Toughness detection machine for PC film production
By introducing a multi-directional stretching mechanism and anti-slip limit design into the toughness testing machine for PC film production, the problem that the existing testing machine can only stretch horizontally is solved, and the detection accuracy and anti-slip effect are improved.
Patent Information
- Application Number
- CN202422512065.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-17
AI Technical Summary
Existing toughness testing machines used in PC film production can only perform horizontal stretching, which leads to one-sided and inaccurate test results.
A toughness testing machine for PC film production is designed, which includes a stretching mechanism. The horizontal and vertical stretching of the PC film is achieved by adjusting the motor and bevel gear system. It is also equipped with an anti-sliding block and a limit mechanism to ensure fixation and stability.
It realizes multi-directional stretching of PC film, improves the accuracy of detection and data, and has an anti-slip function to prevent the film from sliding during the detection process.
Smart Images

Figure CN223377078U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection machines, in particular to a toughness detection machine for PC film production. Background Art
[0002] PC film is the abbreviation of polycarbonate film, with a thickness of up to 0.01 mm at its thinnest. It is an amorphous, odorless, non-toxic, highly transparent, colorless or slightly yellow thermoplastic engineering plastic with excellent physical and mechanical properties. During the production process of PC film, a toughness tester is needed to test its toughness to facilitate subsequent use.
[0003] In a tensile testing machine for polypropylene film production with announcement number CN221350996U, it relates to the technical field of testing machines, including a base plate, a fixing frame and a fixing box are fixedly installed on both sides of the top of the base plate, two sliding rods are fixedly connected between the fixing frame and the fixing box, a positioning assembly is fixedly installed on the left side of the sliding rod, a tensile assembly is provided on the right side of the positioning assembly, and a driving assembly for driving the tensile assembly to move is provided on the positioning assembly. The tensile testing machine for polypropylene film production can realize the pressing and positioning processing of the polypropylene film and realize the tensile test of the polypropylene film through the provided tensile assembly and positioning assembly, so as to ensure the accuracy and reliability of the test process, and realize the control and movement of the tensile assembly through the provided driving assembly, thereby achieving the purpose of tensile test of the polypropylene film, so as to ensure the accuracy and reliability of the test process;
[0004] However, the above-mentioned tensile testing machine for polypropylene film production still has the following defects when in use: when in use, the above-mentioned existing technology starts the driving motor to drive the rotating rod to rotate under the action of the worm and worm wheel, and at the same time drives the stretching component to move under the action of the gear and rack, thereby testing the polypropylene film. However, in actual use, the above operation can only stretch the film in the horizontal direction, which makes the test results one-sided, and then causes the test data to be inaccurate. Utility Model Content
[0005] The purpose of the present invention is to provide a toughness testing machine for PC film production, so as to solve the problem in the above background technology that the existing toughness testing machine for PC film production can only perform horizontal stretching when in use.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a toughness testing machine for PC film production, comprising a testing platform, a fixed platform, and a movable platform, wherein the fixed platform is welded to one side of the top of the testing platform, and the movable platform is provided on the other side of the top of the testing platform;
[0007] A stretching mechanism is provided inside the testing platform, support frames are welded to the tops of the fixed platform and the movable platform, a hydraulic cylinder is fixed to the top of the support frame, and a pressure plate is fixed to the bottom of the hydraulic cylinder, a slot is provided at the bottom of the pressure plate, and a fixed block is provided inside the slot, a limiting mechanism is provided inside the fixed block, a fixed plate is provided at the bottom of the pressure plate, and an anti-slip block is adhered to the bottom of the fixed plate, a guide groove is provided on one side of the top of the testing platform, and a guide block is slidably provided inside the guide groove, guide rods are welded on the front and back sides of the testing platform, and scale lines are provided on one side of the testing platform and the guide rods.
[0008] When using a toughness testing machine for PC film production using the present technical solution, a stretching mechanism is provided, which can not only stretch the PC film horizontally but also vertically under the action of a guide rod, thereby improving the accuracy of the detection.
[0009] Preferably, the stretching mechanism includes an adjusting motor, and the adjusting motor is arranged inside the testing platform, an adjusting rod is fixed on one side of the adjusting motor, an adjusting block is sleeved on the outside of the adjusting rod, a driving bevel gear is welded on one end of the adjusting rod, and a driven bevel gear is engaged with one side of the driving bevel gear, a driven shaft passes through the inside of the driven bevel gear, and the driven shaft extends to the outside of the testing platform and is sleeved with a movable block, support plates are welded on both sides of the movable block, and a stretching block is fixed on the top of the support plate.
[0010] Preferably, two support plates are provided, and the cross-section formed by the two support plates and the stretching block is U-shaped.
[0011] Preferably, the limiting mechanism includes a mounting groove, and the mounting groove is arranged inside the fixed block, a return spring is fixed inside the mounting groove, and a baffle is provided on one side of the return spring, and a limiting block is fixed on one side of the baffle.
[0012] Preferably, two groups of the return springs are provided, each group of the return springs is provided with two, and the return springs in the two groups are in a stretched state inside the installation groove.
[0013] Preferably, the cross section of the baffle is circular, and the outer edge of the baffle is slidably fitted with the inner wall of the mounting groove.
[0014] Preferably, a plurality of anti-sliding blocks are provided, cross-sections of the plurality of anti-sliding blocks are all semicircular, and the material of the plurality of anti-sliding blocks is all rubber.
[0015] Preferably, the guide block slides inside the guide groove, and the movable platform is slidably connected to the detection platform through the guide block and the guide groove.
[0016] Compared with the prior art, the beneficial effects of the present invention are: the toughness testing machine for PC film production can not only stretch in multiple directions, but also has an anti-slip function;
[0017] By starting the adjustment motor, the adjustment block is driven to move horizontally under the action of the adjustment rod, thereby driving the movable table to move horizontally synchronously, thereby facilitating the horizontal stretching of the PC film. On the other hand, the driven shaft is driven to rotate under the action of the active bevel gear and the driven bevel gear, thereby driving the movable block to move upward, and the stretching block is driven to move upward under the cooperation of the support plate and the movable table, thereby stretching the PC film in the vertical direction. The above operations facilitate multi-directional testing of the toughness of the PC film, thereby improving the accuracy of the test data.
[0018] By inserting the fixing block into the slot, the limit block is retracted into the installation slot during the insertion process until the fixing block and the slot are fitted with each other, and the limit block is pushed to move horizontally under the action of the return spring and the baffle, so that one side of the limit block passes through the pressure plate, thereby facilitating the fixing plate to be fixed to the bottom of the pressure plate. By providing an anti-sliding block, the PC film can be prevented from sliding during toughness testing, thereby achieving a fully fixed effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the top structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the main cross-sectional structure of the pressure plate of the present utility model;
[0024] Figure 5 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0025] Figure 6 It is a three-dimensional structural diagram of the limiting mechanism of the utility model.
[0026] Explanation of the reference numerals in the figure: 1. Testing platform; 2. Stretching mechanism; 201. Adjusting motor; 202. Adjusting rod; 203. Adjusting block; 204. Active bevel gear; 205. Driven shaft; 206. Driven bevel gear; 207. Stretching block; 208. Movable block; 209. Support plate; 3. Fixed platform; 4. Anti-slip block; 5. Fixed plate; 6. Pressing plate; 7. Guide rod; 8. Hydraulic cylinder; 9. Moving platform; 10. Support frame; 11. Guide groove; 12. Scale line; 13. Limiting mechanism; 1301. Limiting block; 1302. Mounting groove; 1303. Reset spring; 1304. Baffle; 14. Fixed block; 15. Slot; 16. Guide block. DETAILED DESCRIPTION
[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figures 1-6 The present invention provides an embodiment of a PC film production toughness testing machine, comprising a testing platform 1, a fixed platform 3, and a movable platform 9. The fixed platform 3 is welded to one side of the top of the testing platform 1, and the movable platform 9 is provided on the other side of the top of the testing platform 1. A stretching mechanism 2 is provided inside the testing platform 1.
[0029] The stretching mechanism 2 includes an adjusting motor 201, and the adjusting motor 201 is arranged inside the detection platform 1. An adjusting rod 202 is fixed to one side of the adjusting motor 201, and an adjusting block 203 is sleeved on the outside of the adjusting rod 202. A driving bevel gear 204 is welded to one end of the adjusting rod 202, and a driven bevel gear 206 is meshed on one side of the driving bevel gear 204. A driven shaft 205 passes through the inside of the driven bevel gear 206, and the driven shaft 205 extends to the outside of the detection platform 1 and is sleeved with a movable block 208. Support plates 209 are welded on both sides of the movable block 208, and a stretching block 207 is fixed to the top of the support plate 209;
[0030] There are two support plates 209, and the cross section formed by the two support plates 209 and the stretching block 207 is U-shaped;
[0031] Specifically, such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 5As shown, when in use, the adjusting motor 201 is started to drive the adjusting rod 202 to rotate. On the one hand, the movable table 9 is driven to move horizontally under the action of the adjusting block 203, thereby stretching the PC film in the horizontal direction. On the other hand, the movable block 208 is driven to move upward under the action of the driving bevel gear 204, the driven bevel gear 206 and the driven shaft 205, thereby driving the stretching block 207 to move upward synchronously under the action of the support plate 209, thereby stretching the PC film in the vertical direction. The above operation facilitates multi-directional stretching of the PC film, thereby improving the practicality of its detection.
[0032] The top of the fixed platform 3 and the movable platform 9 are both welded with a support frame 10, the top of the support frame 10 is fixed with a hydraulic cylinder 8, and the bottom of the hydraulic cylinder 8 is fixed with a pressure plate 6, the bottom of the pressure plate 6 is provided with a slot 15, and the inside of the slot 15 is provided with a fixing block 14, and the inside of the fixing block 14 is provided with a limiting mechanism 13;
[0033] The limiting mechanism 13 includes a mounting groove 1302 disposed inside the fixing block 14 . A return spring 1303 is fixed inside the mounting groove 1302 . A baffle 1304 is disposed on one side of the return spring 1303 . A limiting block 1301 is fixed on one side of the baffle 1304 .
[0034] There are two groups of return springs 1303, each group of return springs 1303 is provided with two, and both groups of return springs 1303 are in a stretched state inside the mounting groove 1302;
[0035] The cross section of the baffle 1304 is circular, and the outer edge of the baffle 1304 is slidably fitted with the inner wall of the mounting groove 1302;
[0036] Specifically, such as Figure 4 、 Figure 6 As shown, when in use, the reset spring 1303 is reset to drive the limit block 1301 to move horizontally, thereby facilitating the fixing plate 5 to be fixed to the bottom end of the pressing plate 6, thereby facilitating the subsequent inspection of the PC film to prevent the PC film from sliding;
[0037] The bottom ends of the pressure plates 6 are all provided with fixing plates 5, and the bottom ends of the fixing plates 5 are all adhered with anti-sliding blocks 4;
[0038] There are multiple anti-sliding blocks 4, each of which has a semicircular cross-section and is made of rubber.
[0039] Specifically, such as Figure 1 、 Figure 4 As shown, when in use, the anti-sliding block 4 can prevent the PC film from moving in position, thereby affecting the detected data;
[0040] A guide groove 11 is provided on one side of the top of the testing platform 1, and a guide block 16 is slidably provided inside the guide groove 11;
[0041] The guide block 16 slides inside the guide groove 11, and the movable platform 9 is slidably connected to the detection platform 1 through the guide block 16 and the guide groove 11;
[0042] Guide rods 7 are welded to both the front and rear sides of the test platform 1, and scale lines 12 are provided on one side of the test platform 1 and the guide rods 7;
[0043] Specifically, such as Figure 2 、 Figure 5 As shown, when in use, the guide block 16 slides inside the guide groove 11, so that the moving platform 9 can be limited and guided, thereby improving its stability during movement.
[0044] Working principle: When the present invention is in use, first, the fixing plate 5 is pushed so that the fixing block 14 is inserted into the interior of the slot 15. During the insertion process, the limiting block 1301 is pressed to push the baffle 1304 to move horizontally. While the baffle 1304 moves horizontally, the return spring 1303 is squeezed, so that the return spring 1303 is compressed by the squeezing force, and then the limiting block 1301 is retracted into the interior of the installation slot 1302, until the fixing block 14 and the slot 15 are fitted together, so that the force on the return spring 1303 is eliminated. When the baffle 1304 is lost, the baffle 1304 is pushed to move horizontally. When the baffle 1304 moves horizontally, the limit block 1301 is driven to move horizontally synchronously until the limit block 1301 passes through the pressure plate 6, thereby limiting and fixing the fixing plate 5. The above operation facilitates fixing the anti-sliding block 4 to the bottom end of the pressure plate 6, thereby facilitating the subsequent limiting and fixing of the PC film, and preventing the PC film from loosening during toughness testing. In addition, when the anti-sliding block 4 is damaged, it can be removed and replaced, thereby achieving a durable effect.
[0045] Then, when the PC film is produced and needs to be tested for toughness, one side of the PC film is passed through between the fixed platform 3 and an anti-sliding block 4, and a hydraulic cylinder 8 is activated to drive the pressing plate 6 to move downward, and then drive the fixed plate 5 to move downward until an anti-sliding block 4 contacts one side of the PC film, thereby fixing one side of the PC film, and then the PC film is fixed. The other side of the film passes between the moving table 9 and the other anti-sliding block 4, and another hydraulic cylinder 8 fixes the other anti-sliding block 4 to the PC film under the action of the pressure plate 6 and the fixed plate 5, thereby starting the adjustment motor 201 to drive the adjustment rod 202 to rotate, and the adjustment rod 202 drives the adjustment block 203 to move horizontally while rotating, thereby driving the moving table 9 to make synchronous horizontal movement, and then making the guide block 16 slide inside the guide groove 11. By providing the guide groove 11, on the one hand, the moving moving table 9 can be limited to avoid positional deviation during the movement, thereby affecting subsequent operations, and on the other hand, the moving moving table 9 can be guided to improve its stability during movement. While the moving table 9 moves horizontally, it drives the PC film The film is stretched in the horizontal direction, and the adjusting rod 202 rotates and drives the driving bevel gear 204 to rotate synchronously on the other hand. Since the driving bevel gear 204 and the driven bevel gear 206 are engaged with each other, the driving bevel gear 204 rotates and drives the driven bevel gear 206 to rotate synchronously. When the driven bevel gear 206 rotates, it drives the driven shaft 205 to rotate synchronously, thereby driving the movable block 208 to move upward, and then drives the support plate 209 to move upward synchronously. When the support plate 209 moves upward, it drives the stretching block 207 to move upward synchronously under the action of the guide rod 7. The above operation facilitates the vertical stretching of the PC film, thereby improving the accuracy of the data when the PC film is tested for toughness.
[0046] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0047] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.
[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A toughness testing machine for PC film production, comprising a testing platform (1), a fixed platform (3), and a movable platform (9), wherein the fixed platform (3) is welded to one side of the top of the testing platform (1), and the movable platform (9) is provided on the other side of the top of the testing platform (1); Its characteristics are: The testing platform (1) is provided with a stretching mechanism (2) inside, the top of the fixed platform (3) and the movable platform (9) are welded with a support frame (10), the top of the support frame (10) is fixed with a hydraulic cylinder (8), and the bottom of the hydraulic cylinder (8) is fixed with a pressure plate (6), the bottom of the pressure plate (6) is provided with a slot (15), and the inside of the slot (15) is provided with a fixed block (14), the inside of the fixed block (14) is provided with a limiting mechanism (13), the bottom of the pressure plate (6) is provided with a fixed plate (5), and the bottom of the fixed plate (5) is adhered with an anti-sliding block (4), a guide groove (11) is provided on one side of the top of the testing platform (1), and a guide block (16) is slidably provided inside the guide groove (11), the front and rear sides of the testing platform (1) are welded with guide rods (7), and one side of the testing platform (1) and the guide rod (7) are provided with scale lines (12).
2. A PC film production toughness testing machine according to claim 1, characterized in that: The stretching mechanism (2) comprises an adjusting motor (201), and the adjusting motor (201) is arranged inside the detection platform (1); an adjusting rod (202) is fixed to one side of the adjusting motor (201); an adjusting block (203) is sleeved on the outer side of the adjusting rod (202); a driving bevel gear (204) is welded to one end of the adjusting rod (202), and a driven bevel gear (206) is meshed on one side of the driving bevel gear (204); a driven shaft (205) passes through the interior of the driven bevel gear (206), and the driven shaft (205) extends to the outer side of the detection platform (1) and is sleeved on a movable block (208); support plates (209) are welded on both sides of the movable block (208), and a stretching block (207) is fixed to the top of the support plate (209).
3. A PC film production toughness testing machine according to claim 2, characterized in that: Two support plates (209) are provided, and the cross-section formed by the two support plates (209) and the stretching block (207) is U-shaped.
4. The PC film production toughness testing machine according to claim 1, characterized in that: The limiting mechanism (13) comprises a mounting groove (1302), and the mounting groove (1302) is arranged inside the fixed block (14), a return spring (1303) is fixed inside the mounting groove (1302), and a baffle (1304) is provided on one side of the return spring (1303), and the limiting block (1301) is fixed on one side of the baffle (1304).
5. A PC film production toughness testing machine according to claim 4, characterized in that: The return springs (1303) are provided in two groups, each group of the return springs (1303) is provided with two, and the two groups of the return springs (1303) are in a stretched state inside the installation groove (1302).
6. The PC film production toughness testing machine according to claim 4, characterized in that: The cross section of the baffle (1304) is circular, and the outer edge of the baffle (1304) is slidably fitted with the inner wall of the mounting groove (1302).
7. The PC film production toughness testing machine according to claim 1, characterized in that: A plurality of anti-sliding blocks (4) are provided, and the cross-sections of the plurality of anti-sliding blocks (4) are all semicircular, and the material of the plurality of anti-sliding blocks (4) is all rubber.
8. The PC film production toughness testing machine according to claim 1, characterized in that: The guide block (16) slides inside the guide groove (11), and the movable platform (9) is slidably connected to the detection platform (1) via the guide block (16) and the guide groove (11).
Citation Information
Patent Citations
Stretch resistance detection machine for polypropylene film production
CN221350996U