Galvanized sheet surface detection multi-camera collinear adjusting and locking device

Through the multi-camera collinearity adjustment and locking device for galvanized sheet surface inspection, the problems of multi-camera collinearity and unstable adjustment are solved, high-precision imaging effects are achieved, and the stability and heat dissipation performance of the camera are enhanced.

CN223377173UActive Publication Date: 2025-09-23河钢数字技术股份有限公司 +1
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Patent Information

Application Number
CN202422100540.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-09-23
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

In the existing technology, the collinearity problem of multiple cameras is difficult to achieve during galvanized sheet surface inspection, the image stitching is inconsistent, and the adjustment effects of each dimension are difficult to strictly separate and stably lock when adjusting the camera, and the position offset leads to unclear imaging.

Method used

A multi-camera collinear adjustment and locking device is used for galvanized sheet metal surface inspection, including a collinear frame, an adjustment mechanism, and a locking mechanism. Independent adjustment and stable locking of each dimension are achieved through fine-tuning the micrometer head and the rotating center shaft. Corrugated spring washers are used to eliminate the influence of gaps and increase the stability and heat dissipation efficiency of the camera.

Benefits of technology

High-precision collinear adjustment of multiple cameras is achieved to ensure clear imaging, avoid the influence of position offset, improve the adjustment accuracy and stability of the camera, and enhance the imaging effect.

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Abstract

The utility model belongs to the field of multi-camera collinear adjusting and locking devices, and particularly relates to a galvanized sheet surface detection multi-camera collinear adjusting and locking device which comprises a collinear frame. According to the utility model, the adjusting mechanism is arranged, the first fine-tuning micrometer head is held to rotate, and the first fine-tuning micrometer head drives the second adjusted part to rotate, so that the second adjusted part is rotated and adjusted, and the second adjusted part is rotated by holding the second fine-tuning micrometer head; the second fine adjustment micrometer head rotates to drive the second adjusted part to rotate, so that pitching adjustment is carried out on the second adjusted part, adjustment can be carried out on one dimension independently, and the problem that strict separation and stable locking of the adjustment effect of all dimensions are difficult to achieve while a camera is adjusted is solved. The problems that when one dimension is locked, the effect that the other dimension is not affected is difficult to achieve, if position deviation occurs, a camera is not in a pre-designed range, and imaging is not clear are solved.
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Description

Technical Field

[0001] The utility model relates to the field of multi-camera collinear adjustment and locking devices, in particular to a multi-camera collinear adjustment and locking device for galvanized plate surface inspection. Background Art

[0002] After the production of galvanized sheet is completed, the surface of the galvanized sheet needs to be tested to ensure the quality of the galvanized sheet.

[0003] However, for existing inspection solutions, most of them use multiple cameras to inspect the surface of galvanized sheets. If the camera is installed only by positioning holes, the colinearity problem of multiple cameras is difficult to achieve, which can easily lead to image stitching that is inconsistent with the actual situation. In addition, for camera adjustment, most existing solutions use multi-dimensional adjustment methods, but it is difficult to achieve strict separation and stable locking of the adjustment effects of each dimension during adjustment. It is difficult to lock one dimension without affecting another dimension. The camera angle is mostly a fixed value, and the requirements for on-site construction and installation are very strict. If position offset occurs, this will cause the camera to be out of the pre-designed range, resulting in unclear imaging. Utility Model Content

[0004] In order to make up for the shortcomings of the existing technology, if only relying on camera installation positioning holes and other methods, the collinearity problem of multiple cameras is difficult to achieve, which can easily lead to image stitching that is inconsistent with reality, and it is difficult to achieve strict separation and stable locking of the adjustment effects of each dimension while adjusting the camera. It is difficult to lock one dimension without affecting another dimension. If position offset occurs, this will cause the camera to be out of the pre-designed range, resulting in unclear imaging. The utility model proposes a multi-camera collinear adjustment and locking device for galvanized sheet surface inspection.

[0005] The technical solution adopted by the utility model to solve the technical problem is: a multi-camera collinear adjustment and locking device for galvanized sheet surface inspection, comprising a collinear frame, the collinear frame comprising a frame body, a single camera is installed in the inner cavity of the frame body, one side of the single camera is fixedly connected to a collinear rod, one side of the collinear rod is fixedly connected to the inner cavity of the frame body, a partition is fixedly connected to the surface of the collinear rod, the surface of the partition is fixedly connected to the inner cavity of the frame body, and an adjustment mechanism is installed in the inner cavity of the single camera;

[0006] The adjustment mechanism includes a fixed mounting seat, the back side of the fixed mounting seat is fixedly connected to the back side of the inner cavity of the single camera, a first adjusted part is installed on one side of the fixed mounting seat, a second adjusted part is installed in the inner cavity of the first adjusted part, a camera is installed on the top of the second adjusted part, a second fine-tuning micrometer head is installed on the top of the fixed mounting seat, one side of the second fine-tuning micrometer head is installed on the right side of the first adjusted part, a first fine-tuning micrometer head is installed on the top of the first adjusted part, and one side of the first fine-tuning micrometer head is installed on the front side of the second adjusted part.

[0007] Preferably, the inner cavity of the fixed mounting seat is movably connected to a first rotation center shaft, one side of the first rotation center shaft is fixedly connected to the surface of the first adjusted part, and the inner cavity of the first adjusted part is movably connected to a second rotation center shaft, one side of the second rotation center shaft is fixedly connected to the surface of the second adjusted part.

[0008] Preferably, the inner cavities of the fixed mounting seat and the first adjusted part are both equipped with locking mechanisms, and the locking mechanism includes a locking groove, which is opened in the inner cavities of the fixed mounting seat and the first adjusted part, and the inner cavity of the locking groove is equipped with a corrugated spring washer, and the corrugated spring washer and the inner cavity of the locking groove are both threadedly connected with a locking bolt, and the surface of the locking bolt is threadedly connected to the inner cavities of the first adjusted part and the second adjusted part respectively.

[0009] Preferably, a cooling fan is installed at the bottom of the inner cavity of the single camera, and the top of the cooling fan is in contact with the bottom of the second adjustable component.

[0010] The utility model is beneficial in that:

[0011] The utility model provides an adjustment mechanism. By holding the first fine-tuning micrometer and rotating it, the first fine-tuning micrometer drives the second adjusted part to rotate, thereby performing rotational adjustment on the second adjusted part. By holding the second fine-tuning micrometer and rotating it, the second adjusted part is driven to rotate by the rotation of the second fine-tuning micrometer, thereby performing pitch adjustment on the second adjusted part. It is possible to adjust one dimension separately, thereby solving the problem that it is difficult to achieve strict separation and stable locking of the adjustment effects of each dimension while adjusting the camera. It is difficult to lock one dimension without affecting another dimension. If a position offset occurs, this will cause the camera to be outside the pre-designed range, resulting in unclear imaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0013] Figure 1 It is a structural diagram of the utility model;

[0014] Figure 2 This is a cross-sectional view of a single-body camera of the present invention;

[0015] Figure 3 This is a schematic structural diagram of the regulated component of the utility model;

[0016] Figure 4 This is a schematic structural diagram of the first regulated member of the present invention;

[0017] Figure 5 This is a structural diagram of the fixed mounting seat of the utility model.

[0018] In the figure: 1. Collinear frame; 101. Frame; 102. Collinear rod; 103. Partition; 104. Single camera; 105. Cooling fan; 2. Adjustment mechanism; 201. Fixed mounting seat; 202. First adjusted part; 203. Second adjusted part; 204. Camera; 205. First fine-tuning micrometer; 206. Second fine-tuning micrometer; 207. First rotation center shaft; 208. Second rotation center shaft; 3. Locking mechanism; 301. Corrugated spring washer; 302. Locking groove; 303. Locking bolt. DETAILED DESCRIPTION

[0019] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] The following is combined with Figure 1-5 To further explain this application,

[0021] The present application discloses a multi-camera collinear adjustment and locking device for galvanized sheet surface inspection. Figure 1 、 Figure 2 and Figure 3, a multi-camera collinear adjustment and locking device for galvanized sheet surface inspection includes a collinear frame 1, the collinear frame 1 includes a frame body 101, a single camera 104 is installed in the inner cavity of the frame body 101, one side of the single camera 104 is fixedly connected to a collinear rod 102, one side of the collinear rod 102 is fixedly connected to the inner cavity of the frame body 101, a partition 103 is fixedly connected to the surface of the collinear rod 102, the surface of the partition 103 is fixedly connected to the inner cavity of the frame body 101, and an adjustment mechanism 2 is installed in the inner cavity of the single camera 104;

[0022] The adjustment mechanism 2 includes a fixed mounting seat 201, the back side of the fixed mounting seat 201 is fixedly connected to the back side of the inner cavity of the single camera 104, a first adjusted part 202 is installed on one side of the fixed mounting seat 201, a second adjusted part 203 is installed in the inner cavity of the first adjusted part 202, a camera 204 is installed on the top of the second adjusted part 203, a second fine-tuning micrometer head 206 is installed on the top of the fixed mounting seat 201, one side of the second fine-tuning micrometer head 206 is installed on the right side of the first adjusted part 202, a first fine-tuning micrometer head 205 is installed on the top of the first adjusted part 202, and one side of the first fine-tuning micrometer head 205 is installed on the front side of the second adjusted part 203.

[0023] Reference Figure 4 The inner cavity of the fixed mounting seat 201 is movably connected with a first rotation center shaft 207, one side of the first rotation center shaft 207 is fixedly connected to the surface of the first adjusted part 202, and the inner cavity of the first adjusted part 202 is movably connected with a second rotation center shaft 208, one side of the second rotation center shaft 208 is fixedly connected to the surface of the second adjusted part 203. Through the setting of the first rotation center shaft 207 and the second rotation center shaft 208, the positions of the first adjusted part 202 and the second adjusted part 203 are supported respectively, so that in the process of adjusting the first fine-tuning micrometer head 205 and the second fine-tuning micrometer head 206, the first adjusted part 202 and the second adjusted part 203 can be driven to rotate around the surfaces of the first rotation center shaft 207 and the second rotation center shaft 208 respectively.

[0024] Reference Figure 5The inner cavities of the fixed mounting seat 201 and the first adjusted member 202 are both equipped with a locking mechanism 3, and the locking mechanism 3 includes a locking groove 302, which is opened in the inner cavities of the fixed mounting seat 201 and the first adjusted member 202, and the inner cavity of the locking groove 302 is equipped with a corrugated spring washer 301, and the inner cavities of the corrugated spring washer 301 and the locking groove 302 are both threadedly connected with a locking bolt 303, and the surface of the locking bolt 303 is respectively connected to the inner cavities of the first adjusted member 202 and the second adjusted member 203. The cavity is threadedly connected, and through the setting of the locking groove 302, the corrugated spring washer 301 can fit into the interior of the fixed mounting seat 201 and the first adjustable part 202, so that through the setting of the corrugated spring washer 301, a pre-tightening force is applied between the shaft end plane and the reference plane to eliminate the influence of other dimensional changes caused by the gap between the first rotation center shaft 207 and the second rotation center shaft 208 and the inner cavity of the fixed mounting seat 201 and the first adjustable part 202, respectively, so as to make the camera 204 more stable.

[0025] Reference Figure 2 A cooling fan 105 is installed at the bottom of the inner cavity of the single camera 104, and the top of the cooling fan 105 is in contact with the bottom of the second adjustable component 203. The setting of the cooling fan 105 increases the heat dissipation efficiency of the camera 204 inside the single camera 104, preventing the camera 204 from overheating after long-term use, thereby causing the camera 204 to malfunction and reducing the service life of the camera 204.

[0026] Working principle: First, adjust the angle of a single camera 204 according to demand, by holding the first fine-tuning micrometer head 205 and rotating it, the rotation of the first fine-tuning micrometer head 205 drives the second adjusted part 203 to rotate, so that the second adjusted part 203 directly connected to the camera 204 is rotated with the second rotation center shaft 208 as the reference, and then hold the second fine-tuning micrometer head 206 and rotate it, the rotation of the second fine-tuning micrometer head 206 drives the second adjusted part 203 to rotate, The first adjustable member 202 indirectly connected to the camera 204 is adjusted in pitch with the first rotation center axis 207 as a reference, so that each dimension of the camera 204 can be adjusted independently. After the dimension of the camera 204 is adjusted, the corrugated spring washer 301 is placed inside the locking groove 302, and the locking bolt 303 is rotated by holding it, and the locking bolt 303 is inserted into the corrugated spring washer 301, the locking groove 302, and the first adjustable member 202 and the second adjustable member 203, so as to adjust the camera 204 in a certain direction. After the adjustment is completed, the angle of the camera 204 is reinforced, and a pre-tightening force is applied between the shaft end plane and the reference plane by setting the corrugated spring washer 301 to eliminate the influence of other dimensional changes caused by the gap between the first rotation center shaft 207 and the second rotation center shaft 208 and the fixed mounting seat 201 and the inner cavity of the first adjusted member 202, making the camera 204 more stable. Then, by fixing the back side of the fixed mounting seat 201 to the inner wall of the single camera 104, the camera 204 can be installed inside the single camera 104. At the same time, based on the adjusted camera 204 as a reference, the remaining cameras 204 are adjusted. The remaining cameras 204 are adjusted in pitch and angle by the first fine-tuning micrometer head 205 and the second fine-tuning micrometer head 206. In this way, the multiple cameras 204 are collinear with high precision. Then, the multiple single cameras 104 are respectively installed inside the frame 101. Finally, the position of each single camera 104 is positioned by the collinear rod 102.

[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. Multi-camera collinear adjustment and locking device for galvanized sheet surface inspection, characterized by: The collinear frame (1) includes a frame body (101), a single camera (104) is installed in the inner cavity of the frame body (101), a collinear rod (102) is fixedly connected to one side of the single camera (104), a side of the collinear rod (102) is fixedly connected to the inner cavity of the frame body (101), a partition (103) is fixedly connected to the surface of the collinear rod (102), a surface of the partition (103) is fixedly connected to the inner cavity of the frame body (101), and an adjustment mechanism (2) is installed in the inner cavity of the single camera (104); The adjustment mechanism (2) comprises a fixed mounting seat (201), the back side of the fixed mounting seat (201) is fixedly connected to the back side of the inner cavity of the single camera (104), a first adjustable member (202) is installed on one side of the fixed mounting seat (201), a second adjustable member (203) is installed in the inner cavity of the first adjustable member (202), a camera (204) is installed on the top of the second adjustable member (203), a second fine-tuning micrometer (206) is installed on the top of the fixed mounting seat (201), one side of the second fine-tuning micrometer (206) is installed on the right side of the first adjustable member (202), a first fine-tuning micrometer (205) is installed on the top of the first adjustable member (202), and one side of the first fine-tuning micrometer (205) is installed on the front side of the second adjustable member (203).

2. The multi-camera collinear adjustment and locking device for galvanized sheet surface inspection according to claim 1 is characterized in that: The inner cavity of the fixed mounting seat (201) is movably connected to a first rotation center shaft (207), one side of which is fixedly connected to the surface of the first adjustable member (202), and the inner cavity of the first adjustable member (202) is movably connected to a second rotation center shaft (208), one side of which is fixedly connected to the surface of the second adjustable member (203).

3. The multi-camera collinear adjustment and locking device for galvanized sheet surface inspection according to claim 1 is characterized in that: The inner cavities of the fixed mounting seat (201) and the first adjusted member (202) are both equipped with a locking mechanism (3), and the locking mechanism (3) comprises a locking groove (302), the locking groove (302) being opened in the inner cavities of the fixed mounting seat (201) and the first adjusted member (202), the inner cavity of the locking groove (302) being equipped with a corrugated spring washer (301), the inner cavities of the corrugated spring washer (301) and the locking groove (302) being both threadedly connected with a locking bolt (303), and the surface of the locking bolt (303) being threadedly connected to the inner cavities of the first adjusted member (202) and the second adjusted member (203), respectively.

4. The multi-camera collinear adjustment and locking device for galvanized sheet surface inspection according to claim 1 is characterized in that: A heat dissipation fan (105) is installed at the bottom of the inner cavity of the single camera (104), and the top of the heat dissipation fan (105) is in contact with the bottom of the second adjustable component (203).