Online ore pulp multi-element grade analysis system
The slurry is converted into a solid cake through the online slurry multi-element grade analysis system, and non-contact detection is adopted to solve the problem of low detection accuracy of existing graders and achieve high-precision and stable element detection.
Patent Information
- Application Number
- CN202422434451.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-09
AI Technical Summary
When detecting the elemental grade of ore pulp, the existing grade meter directly contacts the ore pulp, resulting in low detection accuracy. In addition, when a single channel is used to detect ore pulp from multiple process pipelines, incomplete window flushing affects the detection results.
An online slurry multi-element grade analysis system was designed, which includes a filtration component, a cake drying component, a cake crushing component, and a mineral powder pressing component. The slurry is converted into a solid cake through filtration, drying, crushing, and pressing. Non-contact detection is used to avoid contamination and wear of the detection window.
The detection accuracy and stability are improved, ensuring that the detection results are not affected by the slurry concentration, key components are not polluted and worn, and maintenance is convenient.
Smart Images

Figure CN223377232U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mineral processing, and in particular relates to an online ore pulp multi-element grade analysis system. Background Art
[0002] At present, grade is one of the most important process indicators in the production process of the mineral processing industry. It is necessary to timely understand the content of the grade of relevant elements in the slurry so that the production equipment parameters can be adjusted in time to guide production.
[0003] Conventional automatic graders on the market mainly detect the element grade in the ore slurry directly, and the window that contacts the ore slurry is easily worn; at the same time, when a single channel is used to detect the slurry in multiple process pipelines, the incomplete flushing of the window will cause certain interference to the test results. Utility Model Content
[0004] Based on the technical problems existing in the prior art, the utility model proposes an online slurry multi-element grade analysis system, which aims to solve the problem that the existing grader detects elements in direct contact with the slurry, resulting in low detection accuracy.
[0005] The utility model proposes an online slurry multi-element grade analysis system, which includes a filtering component, a cake drying component, a cake crushing component and a mineral powder pressing component; the filtering component is used to filter out liquid in the slurry to form a mineral-containing filter block; the cake drying component is used to dry the mineral-containing filter block to obtain a dried filter block; the cake crushing component is used to crush the dried filter block to obtain mineral powder; the mineral powder pressing component is used to press the mineral powder into a sample cake for detection, the cake crushing component includes a crushing shell, a crushing disk, a crushing drive mechanism and a feeding mechanism, the feeding mechanism is used to convey the dried filter block to the crushing disk, the crushing disk is rotatably arranged inside the crushing shell, and is used to crush the dried material block conveyed by the feeding mechanism, so that the dried material block is crushed to form mineral powder; the crushing drive mechanism is used to drive the crushing disk to rotate.
[0006] Furthermore, the filter assembly, the cake drying assembly, and the mineral powder pressing assembly are arranged sequentially from top to bottom in spatial height. Preferably, the filter assembly is disposed at the uppermost end and fixed to the first fixed base, with the liquid inlet of the filter assembly located at the top for inputting the slurry and allowing the slurry to flow downward to be filtered through the filter assembly, thereby removing the liquid in the slurry and achieving a stratified cake-like state with a high moisture content. The solid minerals in the slurry form a mineral-containing filter block, thereby obtaining a mineral-containing filter block.
[0007] Preferably, the mineral powder pressing assembly is disposed at the lowest end and can be fixed to the second fixed base. A height difference exists between the filter assembly and the mineral powder pressing assembly. The cake drying assembly and the cake crushing assembly are disposed between the filter assembly and the mineral powder pressing assembly, and both the cake drying assembly and the cake crushing assembly can be fixed to the mineral powder pressing assembly. The feed end of the cake drying assembly extends into the interior of the filter assembly to receive the mineral-containing filter blocks obtained by the filter assembly. The cake drying assembly then dries the mineral-containing filter blocks to reduce their moisture content, thereby forming dried filter blocks.
[0008] Furthermore, a cake crushing assembly is disposed below the cake drying assembly, and its feed port is connected to its discharge port. The cake crushing assembly crushes the dried filter cake to obtain mineral powder, achieving uniform cake crushing. A mineral powder pressing assembly is disposed below the cake crushing assembly.
[0009] Furthermore, the mineral powder pressing assembly is equipped with a sample ring, allowing mineral powder discharged from the cake crushing assembly's outlet to fall into the sample ring, where it is then compressed by the mineral powder pressing assembly. The crushing shell is located between the cake drying assembly and the mineral powder pressing assembly and is bolted to the top of the mineral powder pressing assembly. The crushing disc and feed mechanism are housed within the crushing shell, with the feed mechanism located on one side of the crushing disc and the other side connected to the power output of the crushing drive mechanism. The crushing drive mechanism drives the crushing disc to rotate, crushing the dried filter cake and producing mineral powder.
[0010] Compared with the existing technology, the online slurry multi-element grade analysis system provided by the utility model uses a sample preparation device to prepare the incoming slurry to convert the slurry into a solid cake to obtain a solid cake; the solid cake is transported to the pre-detection position on the side of the element detection device by a transport device, and the solid cake is detected by the element detection device. Non-contact detection can be used, eliminating the need for direct contact detection through the detection window. At the same time, the elements of the solid cake will not contaminate the detection window, avoiding contamination and wear of the detection window, and solving the problem of low detection accuracy caused by the existing grade meter detection of elements through direct contact with the slurry. At the same time, because the direct target sample for detection is a solid cake, and the preparation of the solid cake is not affected by concentration, the system's high accuracy and stability are indirectly guaranteed. The solid cake is not affected by slurry concentration, thereby improving the accuracy of the detection results. Therefore, the system can simultaneously detect multiple element grades with high detection accuracy, which is not affected by slurry concentration. The key components are not contaminated or worn, have a long service life, and are easy to maintain. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Various other advantages and benefits will become apparent to those skilled in the art upon reading the detailed description of the preferred embodiment below. The accompanying drawings are for illustration purposes only and are not to be considered as limiting the present invention. The same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:
[0012] Figure 1 A schematic diagram of the structure of an online slurry multi-element grade analysis system provided by an embodiment of the utility model;
[0013] Figure 2 A schematic diagram of the structure of an online slurry solid sample cake preparation device provided in an embodiment of the present utility model;
[0014] Figure 3 A front view of an online slurry solid sample cake preparation device provided by an embodiment of the utility model;
[0015] Figure 4 A right side view of the filter assembly provided by an embodiment of the present utility model;
[0016] Figure 5 for Figure 4 Cross-sectional view at AA in the middle;
[0017] Figure 6 A left side view of the filter assembly provided in an embodiment of the present utility model;
[0018] Figure 7 A top view of a filter assembly provided in an embodiment of the present utility model;
[0019] Figure 8 This is a front view of the cake drying assembly provided by an embodiment of the present utility model;
[0020] Figure 9 A cross-sectional view of a cake drying assembly provided in an embodiment of the present invention;
[0021] Figure 10 A front view of a cake crushing assembly provided in an embodiment of the present invention;
[0022] Figure 11 A top view of a cake crushing assembly provided in an embodiment of the present invention;
[0023] Figure 12 for Figure 11 Cross-sectional view at the middle BB;
[0024] Figure 13 A schematic structural diagram of a mineral powder pressing assembly provided in an embodiment of the present utility model;
[0025] Figure 14 A side view of a mineral powder pressing assembly provided in an embodiment of the present utility model;
[0026] Figure 15 A top view of a mineral powder pressing assembly provided in an embodiment of the present utility model;
[0027] Figure 16 for Figure 14 Cross-sectional view at CC;
[0028] Figure 17 A schematic structural diagram of a handling device provided in an embodiment of the present utility model;
[0029] Figure 18 A front view of the handling equipment provided by an embodiment of the present utility model;
[0030] Figure 19 A side view of the handling equipment provided by an embodiment of the present utility model;
[0031] Figure 20 A schematic structural diagram of a lifting assembly provided in an embodiment of the present utility model;
[0032] Figure 21 A front view of a lifting assembly provided in an embodiment of the present utility model;
[0033] Figure 22 A schematic structural diagram of a swing assembly provided in an embodiment of the present utility model;
[0034] Figure 23 A schematic diagram of the structure of an electromagnetic automatic double-door provided in an embodiment of the present utility model;
[0035] Figure 24 Another structural diagram of the electromagnetic automatic double-door provided by an embodiment of the utility model;
[0036] Figure 25 A schematic structural diagram of a slurry sampling device provided in an embodiment of the present utility model;
[0037] Figure 26 A cross-sectional view of a crushing assembly provided in an embodiment of the present utility model;
[0038] Figure 27 A front view of a crushing assembly provided in an embodiment of the present utility model;
[0039] Figure 28 A top view of a crushing assembly provided in an embodiment of the present utility model;
[0040] Figure 29 A front view of a pressing assembly provided in an embodiment of the present utility model;
[0041] Figure 30 A side view of a pressing assembly provided in an embodiment of the present invention;
[0042] Figure 31 Rear view of the pressing assembly provided by the embodiment of the utility model
[0043] Figure 32 A top view of a pressing assembly provided in an embodiment of the present utility model;
[0044] Figure 33 A side sectional view of a pressing assembly provided in an embodiment of the present invention.
[0045] Description of reference numerals:
[0046] 1- Sample preparation equipment, 11- Filter assembly, 111- Filter base, 1111- Filter trough, 112- Filter container, 1121- Liquid inlet pipe, 1122- Liquid level sensor, 1123- Pressure switch, 1124- Slurry inlet connector, 1125- Slurry inlet seat, 1126- Slurry inlet valve, 1127- Residual slurry valve, 113- Filter flap, 114- Removal mechanism, 115- Locking mechanism, 116- Flip drive mechanism, 117- Flip pin seat, 118- Connecting ear, 119- Filter drain trough, 12- Cake drying assembly, 121- Drying bracket, 1211 - bottom plate, 1212- side support plate, 1213- support bearing plate, 122- drying cylinder, 123- drying mechanism, 1231- coil sleeve, 1232- heating coil, 1233- coil support plate, 124- cake primary crushing mechanism, 1241- cake feeding chute, 1242- primary crushing body, 12421- primary crushing shaft, 12422- lever, 12423- primary crushing bearing seat, 1243- conveying part, 12431- feeding conveying shaft, 12432- spiral conveying blade, 1244- feeding grid wheel, 1245- transmission part, 125- cylinder drive mechanism, 1 251-power motor, 1252-power wheel, 1253-drive belt, 1254-motor support, 13-cake crushing assembly, 131-crushing shell, 1311-shell body, 1312-crushing inlet channel, 1313-crushing outlet channel, 1314-wheel cover, 1315-side cover, 132-crushing disc, 133-crushing drive mechanism, 1331-crushing motor, 1332-belt transmission, 13321-drive pulley, 13322-driven pulley, 13323-crushing belt, 1333-motor mounting plate, 134-crushing seat, 14-mineral powder pressing Components, 141-pressing support seat, 1411-top plate, 1412-side plate, 1413-back plate, 1414-bottom plate, 1415-support seat, 1416-front sealing plate, 1417-middle ring positioning plate, 142-clamping drive mechanism, 143-pressing drive mechanism, 144-sample ring fixture, 145-pressing head, 146-residual powder scraping mechanism, 1461-scraper pusher, 1462-scraper, 1463-push plate, 1464-guide shaft, 15-first fixed base, 16-second fixed base, 17-sample ring, 18-liquid collecting tank, 19-drain pipe;
[0047] 2- handling equipment, 21- linear motion assembly, 211- guide rail, 212- slide plate, 213- linear drive mechanism, 214- linear transmission mechanism, 2141- rack, 2142- X-axis gear, 215- first slider, 22- rotating assembly, 221- rotating disk, 222- rotating motor, 223- driven rotating pulley, 224- driving rotating pulley, 225- synchronous belt, 226- rotating motor seat, 227- shaft seat, 228- rotating shaft, 23- lifting assembly, 231- support seat, 232- guide member, 233- lifting rod seat, 234- driving cylinder, 235- sheath, 236- ear seat, 237- guide key, 24- clamp, 25- hub, 26- wire trough pillar, 27- follower wire trough;
[0048] 3-element detection equipment, 31-horizontal plane moving assembly, 311-X-axis module, 312-Y-axis module, 32-detection assembly, 33-carrying plate, 34-moving plate, 35-swinging assembly, 351-collar, 352-swinging plate, 353-swinging drive mechanism, 36-standard sample chamber;
[0049] 4- bottom frame, 41- large pallet, 42- small pallet;
[0050] 5-electromagnetic automatic bi-directional door, 51-door frame assembly, 511-upper door frame, 512-lower door frame, 513-left door frame, 514-right door frame, 515-side hanging plate, 516-tensioning wheel plate, 517-fixed wheel plate, 52-bi-directional door body, 53-door drive assembly, 54-reset part, 55-synchronous transmission part, 551-first door pulley, 552-second door pulley door, 553-door pulley, 56-guide structure, 561-second slider, 562-guide rod.
[0051] 1340, feeding mechanism, 1341-screw conveying motor, 1342-conveying motor bearing, 1343-screw bearing seat, 1344-screw motor protective cover, 1345-conveying shaft, 1346-screw blade, 1321-crushing knife, 1334-crushing motor bearing, 1335-coupling cover, 1336-crushing motor seat, 1337-coupling, 147-residual material removal part, 1436-pressure wheel, 1437-input wheel, 149-residual powder channel. DETAILED DESCRIPTION
[0052] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art. It should be noted that, unless there is a conflict, the embodiments of the present invention and the features described in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0053] See also Figure 1 , which is the preferred structure of the online slurry multi-element grade analysis system provided by the embodiment of the utility model. As shown in the figure, the system includes: sample preparation equipment 1, handling equipment 2 and element detection equipment 3;
[0054] The sample preparation equipment 1 is used to perform solid sample preparation on the inflowing ore pulp to convert the slurry into a solid cake to obtain a solid cake; the transportation equipment 2 is used to transport the solid cake to the pre-detection position; the element detection equipment 3 is used to perform element detection on the solid cake located at the pre-detection position to obtain the element grade in the solid cake, and then obtain the element grade in the ore pulp.
[0055] Specifically, the element detection device 3 and the sample preparation device 1 are installed side by side on the chassis 4. When the plane of the integrated machine is controlled facing the element detection device 3, the element detection device 3 is on the left, and the sample preparation device 1 is on the right side of the element detection device 3 and is in contact with the element detection device 3. That is to say, the sample preparation device 1 and the element detection device 3 are arranged side by side on both sides of the chassis 4 (such as Figure 1 The pre-detection position is located on the side where the element detection device 3 is located (as shown in the left and right sides along the X direction). Figure 1 The transport device 2 can be set on the base frame 4 to transport the solid cake, so as to transport the solid cake prepared by the sample preparation device 1 to the pre-detection position on the side where the element detection device 3 is located, so that the solid cake can be tested for elements by the element detection device 3. In this embodiment, the element detection device 3 can use X-ray fluorescence to perform non-contact element detection on the solid cake. Figure 1 As shown, in this embodiment, there are two sample preparation devices 1. Of course, the number of sample preparation devices 1 may also be one, three, or other numbers. This embodiment does not limit the number of sample preparation devices 1. In this embodiment, an electromagnetic automatic double-leaf door 5 may be provided between the element detection device 3 and the sample preparation device 1. The electromagnetic automatic double-leaf door 5 is configured to open when the transport device 2 is transporting the solid cake, allowing the transport device 2 to transport the solid cake from the electromagnetic automatic double-leaf door 5 to the detection station, and to close and seal the element detection device 3 to prevent radiation from the element detection device 3.
[0056] See also Figure 2 and Figure 3 , which shows the preferred structure of the sample preparation device provided by the embodiment of the utility model. As shown in the figure, the sample preparation device 1 includes a filtering component 11, a cake drying component 12, a cake crushing component 13 and a mineral powder pressing component 14;
[0057] The filtering component 11 is used to filter the inflowing ore pulp so that the solid minerals in the ore pulp form a mineral cake; the cake drying component 12 is used to dry the mineral cake obtained by filtering the filtering component to obtain dried cake blocks; the cake block crushing component 13 is used to crush the dried cake blocks obtained by drying the cake drying component to obtain mineral powder; the mineral powder pressing component 14 is used to press the mineral powder crushed by the cake block crushing component to press the mineral powder into a solid cake.
[0058] Specifically, the filter assembly 11, the cake drying assembly 12 and the mineral powder pressing assembly 14 are arranged from top to bottom (relative to the Figure 2 The filter assembly 11 is disposed at the uppermost end and can be fixed to the first fixed base 15. The liquid inlet of the filter assembly 11 is located at the top to input the slurry and allow the slurry to flow downward to be filtered through the filter assembly 11. The liquid in the slurry is filtered out, and the slurry is initially in a high moisture and layered cake state. The solid minerals in the slurry form a ore-containing cake, thereby obtaining a ore-containing cake. The mineral powder pressing component 14 is arranged at the lowest end and can be fixed on the second fixed machine base 16. The filter component 11 and the mineral powder pressing component 14 have a height difference. The cake drying component 12 and the cake crushing component 13 are arranged between the filter component 11 and the mineral powder pressing component 14. The cake drying component 12 and the cake crushing component 13 can be fixed on the mineral powder pressing component 14, and the feeding end of the cake drying component 12 can extend into the interior of the filter component 11 to receive the mineral cake obtained by the filter component 11, and the mineral cake is dried by the cake drying component 12 to reduce the water content so that the mineral cake forms a dried cake block. The cake crushing component 13 is arranged on one side of the cake drying component 12 (such as Figure 2The left side shown in the figure) is connected to the feeding end of the cake crushing assembly 13 and the discharging end of the cake drying assembly 12, so that the dried cake is crushed by the cake crushing assembly 13 to obtain mineral powder, thereby achieving a uniform crushing state of the cake. The mineral powder pressing assembly 14 is arranged below the cake crushing assembly 13, and the mineral powder pressing assembly 14 may be provided with a sample ring 17, so that the mineral powder discharged from the discharging end of the cake crushing assembly 13 falls into the sample ring 17, and the mineral powder pressing assembly 14 presses the mineral powder in the sample ring 17 to obtain a solid cake, and then the element grade of the solid cake is detected. The element grade detection of the solid cake can be carried out by using existing conventional detection sensors, and the solid cake is indirectly detected by non-contact to obtain the element grade of the slurry. The first fixed machine base 15 and the second fixed machine base 16 play a supporting role. The two can be an integrated structure or two independent fixed machine bases. There is no limitation on this in this embodiment.
[0059] In this embodiment, a liquid collecting tank 18 is further provided below the filter assembly 11 to allow the liquid filtered out of the filter assembly 11 to be discharged into the liquid collecting tank 18. The liquid collecting tank 18 may also be connected to a drain pipe 19 for discharging the liquid or other materials in the liquid collecting tank 18 into the slurry pool.
[0060] See also Figures 4 to 7 , which shows the preferred structure of the filter assembly provided by the embodiment of the utility model. As shown in the figure, the filter assembly 11 includes: a filter base 111, a filter container 112, an air compressor (not shown in the figure), a filter flap 113, a removal mechanism 114 and a locking mechanism 115;
[0061] The filter base 111 plays a supporting role; the bottom end of the filter container 112 is opened, and the filter container 112 is arranged on the filter base 111. The filter container 112 is provided with a liquid inlet pipe 1121 for injecting slurry into the filter container 112; the air compressor is connected to the filter container 112 for pressurizing the filter container 112 so that the slurry in the filter container 112 can be filtered under the action of positive pressure; the filter flap 113 is movably arranged on the filter base 111, and the filter flap 113 has a blocked state and an open state. In the blocked state, the filter flap 113 blocks the open end of the filter container 112, and a closed and sealed chamber is formed in the filter container 112, so that the liquid in the slurry flows out from the hole position of the filter flap 113 to the outside of the filter container 112 under the action of positive pressure, and the solid minerals in the slurry remain on the filter flap 113 to form a mineral cake; the removal mechanism 114 is arranged on one side of the filter flap 113 (such as Figure 7 The filter flap 113 is in the open state, and is used to apply force to the cake on the filter flap 113 so that the cake is blown off the filter flap 113 and falls into the cake drying assembly 12.
[0062] Specifically, the filter base 111 supports the filter container 112, the filter flap 113, the ejection mechanism 114, and the locking mechanism 115. A flap opening is provided on the top plate of the filter base 111. The filter container 112 is positioned above the filter base 111, and the open end of the filter container 112 extends from the flap opening into the interior of the filter base 111. The top of the filter container 112 serves as a feed port, connected to a liquid inlet pipe 1121 for injecting slurry into the filter container 112. The filter container 112 can also be connected to an air compressor to pressurize the interior of the filter container 112. Specifically, the air pressure from the air compressor is pumped into the filter container 112, draining the water in the filter container 112 into the sump 18 through positive pressure, and then out into the slurry pool through the drain pipe 19. The filter flap 113 is movably arranged on the filter base 111. Preferably, the filter flap 113 is rotatably arranged at the open end of the filter container 112 to rotate to the position as shown in FIG. Figure 5 In the blocked state shown, the filter flap 113 blocks the open end of the filter container 112. The filter flap 113 is provided with a filter hole, so that the liquid in the slurry can flow out from the filter hole and prevent the solid minerals in the slurry from flowing out, so that the liquid in the slurry flows out from the hole position of the filter flap 113 to the outside of the filter container 112 under the action of positive pressure, and the solid minerals in the slurry remain on the filter flap 113 to form a mineral cake. There may be two removal mechanisms 114, which are respectively provided on both sides of the filter flap 113. In this embodiment, there may be two removal mechanisms 114, which are respectively provided on both sides of the filter flap 113. The cake air knife may be tilted and arranged in parallel with the filter flap 113 in the open state, so that when the filter flap 113 is rotated to the open state, the mineral cake is blown off, that is, when the filter flap 113 is in the open state, the cake on the filter flap 113 is sprayed, that is, a blowing force is applied to the cake so that the cake is blown off from the filter flap 113 and falls into the cake drying assembly 12. Of course, in other embodiments, the removal mechanism 114 may also be other removal mechanisms, such as a scraping mechanism, which is used to apply a scraping force to the cake so that the cake can fall.
[0063] In this embodiment, in order to prevent the filter flap 113 from rotating and opening during the filtration process, preferably, a locking mechanism 115 is further provided on the filter base 111 for locking the filter flap 113 on the filter base 111 when the filter flap 113 is in the blocked state, so as to ensure the stability of the filter flap 113 in blocking and filtering. Specifically, there can be two locking mechanisms 115, one on each side of the filter flap 113 (relative to the other side). Figure 4The locking mechanism 115 can be a self-locking pneumatic clamp to clamp the filter flap 113 in the blocked state, thereby achieving pressure locking and release of the filter flap 113. The locking mechanism 115 can also be other locking structures, which are not limited in this embodiment.
[0064] Continue to see Figures 4 to 7 The filter flap 113 may also be connected to a flap drive mechanism 116 for driving the filter flap 113 to rotate so that the filter flap can switch between different states. Specifically, the filter base 111 may be provided with a flap pin seat 117, and the fixing seat of the flap drive mechanism 116 may also be mounted on the filter base 111. Both the flap pin seat 117 and the fixing seat of the flap drive mechanism 116 may be fixed to the filter base 111 via bolts or other connecting members. The power output end of the flap driving mechanism 116 can be passed through the top plate of the filter base 111 and extend to the interior of the filter base 111. In addition, a connecting ear 18 is provided on the power output end of the flap driving mechanism 116, and a connecting ear 18 located inside the filter base 111 can also be provided on the flap pin seat 117. In addition, the connecting ear on the flap pin seat 117 is located between the opening end of the filter container 112 and the connecting ear on the flap driving mechanism 116. The filter flap 113 is rotatably connected to the connecting ear on the flap pin seat 117 and the connecting ear on the flap driving mechanism 116 through a pin shaft, and is used to drive the filter flap 113 to rotate around the connecting ear on the flap pin seat 117 under the driving action of the power output end of the flap driving mechanism 116 to realize state switching. The flap drive mechanism 116 can be a flap cylinder structure, and its power output end is arranged downward, which is used to push the left end of the filter flap 113 to move up and down, so that the filter flap 113 can rotate around the connecting ear on the flap pin seat 117. That is to say, when filtering work is required, the flap cylinder structure, that is, the power output end of the flap drive mechanism 116, is extended, and the filter flap 113 is closed into place, that is, rotated to a blocked state; after the filtering is completed, the flap cylinder structure, that is, the power output end of the flap drive mechanism 116 is retracted, and the filter flap 113 is opened into place, that is, rotated to an open state.
[0065] Continue to see Figure 5A filter drain trough 119 is provided below the filter flap 113 to collect liquid flowing from the filter flap 113. Specifically, the filter drain trough 119 is installed below the filter flap 113 and can swing with the swing of the filter flap 113. In this embodiment, the filter drain trough 119 can be connected to an inclined drainage pipe, whose outlet can be located in the sump 18. This allows the water in the filter container 112 to be discharged into the sump 18 through the filter drain trough 119 and the drainage pipe under positive pressure, and then discharged into the slurry tank.
[0066] Continue to see Figure 5 and Figure 6 A filter trough 111 is also provided on the filter base 111 below the filter flap 113, allowing the cake to fall into the trough 111 and, under the guidance of the trough 111, fall into the cake drying assembly 12. Specifically, the filter trough 111 is disposed within the filter base 111. The mineral cake can fall along the top wall of the filter flap 113 under the action of spraying or scraping, and then fall downward into the filter trough 111 under the restraining action of the side panels of the filter base 111. The discharge port of the filter trough 111 can be arranged downward, allowing the mineral cake to fall into the cake drying assembly 12 under the action of gravity.
[0067] In this embodiment, the filter container 112 is further provided with a liquid level sensor 1122. The liquid level sensor 1122 may be an electronic liquid level gauge for detecting the slurry level within the filter container 112. When the slurry level within the filter container 112 reaches a preset level, the slurry input to the filter container 112 is terminated, thereby controlling the slurry input to the filter container 112 prior to filtration. The filter container 112 may also be provided with a pressure switch 1123 for detecting the pressure within the filter container 112. When the pressure within the filter container 112 reaches a preset pressure, i.e., when it exceeds the preset pressure, the switch opens to connect the filter container 112 to the external atmosphere, thereby controlling the filtration effect within the filter container 112 to avoid under-filtration or over-filtration of the cake.
[0068] Continue to see Figure 4 and Figure 6The liquid inlet pipe 1121 is connected to a slurry inlet connector 1124, which has three communication channels: a gas channel, a liquid level measurement channel, and a liquid inlet channel. Each communication channel is connected to the liquid inlet pipe 1121 and the filter container 112. A liquid level sensor 1122 is installed on the slurry inlet connector 1124. The liquid level sensor 1122 is installed in the liquid level measurement channel and the liquid inlet pipe 1121 to detect the slurry level in the filter container 112. A pressure switch 1123 is installed on the side wall of the slurry inlet connector 1124 and is connected to the gas channel. The pressure switch 1123 is used to measure the pressure in the gas channel, the liquid inlet pipe 1121, and the filter container 112, and to control the flow between the atmosphere and the gas channel. An air inlet hole 11241 is also provided on the side wall of the slurry inlet connector 1124, which is connected to the gas channel. The air inlet hole 11241 can be provided with an air inlet joint for connecting an air compressor to provide air pressure, i.e., pressurization, to the filter container 112. A slurry inlet seat 1125 is also connected to the liquid inlet channel of the slurry inlet connector 1124. The slurry inlet seat 1125 is provided with two outlets, one of which is connected to the liquid inlet channel of the slurry inlet connector 1124 via a slurry inlet valve 1126, which is used to control the connection between the slurry inlet seat 1125 and the liquid inlet channel of the slurry inlet connector 1124. The other outlet can be connected to the liquid collection tank 18, and a residual slurry valve 1127 is provided between the two to control the connection between the other outlet and the liquid collection tank 18. In this embodiment, the slurry inlet valve 1126 and the residual slurry valve 1127 can be connected to the slurry inlet seat 1125 through a threaded joint, and the slurry inlet valve 1126 is connected to the slurry inlet connector 1124. The hose is connected to the residual slurry valve 1127 through the joint and then inserted into the liquid collection tank 18; the slurry inlet connector 1124 and the filter container 112 can be connected by a snap-fit connection. Of course, the air passage can also be connected to the atmosphere by connecting a solenoid valve at the air inlet hole to control whether to allow the air inlet to enter or pressurize.
[0069] The working principle of the filter assembly is as follows: when work is required, the flap cylinder, i.e., the flap drive mechanism 116, extends to close the filter flap 113 in place, i.e., the filter flap 113 rotates in place, and the self-locking pneumatic clamp, i.e., the locking mechanism 115, extends to lock the filter flap 113; the residual slurry valve 1127 is closed, the slurry inlet valve 1126 is opened, and the pressure switch 1123 is opened to the atmosphere, or the solenoid valve at the air inlet is opened to the atmosphere; the slurry enters the filter container 112 through the slurry inlet seat 1125, the slurry inlet valve 1126, and the slurry inlet connector 1124. When the liquid level gauge detected by the liquid level sensor 1122 reaches the preset liquid level, the slurry inlet valve 1126 is closed, the residual slurry valve 125 is opened, and the slurry valve 125 is opened. The residual slurry flows out to the liquid collecting tank 18 through the residual slurry valve 125 and is discharged to the slurry pool; at the same time, the solenoid valve at the air inlet is actuated to pump the air pressure of the air compressor into the filter container 112, and the water in the filter container 112 is discharged into the liquid collecting tank through the filter drain trough 119 by positive pressure and discharged to the slurry pool; when the pressure in the filter container 112 begins to reach the preset pressure, the solenoid valve at the air inlet is actuated to connect the filter container 112 with the atmosphere, and at the same time, the self-locking pneumatic clamp and the flap cylinder are retracted in turn, and after the filter flap 113 is opened and in place, the filter flap 113 is rotated to the open state, and the cake air knives on both sides are opened to spray the cake to remove the entire cake and drop it into the filter trough 111.
[0070] See also Figures 8 and 9 , which shows the preferred structure of the cake drying assembly provided by the embodiment of the present utility model. As shown in the figure, the cake drying assembly 12 includes: a drying bracket 121, a drying drum 122, a drying mechanism 123 and a cake primary crushing mechanism 124; the drying drum 122 is rotatably arranged on the drying bracket 121, and the drying mechanism 123 is sleeved on the outer periphery of the drying drum 122, which is used to heat and dry the minerals in the drying drum 122 to obtain dried cake blocks. In order to improve the drying effect of the cake, preferably, a cake primary crushing mechanism 124 is provided at the inlet of the drying drum 122, which is used to perform primary crushing on the cake before the cake enters the inlet of the drying drum 122, and to feed the cake blocks obtained by the primary crushing into the drying drum 122 from the inlet of the drying drum 122.
[0071] Specifically, the drying bracket 121 plays a supporting role and can support the drying drum 122 and the drying mechanism 123. The drying drum 122 can be arranged on the drying bracket 121 at an angle, and the height of the inlet of the drying drum 122 is higher than the height of the outlet, that is, Figure 8The right end is shown to be higher than the left end so that the material in the drying drum 122 can move toward the discharge port under the action of gravity, and the material is dried by the drying drum 122 during the movement. The inlet and discharge port of the drying drum 122 can be rotatably supported on the drying bracket 121. To achieve the rotational drive of the drying drum 122, preferably, the drying drum 122 can be connected to a drum drive mechanism 125 for driving the drying drum 122 to rotate so that the material in the drying drum 122 rotates within the drying drum 122, so that the material is evenly dried, improving the drying efficiency, and also realizing the transportation of the material so that the material is output to the discharge port. In this embodiment, the discharge port of the drying drum 122 can be provided with a discharge blade (not shown in the figure) for controlling whether the dried cake is discharged. When the discharge blade rotates in a first predetermined direction, the dried cake can be discharged from the discharge port to the outside of the drying drum 122 to fall into the cake crushing assembly 13. When the discharge blade rotates in a second predetermined direction, the discharge of the dried cake is prevented. The first preset direction and the second preset direction are opposite directions, which are clockwise and counterclockwise respectively. For example, the discharge port of the drying cylinder 122 has two discharge blades distributed along the axial direction, or other numbers. When the discharge port of the drying cylinder 122 rotates axially, no drying cakes are discharged when it rotates clockwise, and the drying cakes are discharged when it rotates counterclockwise, thereby controlling the drying time of the material in the drying cylinder 122, thereby controlling the temperature and drying time, and achieving the drying requirements under the influence of different mineral types and different mineral particle sizes.
[0072] In this embodiment, the drying mechanism 123 is sleeved around the outer circumference of the drying drum 122 and can be fixed to the drying bracket 121 to heat the drying drum 122 to achieve heating and drying of the material in the drying drum 122. The cake primary crushing mechanism 124 is provided at the inlet of the drying drum 122 and can partially extend into the filter trough 111 to crush the cake falling from the filter trough 111. The crushed cake blocks can be fed into the drying drum 122 from the inlet of the drying drum 122 to be dried by the drying mechanism 123.
[0073] continue Figures 8 and 9The drying bracket 121 includes: a bottom plate 1211, two side support plates 1212 and two support bearing plates 1213; the two side support plates 1212 are spaced apart, the bottom plate 1211 is tilted between the two side support plates 1212, and the two side edges of the bottom plate 1211 are respectively connected to the two side support plates 1212 to form a fixed support frame. Specifically, the bottom plate 1211 is tilted, and the two side support plates 1212 are respectively vertically arranged on both sides of the bottom plate 1211 to vertically support the bottom plate 1211. The bottom ends of the two side support plates 1212 can be extended with a connecting plate arranged at an angle to the side support plates 1212 for installation on the mineral powder pressing assembly 14. The top ends of the two side support plates 1212 can be fixed to the bottom plate 1211 by welding or other means. The two support bearing plates 1213 are respectively arranged on the other two sides of the bottom plate 1211 (such as Figure 8 The left and right sides shown in the figure are used to rotatably support the inlet and outlet of the drying drum 122, respectively. Of course, the support bearing plates 1213 can also be other numbers, such as one or three, and this is not limited in this embodiment. In this embodiment, the bottom end of the support bearing plate 1213 can be fixed to the base plate 1211 by welding or other fixing methods. A bearing can be provided between the support bearing plate 1213 and the inlet or outlet of the drying drum 122, so that the drying drum 122 can be rotatably passed through the support bearing plate 1213, and the rotation of the drying drum 122 can be realized.
[0074] continue Figures 8 and 9 The drying mechanism 123 includes: a coil sleeve 1231 and a heating coil 1232; the coil sleeve 1231 is sleeved on the outer periphery of the drying cylinder 122, and a heating coil 1232 is provided on the coil sleeve 1231 for heating the coil sleeve 1231 so that the coil sleeve 1231 heats and dries the material in the drying cylinder 122.
[0075] Specifically, the coil sleeve 1231 is fixedly supported above the drying bracket 121. In this embodiment, the coil sleeve 1231 can be fixed to the drying bracket 121 via a coil support plate 1233. The top of the coil support plate 1233 can be mounted on the outer periphery of the coil sleeve 1231 to support the coil sleeve 1231, and the bottom end can be fixed to the base plate 1211 via bolts or other methods.
[0076] continue Figures 8 and 9The cake primary crushing mechanism 124 includes: a cake feeding trough 1241, a primary crushing body 1242, a conveying member 1243 and a feeding dividing wheel 1244; the cake feeding trough 1241 is arranged at the feeding port of the drying cylinder 122; the primary crushing body 1242 is arranged at the feeding port of the cake feeding trough 1241, and the power input end of the primary crushing body 1242 is connected to the drying cylinder 122 through a transmission member 1245, which is used to drive the primary crushing body 1242 to rotate when the drying cylinder 122 rotates, so as to The cake obtained by the filter component 11 is subjected to primary crushing; the conveying member 1243 is arranged in the cake feeding trough 1241 and is located below the primary crushing body 1242, and the conveying member 1243 is also connected to the drying cylinder 122, and is used to rotate synchronously with the drying cylinder 122 to transport the material blocks that fall after the primary crushing body 1242 is primary crushed from the feeding port of the drying cylinder 122 to the drying cylinder 122; the feeding dividing wheel 1244 is arranged at the feeding port of the drying cylinder 122, and is used to divide the feeding port of the drying cylinder 122.
[0077] Specifically, the cake feed chute 1241 is used to collect the crushed residue from the primary crushing body 1242, preventing it from falling and affecting the operation of other components. The primary crushing body 1242 is rotatably disposed above the inlet of the cake feed chute 1241. The primary crushing body 1242 can extend into the filter chute 111 to crush the cake in the filter chute 111. The cake feed chute 1241 is located directly below the outlet of the filter chute 111. The crushed cake pieces fall downward from the outlet of the filter chute 111 into the cake feed chute 1241. In this embodiment, the power input end of the primary crushing body 1242 is connected to the drying drum 122, so that when the drying drum 122 rotates, the transmission member 1245 drives the primary crushing body 1242 to rotate, thereby achieving primary crushing of the material cake. Preferably, the power input end of the primary crushing body 1242 and the drying drum 122 are connected via the transmission member 1245. The conveying member 1243 is disposed in the material cake inlet chute 1241 and is located directly below the primary crushing body 1242. The conveying member 1243 is also connected to the drying drum 122 and rotates synchronously with the drying drum 122 to convey the material cakes that fall after primary crushing by the primary crushing body 1242 to the inlet of the drying drum 122. Of course, the conveying member 1243 can also be rotatably disposed in the material cake inlet chute 1241 in other ways to achieve material cake conveying in other ways. In order to further improve the effect of conveying the material blocks to the drying drum 122 for drying, preferably, the feeding port of the drying drum 122 is provided with a feeding dividing wheel 1244, which can be fixed at the feeding port of the drying drum 122 to divide the feeding port of the drying drum 122 into multiple feeding grids, so that the material blocks can enter the interior of the drying drum 122 from the feeding grids. When the material blocks are large, the material blocks can be further squeezed and crushed.
[0078] continue Figures 8 and 9 The primary crushing body 1242 includes a primary crushing shaft 12421 and a lever 12422 mounted on the primary crushing shaft 12421. Specifically, the primary crushing shaft 12421 can be connected to the power output end of the transmission member 1245 and rotated by the transmission member 1245, thereby driving the lever 12422 to rotate about the axis of the primary crushing shaft 12421 above the cake inlet chute 1241, thereby performing primary crushing on the cake. In this embodiment, the drying drum 122 is provided with a primary crushing bearing seat 12423 for rotatably supporting the primary crushing shaft 12421. Specifically, the primary crushing shaft 12421 is rotatably mounted on the primary crushing bearing seat 12423, with a bearing further disposed therebetween. Multiple levers 12422 are provided, scattered along the circumference of the primary crushing shaft 12421.
[0079] continue Figure 9 The conveying member 1243 can be a spiral conveying member, including a feed conveying shaft 12431 and a spiral conveying blade 12432 provided on the feed conveying shaft 12431. Specifically, the feed conveying shaft 12431 can be coaxially arranged with the feed dividing wheel 1244, and the left end of the feed conveying shaft 12431 can be fixedly connected to the feed dividing wheel 1244 to rotate synchronously with the feed dividing wheel 1244 and the drying drum 122, thereby realizing the input of materials through the spiral conveying blade 12432. In this embodiment, the feed conveying shaft 2431, the feed dividing wheel 1244 and the drying drum 122 can be an integrated structure.
[0080] In this embodiment, the transmission member 1245 can be a belt drive structure, which drives the rotation of the feed conveyor shaft 12431 through the rotation of the drying drum 122, or a gear drive structure, namely, including a meshing rotary gear and a cake primary crushing gear; the rotary gear can be mounted on the outer periphery of the drying drum 122, configured to rotate synchronously with the drying drum 122; the cake primary crushing gear is disposed on the feed conveyor shaft 12431 and meshes with the rotary gear, rotating under the action of the rotary gear, thereby driving the feed conveyor shaft 12431 to rotate. Specifically, the rotary gear is axially connected to the drying drum 122 and rotates with the drying drum 122, and meshes with the cake primary crushing gear to initially crush the filtered cake into cake pieces via the conveyor member 1243.
[0081] continue Figures 8 and 9 The drum drive mechanism 125 includes a power motor 1251, a power wheel 1252, and a transmission belt 1253. The power wheel 1252 is mounted on the output shaft of the power motor 1251. The power wheel 1252 is connected to the drying drum 122 via the transmission belt 1253 to achieve rotational input. Specifically, the power motor 1251 can be fixed to the base plate 1211 via a motor support 1254.
[0082] See also Figures 10 to 12 , which illustrates the preferred structure of a cake crushing assembly provided by an embodiment of the present invention. As shown, the cake crushing assembly 13 comprises a crushing shell 131, a crushing disk 132, and a crushing drive mechanism 133. The crushing disk 132 is rotatably disposed within the crushing shell 131 and is used to crush dried material blocks falling from the crushing shell 131, thereby breaking the dried material blocks into mineral powder. The power output of the crushing drive mechanism 133 is connected to the power input of the crushing disk 132, driving the crushing disk 132 to rotate.
[0083] Specifically, the crushing shell 131 may be provided with a crushing seat 134, which may be located on one side of the crushing shell 131 and fixed to the mineral powder pressing assembly 14 via bolts. A crushing disk 132 extends from the cavity of the crushing shell 131 into the crushing shell 131. The crushing disk 132 may be connected to the crushing shell 131 via a bearing. A crushing drive mechanism 133 may be installed outside the crushing shell 131. The power output end of the crushing drive mechanism 133 is connected to the portion of the crushing disk 132 that extends outside the crushing shell 131, which can drive the crushing disk 132 to rotate, thereby crushing the dried cake to obtain mineral powder.
[0084] Continue to see Figures 10 to 12 The crushing shell 131 includes: a shell body 1311, a crushing feed channel 1312, a crushing discharge channel 1313, a wheel cover 1314 and a side cover 1315; the shell body 1311 can be a shell structure with openings at both ends, and the crushing feed channel 1312 and the crushing discharge channel 1313 are respectively arranged at the top open end and the bottom open end of the shell body 1311. In this embodiment, the crushing feed channel 1312 and the crushing discharge channel 1313 can be arranged in different directions to guide the mineral powder to the mineral powder pressing assembly 14 through the crushing discharge channel 1313. The crushing discharge channel 1313 can extend to the interior of the mineral powder pressing assembly 14 to guide the mineral powder to the sample ring 17 supported on the mineral powder pressing assembly 14. The wheel cover 1314 can be arranged on the right side of the shell body 1311 (relative to the Figure 10 The side cover 1315 is provided at the right side opening end of the wheel cover 1314 to seal the wheel cover 1314 and protect the crushing drive mechanism 133.
[0085] Continue to see Figure 10 and Figure 12The crushing drive mechanism 133 includes a crushing motor 331 and a belt drive 332. The power input end of the belt drive 332 is connected to the power output end of the crushing motor 331, and the power output end of the belt drive 332 is connected to the crushing disk 132. Driven by the crushing motor 331, the crushing disk 132 is driven to rotate and achieve transmission. Specifically, a motor mounting plate 333 may be provided on the housing body 1311, and the crushing motor 331 may be fixedly mounted on the motor mounting plate 333. The power output shaft of the crushing motor 331 may be provided with a driving pulley 3321. The shaft of the crushing disk 132 extends to the wheel housing 1314 and is provided with a driven pulley 3322. The driving pulley 3321 and the driven pulley 3322 are connected by a crushing belt 3323. When the dried material blocks discharged from the cake drying component 12 enter the crushing inlet channel 1312 and are crushed by the crushing disk 132, mineral powder is obtained. The mineral powder is discharged from the crushing outlet channel 1313 and enters the mineral powder pressing component 14 to complete the crushing process.
[0086] See also Figures 13 to 16 , which illustrates the preferred structure of a mineral powder compacting assembly provided by an embodiment of the present invention. As shown in the figure, the mineral powder compacting assembly 14 comprises: a compacting support 141, a clamping drive mechanism 142, and a compacting drive mechanism 143. The clamping drive mechanism 142 is disposed on the compacting support 141, and a sample ring fixture 144 is provided at the power output end of the clamping drive mechanism 142 for securing or clamping a sample ring 17 capable of holding mineral powder. Driven by the clamping drive mechanism 142, the sample ring fixture 144 and the sample ring 17 are lifted and lowered, allowing the sample ring 17 to move to a loading position to receive mineral powder falling from the cake crushing assembly 13. The compacting drive mechanism 143 is disposed above the clamping drive mechanism 142, and a pressing head 145 is provided at the power output end of the compacting drive mechanism 143 for moving toward the sample ring 17 under the drive of the compacting drive mechanism 143 to compact the mineral powder within the sample ring 17 to obtain a solid cake.
[0087] Specifically, the pressing support base 141 supports the clamping drive mechanism 142 and the pressing drive mechanism 143, as well as the cake drying assembly 12 and the cake crushing assembly 13. The clamping drive mechanism 142 and the pressing drive mechanism 143 are arranged along the same vertical line in the vertical direction. Moreover, the clamping drive mechanism 142 and the pressing drive mechanism 143 are arranged relative to each other so that the sample ring fixture 144 can move upward, that is, toward the pressing head 145, thereby driving the sample ring 17 upward to the loading position, so that the mineral powder falling from the cake crushing assembly 13 can fall into the sample ring 17. The pressing head 145 can move downward, that is, move closer to the sample ring fixture 144, to press the mineral powder in the sample ring 17. The pressing drive mechanism 143 can be a cylinder structure, used to drive the sample ring fixture 144 and sample ring 17 to move vertically up and down. The clamping drive mechanism 142 can also be a cylinder structure, arranged downward, used to drive the bottom pressure head 145 to move vertically up and down to press the mineral powder within the sample ring 17. In this embodiment, to control the pressed density of the solid cake, the pressing support 141 is preferably further provided with a residual powder scraping mechanism 146 for scraping excess cake powder from the sample ring 17, so that the sample ring 17 contains crushed mineral powder of the same size and height as the sample ring 17. This controls the volume of the crushed mineral powder before each pressing, thereby controlling the resulting solid cake. The thickness of the solid cake can be controlled by controlling the pressing drive mechanism 143.
[0088] Continue to see Figures 13 to 16 The pressing support seat 141 includes: a top plate 1411, two side plates 1412, a back plate 1413, a bottom plate 1414, a bracket 1415 and a front sealing plate 1416; the bottom plate 1414, the side plates 1412, the back plate 1413 and the top plate 1411 are assembled in sequence from bottom to top according to the space, the back plate 1413 is arranged vertically, and the two side plates 1412 are respectively arranged on the two vertical side edges of the back plate 1413; the top plate 1411 and the bottom plate 1414 are respectively arranged horizontally at the top and bottom ends of the back plate 1413 and the two side plates 1412, and the top of the two side plates 1412 is also provided with a front sealing plate 1416 arranged parallel to the back plate 1413, so that the top plate 1411, the two side plates 1412 and the front sealing plate 1416 can form a top working area to carry out loading and pressing in the top working area. The bracket 1415 is arranged on one side of the back plate 1413 facing away from the two side plates 1412 (eg Figure 13 The cake drying assembly 12 is fixedly mounted on a bracket 1415 via two side support plates 1212. The clamping drive mechanism 142 can be fixed to the top plate 1411, and the pressing drive mechanism 143 can be fixed to the bottom plate 1414.
[0089] Continue to see Figure 16A middle ring positioning plate 1417 may be provided on the pressing support seat 141, and a sample ring positioning hole (not shown in the figure) may be provided on the middle ring positioning plate 1417 for positioning the sample ring 17 so that the sample ring 17 moves to the sample ring positioning hole under the action of the clamping drive mechanism 142 to receive the mineral powder flowing out of the cake crushing assembly 13. Specifically, a middle ring positioning plate 1417 is provided at the middle height position of the pressing support seat 141, that is, between the clamping drive mechanism 142 and the pressing drive mechanism 143. The middle ring positioning plate 1417 can be installed at the bottom end of the top working area and can be fixed to the side plate by bolts to receive the mineral powder flowing out of the cake crushing assembly 13; and, the middle ring positioning plate 1417 is provided with a sample ring positioning hole directly above the clamping drive mechanism 142. The sample ring positioning hole can be a circular hole, so that the sample ring 17 moves upward to the sample ring positioning hole under the driving action of the clamping drive mechanism 142, that is, it is in the loading position. The loading position can be positioned through the sample ring positioning hole to ensure that the sample ring 17 is positioned at the loading position, thereby ensuring the stability of receiving the mineral powder and ensuring that the mineral powder can be received. A residual powder hole is also provided on the middle ring positioning plate 1417, which communicates with a residual powder channel 149. This allows excess powder on the sample ring 17 to be scraped off by a residual powder scraping mechanism 146 and into the residual powder hole and residual powder channel 149. In this embodiment, the press head 145, the sample ring positioning hole of the middle ring positioning plate 1417, and the sample ring fixture 144 are coaxially arranged, and this axis is arranged vertically.
[0090] Continue to see Figure 15 and Figure 16 The residual powder scraping mechanism 146 includes: a scraping pusher 1461 and a scraper 1462; the scraper 1462 is provided at the power output end of the scraping pusher 1461, and is used to perform reciprocating linear motion under the driving action of the scraping pusher 1461 to scrape off the excess cake powder in the sample ring 17. Specifically, the scraping pusher 1461 can be a scraping cylinder, and one end of the rod of the scraping cylinder (such as Figure 15 The right end shown in FIG. 1 is provided with a push plate 1463, which is provided on one side of the back plate 1413 (as shown in FIG. Figure 15 The push plate 1463 has guide shafts 1464 on both sides, and a linear bearing is installed on the back plate 1413. The front ends of the two guide shafts 1464 on the other side of the back plate 1413 (such as Figure 16 The guide shaft 1464, the scraper 1462 and the push plate 1463 move along the axial direction of the scraper cylinder as the scraper cylinder extends and retracts.
[0091] The working principle of the mineral powder pressing assembly is as follows: when the sample ring 17 is placed in the sample ring fixture 144, the pressing drive mechanism 143, i.e., the lower ring clamping cylinder, lifts the sample ring 17 and clamps it in the sample ring positioning hole of the middle ring positioning plate 1417, and the upper end surface of the sample ring 17 is flush with the upper surface of the middle ring positioning plate 1417; the crushed mineral powder flows into the sample ring 17, and when the crushing is completed, the scraping cylinder is activated, and the scraper 1462 scrapes the excess powder above the sample ring 17 to the residual powder channel 149. At this time, the sample ring 17 contains mineral powder that is the same size as the inner diameter of the sample ring 17 and the same height as the sample ring 17. After the mineral powder is at the same height as the sample ring 17, the pressing drive mechanism 143, that is, the upper pressing cylinder, descends, and after the mineral powder is compacted by the pressing head 145, the pressing drive mechanism 143 drives the pressing head 145 to retract to its original position. Thereafter, the lower ring clamping cylinder retracts, and at the same time, the scraping cylinder retracts, and the scraper 1462 returns to its initial position. At this time, the sample ring 17 is removed, and the interior of the ring contains a dense, integrated solid cake.
[0092] Continue to see Figure 1 、 Figures 17 to 19 The handling device 2 includes: a linear motion component 21, a rotating component 22, a lifting component 23 and a clamp 24; the rotating component 22 is arranged on the linear motion component 21, and is used to perform reciprocating linear motion with the linear motion component 21 to realize linear transportation of the solid cake in the X direction; the lifting component 23 is arranged on the rotating component 22, and a clamp 24 is provided at the power output end of the lifting component 23 for clamping the solid cake, adjusting the vertical height position with the lifting component 23, and under the action of the rotating component 22, the horizontal angle is adjusted synchronously with the lifting component 23 to grab the sample ring 17 in different orientations or lower the sample ring 17 in different orientations. Under the action of the linear motion component 21, the lifting component 23 and the rotating component 22 perform horizontal linear motion synchronously to realize height position adjustment, rotation angle adjustment and linear transportation of the solid cake in the X direction, so as to transport the solid cake to the pre-detection position.
[0093] Specifically, if Figure 1As shown, the linear motion assembly 21 can be arranged along the X direction, and its power output end can perform reciprocating linear motion along the X direction; the rotating assembly 22 can be provided on the power output end of the linear motion assembly 21, and can perform reciprocating linear motion in the X direction along with the power output end of the linear motion assembly 21; the lifting assembly 23 can be provided on the rotating assembly 22, and can rotate in the horizontal plane under the action of the rotating assembly 22 to adjust the direction of the clamp 24 provided at the power output end of the lifting assembly 23, that is, adjust the angle so that the clamp 24 can be positioned toward the sample ring 17 to clamp the sample ring 17, and under the action of the linear motion assembly 21, the entire sample ring 17 is transported in the X direction to transport the sample ring 17 containing the solid cake from the side where the sample preparation device 1 is located to the side where the element detection device 3 is located along the X direction, and the height position is adjusted by the lifting assembly 23 to place the sample ring 17 containing the solid cake at the pre-detection position, thereby realizing the transportation of the sample ring 17 containing the solid cake. The clamp 24 can be a pneumatic gripper with an arc-shaped claw structure at its power output end. The pneumatic fingers can be suspended below the rotating assembly 23. The front end of the pneumatic fingers is equipped with opposing arc-shaped claws. When the pneumatic gripper is opened or closed, the arc-shaped claw structure opens or closes, thereby clamping or releasing the sample loop 17. That is, when the pneumatic fingers are opened or closed, the arc-shaped claws open or close. Of course, the clamp 24 can also have other fixing structures, which are not limited in this embodiment. The handling device 2 can also include a hub 25, a wire trough support 26, and a follower wire trough 27.
[0094] Continue to see Figure 1 、 Figures 17 to 19 The linear motion assembly 21 includes: a guide rail 211, a slide 212, a linear drive mechanism 213 and a linear transmission mechanism 214; the guide rail 211 is arranged along the X direction and plays a guiding role; the slide 212 is set on the guide rail 211 in a sliding manner along the length direction of the guide rail 211, for supporting the rotating assembly 22 and the lifting assembly 23, so as to drive the rotating assembly 22 and the lifting assembly 23 to perform reciprocating linear motion synchronously; the linear drive mechanism 213 is set on the slide 212, and a linear transmission mechanism 214 is provided between the power output end of the linear drive mechanism 213 and the guide rail 211, for converting the rotation of the linear drive mechanism 213 into a linear motion of the slide 212 along the length direction of the guide rail 211, so as to realize the linear transportation of the solid cake on the slide 212 along the X direction.
[0095] Specifically, two first sliders 215 are provided on the bottom wall of the slide 212, and a large pallet 41 is provided on the base frame 4. The large pallet 41 serves as the supporting base of the sample preparation device 1. The sample preparation device 1 can be installed in two parts, upper and lower. A small pallet 42 can be provided above the large pallet 41, with the upper part mounted on the small pallet 42 and the lower part mounted on the large pallet 41. The ends of the small pallet 42 are indirectly fixed to the large pallet 41 via pallet brackets, so that the small pallet 42 and the large pallet 41 form a fixed frame at a certain height. At the same time, multiple sample preparation devices 1 can be placed as needed. Two guide rails 211 are provided on the large pallet 41. The two first sliders 215 are respectively adapted to and slidably connected to the two guide rails 211 to guide the sliding of the slide 212 along the length direction of the guide rails 211. Of course, the number of first sliders 215 and guide rails 211 can also be other numbers, and this embodiment does not impose any restrictions on them. The linear drive mechanism 213 can be a motor, namely an X-axis motor, which can be fixed to the top wall of the slide 212 via an X-axis motor mount. The output shaft of the linear drive mechanism 213 is rotatably mounted on the slide 212. The linear transmission mechanism 214 is disposed below the slide 212 and is connected to the linear drive mechanism 213, the guide rail 211, or the large support plate 41, respectively, to convert the rotation of the linear drive mechanism 213 into linear motion of the slide 212 along the length of the guide rail 211.
[0096] Continue to see Figure 1 、 Figures 17 to 19 The linear transmission mechanism 214 includes: a rack 2141 and an X-axis gear 2142; the rack 2141 is arranged on the guide rail 211 or the large pallet 41 along the length direction of the guide rail 211; the X-axis gear 2142 is rotatably arranged on the slide 212, and the X-axis gear 2142 is engaged with the rack 2141, and the power input end of the X-axis gear 2142 is connected to the power output end of the linear drive mechanism 213, and is used for rotating and performing linear motion along the length direction of the rack 2141 under the drive of the linear drive mechanism 213, so as to drive the slide 212 to slide back and forth in the X direction.
[0097] Specifically, if Figure 1 As shown, the large support plate 41 is provided with two guide rails 211 and a rack 2141, both arranged parallel to the X-axis. An X-axis gear 2142 is provided on the output shaft of the X-axis motor and meshes with the rack 2141. When the X-axis motor rotates, the X-axis gear 2142 meshes with the rack 2141, driving the slide plate 212 to slide back and forth along the X-axis.
[0098] Continue to see Figures 17 to 19The rotating assembly 22 includes: a rotating disk 221 and a rotating motor 222; the rotating disk 221 is arranged above the linear motion assembly 21 in a rotatable manner around the axis of the rotating disk 221, and the rotating disk 221 is provided with a driven rotating pulley 223 arranged coaxially with it; the rotating motor 222 is arranged on the linear motion assembly 21, and its power output end is provided with an active rotating pulley 224, and the active rotating pulley 224 is connected to the driven rotating pulley 223 by a synchronous belt 225, which is used to drive the rotating disk 221 to rotate under the action of the rotating motor 222, thereby driving the lifting assembly 23 and the clamp 24 to rotate.
[0099] Specifically, the rotating disk 221 and the driven rotating pulley 223 are connected by a rotating shaft 228, and the three are coaxially fixedly connected. In addition, the slide 212 may be provided with a shaft seat 227 so that the rotating shaft 228 is rotatably arranged above the slide 212. A bearing may be provided between the shaft seat 227 and the rotating shaft 228 to reduce rotational friction. The rotating motor 222 may be fixed to the top wall of the slide 212 via a rotating motor seat 226. The driving rotating pulley 224 may be mounted on the output shaft of the rotating motor 222. The driving rotating pulley 224 and the driven rotating pulley 223 are connected by a synchronous belt 225 to transmit power to achieve the angle adjustment of the rotating disk 221. The lifting assembly 23 is mounted on the rotating disk 221 and rotates with the rotating disk 221 to adjust the angle of the arc claw.
[0100] See also Figures 20 to 21 , which shows the preferred structure of the lifting assembly provided by the embodiment of the utility model. As shown in the figure, the lifting assembly 23 includes: a support seat 231, a guide member 232, a lifting rod seat 233 and a drive cylinder 234; the support seat 231 plays a supporting role; the guide member 232 is arranged above the support seat 231; the lifting rod seat 233 is inserted into the support seat 231, and one end of the lifting rod seat 233 (as shown in FIG. Figure 21 The bottom end shown in FIG2 is slidably arranged in the interior of the guide member 232, and performs lifting movement along the guide direction of the guide member 232. The other end of the lifting rod seat 233 (as shown in FIG2) is Figure 21 The top end shown in the figure is connected to the clamp 24 for driving the clamp 24 to perform lifting movements; the driving cylinder 234 is arranged on the support seat 231, and the power output end of the driving cylinder 234 is connected to the lifting rod seat 233 for driving the lifting rod seat 233 to perform lifting movements along the guide direction of the guide member 232.
[0101] Specifically, the support seat 231 can be a multi-seat structure, and the guide member 232 can be a guide sleeve structure, which is fixed on the top wall of the support seat 231. A sheath 235 can also be provided above the guide member 232, and the follower line groove 27 can be connected to the top of the sheath 235. The upper end of the lifting rod seat 233 can be an axial structure, and the lower end can be a flat plate structure. The lower part of one end of the flat plate structure has an ear seat 236. The axial structure is sequentially passed through the top plate of the support seat 231 and the guide member 232, and the top of the axial structure can be provided with a guide key 237. The inside of the sheath 235 is provided with a keyway, which is adapted to the guide key 237 and is used to guide the movement of the lifting rod seat 233 so that the lifting rod seat 233 can only perform lifting and lowering movements. The drive cylinder 234 can be arranged above the support seat 231 and on one side of the guide member 232 (such as Figure 21 The drive cylinder 234 can be an electric cylinder. The electric cylinder extends a push-pull rod that is pinned to the ear seat 236 of the lifting rod seat 233. By controlling the extension and retraction of the electric cylinder rod, the height of the lifting rod seat 233 is adjusted, thereby adjusting the height of the clamp 24 mounted on the lifting rod seat 233. Of course, in other embodiments, the lifting assembly 23 can also be supported solely by the support base 231, and the drive cylinder 234 can drive the height position of the clamp 24.
[0102] Continue to see Figure 1 The element detection device 3 includes: a horizontal plane moving component 31 and a detection component 32; the detection component 32 is arranged on the power output end of the horizontal plane moving component 31, and is used to move in the horizontal plane under the action of the horizontal plane moving component 31 to move the solid cake to the position where it is located to perform element detection on the solid cake. Specifically, the horizontal plane moving component 31 can be arranged on a carrier plate 33, which plays a supporting role and is placed on the base frame 4 as an installation platform for the equipment. The horizontal plane moving component 31 drives the detection component 32 to move in the X and Y directions on the horizontal plane to adjust the horizontal plane position of the detection component 32, thereby enabling the detection component 32 to move to the position where the solid cake is located to perform element detection on the solid cake. A moving plate 34 can be provided at the power output end of the horizontal plane moving component 31, and the detection component 32 is arranged on the moving plate 34, which can move and drive the detection component 32 to perform element detection. The detection component 32 can use X-ray fluorescence to detect element grade. Of course, other detection methods can also be used to detect element grade. Of course, other detection sensors can also be used to detect element grade. The detection method is not limited in this embodiment.
[0103] In this embodiment, the carrier plate 33 may also be provided with a swing assembly 35. The swing assembly 35 is rotatably mounted on the carrier plate 33 to support the solid cake and drive the solid cake to swing, so that the solid cake swings from the pre-inspection position to the inspection position, and the horizontal plane moving assembly 31 drives the inspection assembly 34 to move to the inspection position for inspection of the solid cake. The swing assembly 35 may be provided with a collar 351 to support the collar 351, thereby supporting the sample ring 17 through the collar 351, and thus driving the sample ring 17 carrying the solid cake to rotate to the inspection position for inspection.
[0104] Continue to see Figure 1 The carrier plate 33 may also be provided with a standard sample chamber 36 for containing a standard sample cake. The detection assembly 32 is further configured to be moved to the standard sample chamber under the action of the horizontal plane moving assembly 31 to test the elemental samples of the standard sample cake, obtain standard test data, and then calibrate the detection assembly 32 based on the comparison of the standard test data with the standard stored data. Specifically, the detection assembly 32 can periodically test the standard sample cake to verify the accuracy of the detection data of the detection assembly 32 based on the test results, thereby calibrating the detection assembly 32 to ensure the accuracy of the test.
[0105] Continue to see Figure 1 The horizontal plane movement component 31 includes: an X-axis module 311 and a Y-axis module 312; the Y-axis module 312 is arranged on the X-axis slider of the X-linear movement module 311, and is used to move along the X-axis with the X-axis slider to drive the detection component 32 to move along the X-axis, and drive the detection component 32 to move along the Y-axis to achieve horizontal plane movement of the detection component 32. Specifically, the X-axis module 311 is connected to the carrier plate 33 through a frame spacing, and the slider of the X-axis module 311 can move along the X-axis; the Y-axis module 312 is installed on the slider of the X-axis module 311, and the slider of the Y-axis module 312 can move along the Y-axis relative to the slider of the X-axis module 311. The movable plate 34 is installed on the slider of the Y-axis module 312, and indirectly drives the detection component 32 on the movable plate 34 to move in the plane by controlling the movement of the sliders of the X-axis module 311 and the Y-axis module 312 in two directions.
[0106] In this embodiment, the detection component 32 includes a detection light source and a detection sensor, and can perform element detection using X-ray fluorescence technology.
[0107] See also Figure 22, which is a schematic diagram of the structure of the swing assembly provided by an embodiment of the present invention. As shown in the figure, the swing assembly 35 comprises a swing plate 352 and a swing drive mechanism 353. The swing plate 352 is rotatably mounted on the carrier plate 33, and a collar 351 is provided at the end of the swing plate 352 to support the sample ring. The power output end of the swing drive mechanism 353 is connected to the swing plate 352 to drive the swing plate 352 to swing. Specifically, the swing drive mechanism 353 may include a swing motor and a belt, which drives the swing plate 352 to swing via a rotating shaft provided on the swing plate 352. The swing plate 352 may be a double-hole swing plate, with collars 351 provided at each end. This allows the two collars 351 to be positioned in the pre-test position and the test position, respectively. The swing motor can then drive the swing plate 352 to rotate, allowing the two collars 351 to switch between the two positions simultaneously, thereby improving test switching efficiency. The collars 351 are removably mounted on the swing plate 352 to facilitate replacement. The sample ring 17 that can be transported by the transport device 2 arrives above the collar 351 located at the pre-detection position, and the sample ring 17 is placed in the collar 351, completing the entry of the sample for detection by the element detection device 3; when the transport device 2 exits the housing, the electromagnetic automatic double-door 5 closes, and the swing plate 352 rotates an angle, rotating the sample ring 17 to the detection position for detection by the detection light source and detection sensor.
[0108] See also Figures 23 to 24 , which shows the preferred structure of the electromagnetic automatic double-leaving door provided by the embodiment of the present utility model. As shown in the figure, the electromagnetic automatic double-leaving door 5 includes: a door frame assembly 51, two double-leaving door bodies 52, a door drive assembly 53, a reset member 54 and a synchronous transmission member 55; the two double-leaving door bodies 52 are arranged inside the door frame assembly 51 in a manner that allows them to move toward or away from each other; the door drive assembly 53 is arranged on the door frame assembly 51, and is used to apply an opening driving force to one of the double-leaving door bodies 52, so that one of the double-leaving door bodies 52 moves away from the other double-leaving door body 52, thereby realizing the opening of the double-leaving door body 52; the reset member 54 is provided on the door frame assembly 51, and ... A member 54 is provided between the door frame assembly 51 and one of the bi-directional door bodies 52, and is used to apply a reset force to one of the bi-directional door bodies 52, so that one of the bi-directional door bodies 52 can be reset when in a free state, thereby closing the bi-directional door body 52; a synchronous transmission member 55 is respectively connected to the two bi-directional door bodies 52, and is used to achieve synchronous movement between the two bi-directional door bodies 52, thereby achieving synchronous movement away from or towards each other between the two bi-directional door bodies 52, thereby opening or closing the bi-directional door 52. Specifically, a guide structure 56 may be provided on the door frame assembly 51, for guiding the reciprocating linear motion of the two bi-directional door bodies 52.
[0109] In this embodiment, the door frame assembly 51 may include: an upper door frame 511, a lower door frame 512, a left door frame 513, a right door frame 514 and a side hanging plate 515 connected to each other. The door drive assembly 53 may be arranged on the side hanging plate 515, and the door drive assembly 53 may be connected to one of the split door bodies 52 (such as Figure 23 The left door (shown as a left door) is pinned to the left door frame 513 and the right door frame 514. A guide rod 562 with a second slider 561 can be installed between the left door frame 513 and the right door frame 514, with a pair of second sliders 561 on each side. The second sliders 561 on each side are respectively connected to the two bi-directional door bodies 52, enabling the two bi-directional door bodies 52 to reciprocate on the guide rods 562 and guide the movement of the two bi-directional door bodies 52. The door drive assembly 53 can be an electromagnet structure, which can be energized to pull the bi-directional door bodies toward the door drive assembly 53 to move. The reset member 54 can be a tension spring structure, disposed between the left door and the lower door frame. It is designed to be stretched after the left door is opened and apply a tensile force to the left door. When the electromagnet structure is de-energized, the left door can be reset to the closed position under the action of the tension spring. The synchronous transmission member 55 includes a first door pulley 551, a second door pulley 552, and a door pulley 553 disposed on the first door pulley 551 and the second door pulley 552. The door frame assembly 51, for example, the upper door frame 511 is equipped with a tensioning wheel plate 516 and a fixed wheel plate 517 on both sides. The first door pulley 551 and the second door pulley 552 are pinned to the tensioning wheel plate 516 and the fixed wheel plate 517 respectively, and the two wheels are rotated synchronously by a door pulley 553 between them; the left door uses the door pressure plate and the upper door pulley 553 to press, and the right door uses the door pressure plate and the lower door pulley 553 to press; when the electromagnet is energized and pulls the left door to the left, it drives the first door pulley 551 to rotate counterclockwise, and at the same time, the lower door pulley moves to the right, driving the right door to move to the right, and the double doors are opened; when the electromagnet is de-energized, since a tension spring is arranged between the left door and the lower door frame, the tension spring tightens the left door to move right, indirectly driving the right door to move left, and the double doors are closed.
[0110] The working principle of the online slurry multi-element grade analysis system is as follows: when in use, when a certain process point in the selected plant needs to perform slurry grade detection, the slurry can be controlled to flow into the sample preparation device 1 for sample preparation; after the sample preparation is completed, the handling device 2 reaches the position of the sample ring 17, and the arc claw is raised above the height of the sample ring 17 through the lifting component 23, and is rotated to enter above the sample ring 17 through the rotating component 22. After the arc claw is lowered into place by the lifting component 23, the sample ring 17 is grabbed; after the grabbing is completed, the handling device 2 rotates the arc claw toward the element detection device 3, the X-axis motor is started, and the sample ring 17 is placed on the ring 351 of the swing plate 352. Then, the handling device 2 exits, and the element detection device 3 initiates a detection cycle.
[0111] See also Figure 25 、 Figures 26 to 28The preferred structure of the sample preparation device provided by an embodiment of the present invention is shown in the figure. As shown in the figure, the device includes: a filter assembly 11, a cake drying assembly 12, a cake crushing assembly 13, and a mineral powder pressing assembly 14. The filter assembly 11 is used to filter liquid from the ore slurry to form a mineral-containing filter cake; the cake drying assembly 12 is used to dry the mineral-containing filter cake to obtain a dried filter cake; the cake crushing assembly 13 is used to crush the dried filter cake to obtain mineral powder; and the mineral powder pressing assembly 14 is used to press the mineral powder into a sample cake for testing. The cake crushing assembly 13 includes a crushing shell 131, a crushing disk 132, a crushing drive mechanism 133, and a feeding mechanism 1340. The feeding mechanism 1340 is used to convey the dried filter cake to the crushing disk 132. The crushing disk 132 is rotatably disposed within the crushing shell 131 and is used to crush the dried material blocks conveyed by the feeding mechanism 1340 to form mineral powder. The crushing drive mechanism 133 is used to drive the crushing disk 132 to rotate.
[0112] Specifically, the filter assembly 11, the cake drying assembly 12 and the mineral powder pressing assembly 14 are arranged from top to bottom (relative to the Figure 25The filter assembly 11 is arranged in sequence as shown. The filter assembly 11 is arranged at the uppermost end and can be fixed on the first fixed base 15. The liquid inlet of the filter assembly 11 is located at the top to input the slurry and allow the slurry to flow downward to be filtered through the filter assembly 11, thereby filtering out the liquid in the slurry and achieving a stratified cake-like state with a high moisture content. The solid minerals in the slurry form a mineral-containing filter block, thereby obtaining a mineral-containing filter block. The mineral powder pressing assembly 14 is arranged at the lowest end and can be fixed on the second fixed machine base 16. There is a height difference between the filter assembly 11 and the mineral powder pressing assembly 14. The cake drying assembly 12 and the cake crushing assembly 13 are arranged between the filter assembly 11 and the mineral powder pressing assembly 14. The cake drying assembly 12 and the cake crushing assembly 13 can both be fixed on the mineral powder pressing assembly 14. In addition, the feeding end of the cake drying assembly 12 can extend into the interior of the filter assembly 11 to receive the mineral-containing filter block obtained by the filter assembly 11, and the mineral-containing filter block is dried by the cake drying assembly 12 to reduce the water content and form a dried filter block. The cake crushing assembly 13 is arranged below the cake drying assembly 12. The feeding port of the cake crushing assembly 13 is connected to the discharge port of the cake drying assembly 12, so that the dried filter block is crushed by the cake crushing assembly 13 to obtain mineral powder and achieve a uniform cake crushing state. The mineral powder pressing component 14 is arranged below the cake crushing component 13, and a sample ring 17 may be provided on the mineral powder pressing component 14 so that the mineral powder discharged from the discharge port of the cake crushing component 13 falls into the sample ring 17, and the mineral powder pressing component 14 presses the mineral powder in the sample ring 17 to obtain a sample cake, and then the element grade of the sample cake is detected. The element grade detection of the sample cake can be carried out by using existing conventional detection sensors, and the sample cake is indirectly detected in a non-contact manner to obtain the element grade of the slurry. Figure 25 As shown, the crushing shell 131 is located between the cake drying assembly 12 and the mineral powder pressing assembly 14 and can be fixed to the top of the mineral powder pressing assembly 14 via bolts. A crushing disc 132 and a feed mechanism 1340 are disposed within the crushing shell 131. The feed mechanism 1340 is located on one side of the crushing disc 132, while the other side of the crushing disc 132 is connected to the power output of the crushing drive mechanism 133. The crushing drive mechanism 133 drives the crushing disc 132 to rotate, thereby crushing the dried filter cake and producing mineral powder. The dried filter cake enters the feed mechanism 1340 through the feed port of the cake crushing assembly 13. The feed mechanism 1340 transports the dried filter cake to the crushing disc 132. Feeding mechanism 1340 eliminates the need to rely on the mineral powder's own gravity, thus ensuring the ability to transport low-density mineral powder and preventing low-density mineral powder from being unable to fall into the crushing disc 132 by gravity, which could cause material blockage in the feed channel.
[0113] In this embodiment, the first fixed base 15 and the second fixed base 16 serve as supports. They can be integral or separate, and this embodiment does not impose any limitations thereon. A liquid collection trough 18 is provided below the filter assembly 11 to drain the liquid filtered by the filter assembly 11. A drain pipe 19 is also connected to the liquid collection trough 18 to drain the liquid or other materials in the liquid collection trough 18 into the pulp tank.
[0114] By applying the above-mentioned technical solution of the present invention, the inflowing ore pulp is sampled by the sample preparation device 1 to convert the slurry into a sample cake to obtain a sample cake; the sample cake is transported to the pre-detection position on the side of the column element detection device by the transport device 2, and the element detection is performed on the sample cake by the element detection device 3. The cake crushing component 13 in the sample preparation device 1 crushes the dried filter block to obtain mineral powder, and the mineral powder pressing component 14 presses the mineral powder into a sample cake for detection. The cake crushing component 13 conveys the dried filter block to the crushing disk 132 for crushing processing through the feeding mechanism 1340, without relying on gravity, thereby ensuring the conveying capacity of low-density mineral powder and preventing the low-density mineral powder from falling into the crushing disk 132 by gravity, causing the occurrence of material pile-up and blockage in the feed channel. This not only ensures the normal operation of the equipment, but also helps to improve the detection efficiency.
[0115] See also Figure 26 、 10 As shown in Figure 11, in this embodiment, the feeding mechanism 1340 includes a screw feeder and a feeding drive assembly. The crushing shell 131 is provided with a feed port and a discharge port at intervals along its length. The screw feeder and the crushing disk 132 are arranged in the crushing shell 131. The screw feeder is located below the feed port of the crushing shell 131, and the crushing disk 132 is located above the discharge port of the crushing shell 131. The feeding drive assembly can drive the screw feeder to rotate to transport the dried filter blocks entering through the feed port of the crushing shell 131 to the crushing disk 132. The crushing shell 131 is a horizontally arranged shell structure. The feed and discharge ports of the crushing shell 131 are arranged horizontally at both ends of the crushing shell 131, so that the feed and discharge ports of the crushing shell 131 are separated by a certain distance. The screw feeder and the crushing disk 132 are arranged in sequence along the direction from the feed port to the discharge port. The feeding drive assembly includes a screw conveying motor 1341. The drive shaft of the screw conveying motor 1341 is connected to the screw feeder through a conveying motor bearing 1342. The screw feeder drives the screw feeder to rotate and squeeze the dried filter cake into the crushing disk 132, thereby effectively preventing material from accumulating at the feed port and causing material blockage. In this embodiment, the conveying motor bearing 1342 is mounted on one side of the crushing shell 131 through a screw bearing seat 1343. The outer cover of the screw conveying motor 1341 is provided with a screw motor protective cover 1344 to protect the screw conveying motor 1341.
[0116] See also Figure 26 As shown, in this embodiment, the screw feeder includes a conveying shaft 1345 and a spiral blade 1346 installed on the conveying shaft 1345, and the spiral blade 1346 is arranged along the axial direction of the conveying shaft 1345; a plurality of crushing knives 1321 are provided on the side of the crushing disk 132 close to the spiral feeder, and each crushing knife is located above the discharge port of the crushing shell 131; the crushing drive mechanism 133 includes a crushing motor 1331, a crushing motor seat 1336, a coupling 1337, a crushing motor bearing 1334 and a coupling cover 1335, the crushing motor 1331 is installed on the outside of the crushing shell 131 through the crushing motor seat 1336, the output shaft of the crushing motor 1331 is connected to the coupling 1337, and the coupling 1337 is connected to the crushing disk 132 through the crushing motor bearing 1334, and the outer cover of the coupling 1337 is provided with a coupling cover 1335 to protect the coupling 1337. Specifically, when the dried filter blocks discharged from the cake drying component 12 enter the feed port of the crushing shell 131, they are squeezed by the spiral blade 1346 and transported to the crushing disk 132. The crushing disk 132 rotates to drive the crushing knife 1321 to rotate and break up the dried filter blocks to obtain mineral powder. The mineral powder is discharged from the discharge port of the crushing shell 131 below the crushing knife 1321 and enters the mineral powder pressing component 14 to complete the crushing process.
[0117] See also Figures 29 to 33As shown, in this embodiment, the mineral powder pressing assembly 14 includes a pressing support seat 141, a clamping drive mechanism 142, a pressing drive mechanism 143, a residual powder scraping mechanism 146 and a residual material cleaning member 147; the clamping drive mechanism 142 is arranged on the pressing support seat 141, and a sample ring fixture 144 is provided on the power output end of the clamping drive mechanism 142. The sample ring fixture 144 is used to clamp a sample ring 17 that can hold mineral powder. Under the driving action of the clamping drive mechanism 142, the sample ring fixture 144 and the sample ring 17 perform a lifting movement so that the sample ring 17 can move to the loading position to receive the mineral powder falling from the cake crushing assembly 13. The sample ring fixture 144 is provided with a sample ring detection switch 148 for detecting the sample ring 17; the pressing drive mechanism 143 is arranged on Above the clamping drive mechanism 142, a pressure head 145 is provided at the power output end of the pressing drive mechanism 143. This head is used to move toward the sample ring 17 under the drive of the pressing drive mechanism 143 to press the mineral powder in the sample ring 17 to obtain a sample cake. A residual powder scraping mechanism 146 is provided on the pressing support seat 141 and is used to scrape off excess mineral powder on the sample ring 17 so that the sample ring 17 contains mineral powder that is equal in size and height to the inner diameter of the sample ring 17. A residual material removal member 147 is provided on the pressing support seat. The residual material removal member 147 has multiple air holes. The residual material removal member 147 sprays air toward the sample cake through the multiple air holes to blow away excess mineral powder, ensuring the cleanliness of the surface of the sample cake and the sample ring 17, while reducing dust accumulation during the transportation of the sample ring 17. Specifically, the pressing support seat 141 plays a supporting role and can support the clamping drive mechanism 142 and the pressing drive mechanism 143 as well as the cake drying assembly 12 and the cake crushing assembly 13. The clamping drive mechanism 142 and the pressing drive mechanism 143 are arranged vertically along the same vertical line. Furthermore, the clamping drive mechanism 142 and the pressing drive mechanism 143 are arranged relative to each other, allowing the sample ring fixture 144 to move upward, i.e., toward the pressing head 145, thereby driving the sample ring 17 upward to the loading position. This allows the mineral powder falling from the cake crushing assembly 13 to fall into the sample ring 17. The pressing head 145 can then move downward, i.e., toward the sample ring fixture 144, to press the mineral powder within the sample ring 17. To control the pressed density of the sample cake, the pressing support 141 is preferably provided with a residual powder scraping mechanism 146 for scraping excess cake powder from the sample ring 17, ensuring that the sample ring 17 contains mineral powder equal in size and height to the inner diameter of the sample ring 17. This allows the volume of the mineral powder before each pressing cycle to be controlled, thereby controlling the thickness of the resulting sample cake. The thickness of the sample cake can be controlled by controlling the pressing drive mechanism 143. In this embodiment, a residual material removing member 147 is provided to blow the sample cake after compaction to remove excess mineral powder and ensure the quality of the sample cake.The sample ring detection switch 148 is used to detect whether the sample ring 17 is placed on the sample ring fixture 144. When it is detected that the sample ring 17 is located on the sample ring fixture 144, the clamping drive mechanism 142 drives the sample ring fixture 144 and the sample ring 17 to move up and down, so that the sample ring 17 can move to the loading position to receive the mineral powder falling from the cake crushing assembly 13.
[0118] See also Figures 29 to 33 As shown, the pressing support seat 141 includes a top plate 1411, two side plates 1412, a back plate 1413, a bottom plate 1414, a bracket 1415 and a front sealing plate 1416; the bottom plate 1414, the side plates 1412, the back plate 1413 and the top plate 1411 are assembled in sequence from bottom to top according to the space, the back plate 1413 is arranged vertically, and the two side plates 1412 are respectively arranged on the two vertical sides of the back plate 1413; the top plate 1411 and the bottom plate 1414 are respectively arranged horizontally at the top and bottom ends of the back plate 1413 and the two side plates 1412, and the top of the two side plates 1412 is also provided with a front sealing plate 1416 arranged parallel to the back plate 1413, so that the top plate 1411, the two side plates 1412 and the front sealing plate 1416 can form a top working area for loading and pressing in the top working area. The bracket 1415 is arranged on one side of the back plate 1413 facing away from the two side plates 1412 (eg Figure 30 The cake drying assembly 12 is fixedly mounted on a bracket 1415 via two side support plates 1212. The clamping drive mechanism 142 can be fixed to the top plate 1411, and the pressing drive mechanism 143 can be fixed to the bottom plate 1414.
[0119] See also Figure 33As shown, a middle ring positioning plate 1417 may be provided on the pressing support seat 141, and a sample ring positioning hole 1418 is provided on the middle ring positioning plate 1417 for positioning the sample ring 17 so that the sample ring 17 moves to the sample ring positioning hole 1418 under the action of the clamping drive mechanism 142 to receive the mineral powder flowing out of the cake crushing assembly 13. Specifically, a middle ring positioning plate 1417 is provided at the middle height position of the pressing support seat 141, that is, between the clamping drive mechanism 142 and the pressing drive mechanism 143. The middle ring positioning plate 1417 can be installed at the bottom end of the top working area and can be fixed to the side plate by bolts to receive the mineral powder flowing out of the cake crushing assembly 13; and, the middle ring positioning plate 1417 is provided with a sample ring positioning hole 1418 directly above the clamping drive mechanism 142. The sample ring positioning hole 1418 can be a circular hole, so that the sample ring 17 moves upward to the sample ring positioning hole 1418 under the driving action of the clamping drive mechanism 142, that is, it is in the loading position. The loading position can be positioned by the sample ring positioning hole 1418 to ensure that the sample ring 17 is positioned at the loading position, thereby ensuring the stability of receiving the mineral powder and ensuring that the mineral powder can be received. The middle ring positioning plate 1417 is also provided with a residual powder hole, which is connected to the residual powder channel 149. This allows excess powder on the sample ring 17 to be scraped into the residual powder hole and residual powder channel 149 by the residual powder scraping mechanism 146. In this embodiment, the press head 145, the sample ring positioning hole 1418 of the middle ring positioning plate 1417, and the sample ring fixture 144 are arranged coaxially, and this axis is arranged vertically.
[0120] See also Figure 31 and Figure 33 As shown, the residual powder scraping mechanism 146 includes a scraping pusher 1461 and a scraper 1462; the scraper 1462 is provided at the power output end of the scraping pusher 1461, and is used to perform reciprocating linear motion under the driving action of the scraping pusher 1461 to scrape off the excess cake powder in the sample ring 17. Specifically, the scraping pusher 1461 can be a scraping cylinder, and one end of the rod of the scraping cylinder (such as Figure 32 The right end shown in FIG. 1 is provided with a push plate 1463, which is provided on one side of the back plate 1413 (as shown in FIG. Figure 32 The push plate 1463 has guide shafts 1464 on both sides, and a linear bearing is installed on the back plate 1413. The front ends of the two guide shafts 1464 on the other side of the back plate 1413 (such as Figure 33 The guide shaft 1464, the scraper 1462 and the push plate 1463 move along the axial direction of the scraper cylinder as the scraper cylinder extends and retracts.
[0121] See also Figure 33 and Figure 17As shown, in this embodiment, the residual material removing part 147 is a scraper wind knife for scraping residual material, which includes a long groove plate 1471 and a perforated plate 1472. The long groove plate 1471 is provided with a ventilation groove, and the perforated plate 1472 is covered above the groove. The perforated plate 1472 is provided with multiple air holes, and the air holes are connected to the ventilation groove.
[0122] See also Figure 32 As shown, in this embodiment, the pressing drive mechanism 143 includes a shell 1431, a pressing screw 1432, a pressing slider 1433, a pressing rod 1434 and a pressing power assembly. The shell 1431 is arranged on the top of the pressing support seat 141, the pressing screw 1432 and the pressing slider 1433 are threadedly connected, the pressing screw 1432 and the pressing slider 1433 are arranged in the shell 1431, one end of the pressing rod 1434 is located in the shell 1431 and is connected to the pressing slider 1433, and the other end of the pressing rod 1434 extends into the interior of the pressing support seat 141 and is connected to the pressing head 145. The pressing power assembly is used to drive the pressing screw 1432 to rotate. The power output end of the compacting power assembly is connected to the compacting screw 1432, driving the compacting screw 1432 to rotate, so that the compacting slider 1433 moves up and down along the compacting screw 1432, thereby causing the compacting slider 1433 to drive the pressing rod 1434 and the pressing head 145 to move up and down, thereby achieving the compression of the mineral powder in the sample ring 17.
[0123] See also Figure 32 As shown, in this embodiment, the compacting power assembly includes a compacting motor 1435, a compacting wheel 1436, an input wheel 1437, and a synchronous belt 225. The compacting motor 1435 is disposed on one side of the housing 1431. The output shaft of the compacting motor 1435 is connected to the input wheel 1437. The input wheel 1437 is connected to the compacting wheel 1436 via the synchronous belt 225. The compacting wheel 1436 is connected to the compacting screw 1432. Specifically, a motor connecting plate 1439 is disposed on one side of the housing 1431. The compacting motor 1435 is mounted on the motor connecting plate 1439 via a connecting plate seat 14310. A guide sleeve 14311 for the compacting rod 1434 to pass through is mounted on the end of the housing 1431 close to the top plate 1411. A bearing seat 14312 for supporting the rotation of the compacting screw 1432 is mounted on the end of the housing 1431 away from the top plate 1411. The rotation of the compacting motor 1435 drives the input wheel 1437 to rotate, and the input wheel 1437 drives the compacting wheel 1436 to rotate through the synchronous belt 225. The compacting wheel 1436 drives the compacting screw 1432 to rotate, and the compacting screw 1432 drives the compacting slider 1433 to move up and down, so that the dynamic pressure rod 1434 and the pressure head 145 move up and down, thereby compacting the mineral powder in the sample ring 17.
[0124] In summary, the online slurry multi-element grade analysis system provided in this embodiment uses a sample preparation device 1 to prepare a sample of the incoming slurry to convert the slurry into a solid cake to obtain a solid cake; the solid cake is transported to the pre-detection position on the side of the element detection device 3 by the transport device 2, and the element detection device 3 performs element detection on the solid cake. Non-contact detection can be used, and there is no need to perform direct contact detection through the detection window. At the same time, the elements of the solid cake will not contaminate the detection window, avoiding contamination and wear of the detection window, solving the problem of low detection accuracy caused by the existing grade meter detection of elements in direct contact with the slurry. At the same time, since the direct target sample for detection is a solid cake, and the preparation of the solid cake is not affected by the concentration, it indirectly ensures that the system has high accuracy and stability. The solid cake is not affected by the slurry concentration, thereby improving the accuracy of the detection results. Therefore, the system can detect multiple element grades at the same time, with high detection accuracy and is not affected by the slurry concentration. The key components are not contaminated or worn, have a long service life, and are easy to maintain.
[0125] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside", and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. This is only for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
[0126] Furthermore, it should be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0127] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.
Claims
1. An online slurry multi-element grade analysis system, characterized in that: It includes a filtering component, a cake drying component, a cake crushing component and a mineral powder pressing component; the filtering component is used to filter out the liquid in the ore slurry to form a mineral-containing filter block; the cake drying component is used to dry the mineral-containing filter block to obtain a dried filter block; the cake crushing component is used to crush the dried filter block to obtain mineral powder; the mineral powder pressing component is used to press the mineral powder into a sample cake for testing, and the cake crushing component includes a crushing shell, a crushing disk, a crushing drive mechanism and a feeding mechanism. The feeding mechanism is used to transport the dried filter block to the crushing disk. The crushing disk is rotatably arranged inside the crushing shell for crushing the dried material block transported by the feeding mechanism to crush the dried material block to form mineral powder; the crushing drive mechanism is used to drive the crushing disk to rotate.
2. The online slurry multi-element grade analysis system according to claim 1, characterized in that: The filtering component, the cake drying component and the mineral powder pressing component are arranged in sequence from top to bottom according to the spatial height position.
3. The online slurry multi-element grade analysis system according to claim 2, characterized in that: The filter assembly is arranged at the uppermost end and fixed on the first fixed base. The liquid inlet of the filter assembly is located at the top to input the ore pulp and make the ore pulp flow downward to achieve filtration through the filter assembly, filter out the liquid in the ore pulp, and make the ore pulp initially present a high moisture content and a layered cake-like state, so that the solid minerals in the ore pulp form a mineral-containing filter block to obtain a mineral-containing filter block.
4. The online slurry multi-element grade analysis system according to claim 2, characterized in that: The mineral powder pressing assembly is arranged at the lowest end and can be fixed on the second fixed machine base. There is a height difference between the filtering assembly and the mineral powder pressing assembly. The cake drying assembly and the cake crushing assembly are arranged between the filtering assembly and the mineral powder pressing assembly. The cake drying assembly and the cake crushing assembly can both be fixed on the mineral powder pressing assembly.
5. The online slurry multi-element grade analysis system according to claim 4, characterized in that: The feeding end of the cake drying component extends into the interior of the filter component to receive the mineral-containing filter block obtained by the filter component, and the cake drying component dries the mineral-containing filter block to reduce the water content and form a dried filter block.
6. The online pulp multi-element grade analysis system according to claim 5, characterized in that: The cake crushing assembly is arranged below the cake drying assembly, and the feed port of the cake crushing assembly is connected to the discharge port of the cake drying assembly, so that the dried filter block is crushed by the cake crushing assembly to obtain mineral powder, thereby achieving a uniform cake crushing state.
7. The online pulp multi-element grade analysis system according to claim 6, characterized in that: The mineral powder pressing assembly is arranged below the cake crushing assembly.
8. The online slurry multi-element grade analysis system according to claim 7, characterized in that: A sample ring is provided on the mineral powder pressing component so that the mineral powder discharged from the discharge port of the cake crushing component falls into the sample ring, and the mineral powder in the sample ring is pressed by the mineral powder pressing component.
9. The online slurry multi-element grade analysis system according to claim 8, characterized in that: The crushing shell is located between the cake drying assembly and the mineral powder pressing assembly and is fixed to the top of the mineral powder pressing assembly by bolts.
10. The online pulp multi-element grade analysis system according to any one of claims 1 to 5, characterized in that: The crushing disc and feeding mechanism are arranged inside the crushing shell, and the feeding mechanism is located on one side of the crushing disc. The other side of the crushing disc is connected to the power output end of the crushing drive mechanism. The crushing drive mechanism can drive the crushing disc to rotate to crush the dried filter block and obtain mineral powder.