure.
Smart Images

Figure CN223376635U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sensors, in particular to an inclination and settlement integrated monitoring sensor. Background Art
[0002] Real-time monitoring of the horizontal displacement of underground landslides is crucial in areas such as geological disaster monitoring, dam displacement monitoring, and infrastructure safety assessments. While effective in some situations, traditional manual inclinometers and fixed inclinometers suffer from issues such as poor real-time performance, susceptibility to human error, and reliance on external power sources. These shortcomings prevent monitoring efforts from responding to potential risks in a timely manner, increasing the likelihood of accidents. Currently, there are many systems for surface displacement monitoring, such as slope displacement meters and GPS measurement systems, which offer good accuracy and stability. However, due to the inherent characteristics of high slopes, deep foundation pits, and tailings dams, deformation may begin from internal displacement. Surface displacement monitoring cannot monitor internal displacements in the rock and soil, rendering it ineffective for monitoring high-risk geotechnical engineering projects. Summary of the Invention
[0003] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.
[0004] Therefore, the purpose of the present invention is to provide an integrated inclinometer and settlement monitoring sensor.
[0005] To achieve the above-mentioned purpose, the embodiment of the present utility model proposes an integrated inclinometer and settlement monitoring sensor, comprising a sensor measuring unit and a sensor fixing unit, wherein:
[0006] The sensor measurement unit includes an inclination measuring device, a settlement collection device, a temperature sensor and a data acquisition and processing terminal, and the inclination measuring device, the settlement collection device and the temperature sensor are respectively connected to the data acquisition and processing terminal;
[0007] The sensor fixing unit includes a steel wire rope and an anchor claw, and the steel wire rope and the anchor claw are used to connect the probe of the sensor measuring unit and ensure that it is reliably fixed in the monitoring area.
[0008] Optionally, the inclination measuring device is used to measure the inclination angle of the monitoring point;
[0009] The settlement amount collection device is used to monitor the settlement displacement change;
[0010] The temperature sensor is used to collect ambient temperature data;
[0011] The data acquisition and processing terminal is used to receive and process the tilt angle, settlement displacement and temperature data, and upload the data to the host computer.
[0012] Optionally, the data acquisition and processing terminal is equipped with an RS485 interface.
[0013] Optionally, the data acquisition and processing terminal further includes:
[0014] The main control board is responsible for uploading the collected tilt angle, settlement displacement and temperature data to the host computer;
[0015] Sedimentation meter plate, used to complete the collection of settlement displacement;
[0016] Inclinometer board, used to complete the acquisition of tilt angle;
[0017] Thermometer board, used to collect ambient temperature data.
[0018] Optionally, the integrated inclinometer and settlement monitoring sensor adopts a fully sealed structure design as a whole, and is made of high-strength, aging-resistant 304 stainless steel. The protection level is IP68, and the sensor can withstand a water pressure of 2MPa.
[0019] The technical solution provided by the embodiments of the present invention brings at least the following beneficial effects:
[0020] It can realize integrated measurement of tilt and settlement, that is, the measurement of tilt and settlement changes can be completed using the same device. It has automatic data collection and storage functions to improve monitoring efficiency and accuracy, significantly enhance the early warning capability of geological disasters, protect life and property safety, and promote the sustainable development of infrastructure.
[0021] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0023] Figure 1 A schematic structural diagram of an integrated inclinometer and settlement monitoring sensor provided by an embodiment of the present utility model;
[0024] Figure 2 A schematic diagram of the structure of a data acquisition and processing terminal provided by an embodiment of the present utility model;
[0025] Figure 3 A schematic diagram of the structure of a data acquisition and processing terminal provided by an embodiment of the present utility model;
[0026] Figure 4 This is a structural diagram of a data acquisition and processing terminal provided by an embodiment of the utility model. DETAILED DESCRIPTION
[0027] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.
[0028] Figure 1 This is a schematic diagram of the structure of an integrated inclinometer and settlement monitoring sensor provided by the embodiment of the present utility model. Figure 1 As shown, the integrated inclinometer and settlement monitoring sensor includes a sensor measuring unit and a sensor fixing unit.
[0029] The sensor measurement unit includes an inclination measuring device, a settlement collection device, a temperature sensor and a data acquisition and processing terminal, and the inclination measuring device, the settlement collection device and the temperature sensor are respectively connected to the data acquisition and processing terminal; the sensor fixing unit includes a wire rope and an anchor claw, and the wire rope and the anchor claw are used to connect the probe of the sensor measurement unit and ensure that it is reliably fixed in the monitoring area.
[0030] In an embodiment of the present utility model, the inclination measuring device is used to measure the inclination angle of the monitoring point; the settlement amount acquisition device is used to monitor the settlement displacement change; the temperature sensor is used to collect ambient temperature data; the data acquisition and processing terminal is used to receive and process the inclination angle, settlement displacement and temperature data, and upload the data to the host computer. The standard MODBUSRTU protocol can be used for data uploading, and it can also be adjusted according to the requirements of the on-site transmission protocol.
[0031] In addition, in the embodiment of the present invention, the inclination measuring device, the settlement collecting device, the temperature sensor and the data collecting and processing terminal are all connected to the connecting cables, thereby realizing data transmission and power supply.
[0032] In addition, the data acquisition and processing terminal also includes: a main control board, which is responsible for uploading the collected tilt angle, settlement displacement and temperature data to the host computer; a settlement meter board, which is used to complete the collection of settlement displacement; an inclinometer board, which is used to complete the collection of tilt angle; and a thermometer board, which is used to complete the collection of ambient temperature data.
[0033] like Figure 2 As shown, the data acquisition and processing terminal also includes an MCU processor (a main control board, a sedimentation meter board, an inclinometer board, and a thermometer board are embedded therein), a 485 communication module, a wireless communication module, a liquid crystal display module, a data storage module, and a power supply module.
[0034] In the embodiment of the present invention, the power supply module includes a processing terminal power supply circuit and a subordinate equipment (inclination and settlement acquisition device) power supply circuit to ensure the continuous normal operation of each functional module.
[0035] The data storage module can automatically realize the function of storing the parameters and data of the acquisition device.
[0036] The LCD display module can intuitively display the processing terminal parameters and data; the wireless communication module provides wireless data transmission function and supports remote uploading to the host computer or cloud, which is suitable for application scenarios where wiring is inconvenient.
[0037] The 485 communication module is used to communicate with external devices and is divided into (1) input end: receiving monitoring data transmitted by external data acquisition equipment, and (2) output end: transmitting processed data to the host computer or other terminals.
[0038] In addition, the 485 communication module supports RS485 protocol and is equipped with an RS485 interface. It can connect multiple devices and form a monitoring network, which is suitable for long-distance stable communication.
[0039] The MCU processor is the core control unit that can interact with external devices such as sensors and actuators to achieve automated control and data acquisition. It is responsible for coordinating the operation of each module, managing data acquisition, processing and storage, and realizing data integration, communication control and upload functions.
[0040] In order to improve the accuracy of the current tilt angle value, the MCU processor combines temperature measurement and regression algorithm in the embodiment of the utility model. The temperature data obtained by the temperature sensor is used to calculate the tilt angle compensation value using the linear regression algorithm, so as to more accurately estimate the current tilt angle. That is, the accurate estimated value of the tilt angle α(n) is obtained by the current temperature T(n) and the tilt angle measurement value. Determine together, the corresponding formula is as follows
[0041]
[0042] The y(n) tilt angle compensation value is obtained by the linear regression model of the second equation, where k and b are regression model parameters. y(n) is calculated as the true value by using high-precision equipment to collect different temperatures T(n) in advance. The calculated regression parameters are expressed as follows:
[0043]
[0044] Furthermore, the integrated inclinometer and settlement monitoring sensor described in the above embodiments features a simple structure and is easy to install. Its fully sealed design prevents dust, sand, and other particles from entering the sensor. Made entirely of high-strength, age-resistant 304 stainless steel, it has an IP68 protection rating and can withstand water pressures up to 2 MPa, allowing it to operate underwater for extended periods at depths of 200 meters, making it suitable for long-term monitoring in diverse environments.
[0045] In addition, in some embodiments, the sensors are connected in parallel via external cables to achieve array monitoring effects.
[0046] like Figure 3 、 Figure 4 As shown, the power supply processing unit includes the power supply circuit of the processing terminal and the power supply circuit of the subordinate equipment (inclination and settlement acquisition device), inputs the voltage to the MCU for voltage acquisition, the data storage module is used to save the parameters and data of the processing terminal, and the data acquisition 485 communication module is responsible for collecting the inclination and settlement data and setting the parameters. The voltage operates in the range of 5V to 36V, keeps other units (including MEMS sensors, communication interfaces, etc.) powered on, and performs real-time data acquisition.
[0047] Based on the above embodiment, the sensor model may be: SCC2230-E02 three-axis gyroscope acceleration sensor, which is not specifically limited in the present invention.
[0048] It should be emphasized that the various components of the integrated inclinometer and settlement monitoring sensor described in the present invention, including the inclination measuring device, the settlement acquisition device, the temperature sensor, the data acquisition and processing terminal (including the MCU processor, the 485 communication module, the wireless communication module, the liquid crystal display module, the data storage module and the power supply module), etc., are all mature standard products in the prior art. Their specific functions, performances and models have been widely used in this field, and the present invention does not make specific limitations and descriptions on this.
[0049] The innovative connection relationship of the utility model is that by optimizing the design of the connection between the inclination measuring device, the settlement acquisition device, the temperature sensor and the data acquisition and processing terminal, a collaborative working mechanism of multi-parameter synchronous acquisition and data uploading is realized.
[0050] This innovative structural design features a fully sealed structure with an IP68 protection rating, effectively preventing particulate matter from entering the sensor, ensuring long-term operation at depths of 200 meters and pressures of 2 MPa. Constructed from high-strength, age-resistant 304 stainless steel, it enhances durability and corrosion resistance in complex environments. Support for parallel connection of external cables enables array monitoring of multiple sensors, enhancing the system's applicability in large-scale monitoring scenarios.
[0051] Based on the above embodiments, some embodiments of this application can meet the performance effects required by the following main technical parameters. Main technical parameters:
[0052] Accurately measure inclination angle, vibration frequency and amplitude in three-dimensional space;
[0053] Measurement direction, 3 axes, XYZ axes;
[0054] Signal output, RS485;
[0055] Angle range, ±90°, inclination accuracy 0.005°, frequency accuracy 1Hz;
[0056] Ultra-low power consumption, low power mode: <10uA@internal power supply;
[0057] Working mode: <3mA@12V power supply;
[0058] Fast response speed, trigger signal output delay is less than 10ms;
[0059] Trigger the acquisition function to record the monitoring data at the moment of movement;
[0060] Internal voltage and temperature acquisition function, abnormal alarm function;
[0061] Working temperature range -40℃~+70℃, temperature compensation;
[0062] Power supply reverse connection protection function;
[0063] Excellent lightning protection and anti-static performance (±60kV / 600W);
[0064] Wide voltage power supply: DC 5~36V power supply range;
[0065] Communication interface, RS485 interface, standard MODBUS protocol;
[0066] Sealing grade: IP68.
[0067] In the description of this utility model, it should be understood that the terms indicating orientation or positional relationships are based on the orientation or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In the description of this utility model, unless otherwise specified, "a plurality" means two or more.
[0068] Although the present invention has been described in detail above through general explanations, specific embodiments, and tests, it will be apparent to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, such modifications or improvements, without departing from the spirit of the present invention, are within the scope of protection claimed herein.
Claims
1. An integrated inclinometer and settlement monitoring sensor, characterized in that: It includes a sensor measuring unit and a sensor fixing unit, wherein: The sensor measurement unit includes an inclination measuring device, a settlement collection device, a temperature sensor and a data acquisition and processing terminal, and the inclination measuring device, the settlement collection device and the temperature sensor are respectively connected to the data acquisition and processing terminal; The sensor fixing unit includes a steel wire rope and an anchor claw, and the steel wire rope and the anchor claw are used to connect the probe of the sensor measuring unit and ensure that it is reliably fixed in the monitoring area.
2. The integrated inclinometer and settlement monitoring sensor according to claim 1, characterized in that: The inclination measuring device is used to measure the inclination angle of the monitoring point; The settlement amount collection device is used to monitor the settlement displacement change; The temperature sensor is used to collect ambient temperature data; The data acquisition and processing terminal is used to receive and process the tilt angle, settlement displacement and temperature data, and upload the data to the host computer.
3. The integrated inclinometer and settlement monitoring sensor according to claim 2, characterized in that: The data acquisition and processing terminal is equipped with an RS485 interface.
4. The integrated inclinometer and settlement monitoring sensor according to claim 3, characterized in that: The data acquisition and processing terminal also includes: The main control board is responsible for uploading the collected tilt angle, settlement displacement and temperature data to the host computer; Sedimentation meter plate, used to complete the collection of settlement displacement; Inclinometer board, used to complete the acquisition of tilt angle; Thermometer board, used to collect ambient temperature data.
5. The integrated inclinometer and settlement monitoring sensor according to claim 4, characterized in that: The integrated inclinometer and settlement monitoring sensor adopts a fully sealed structure design as a whole. It is made of high-strength, aging-resistant 304 stainless steel, with a protection grade of IP68. The sensor can withstand a water pressure of 2MPa.