Full-automatic visual lamp inspection machine for penicillin bottle vaccines

Abstract

The utility model discloses a penicillin bottle vaccine full-automatic visual lamp inspection machine, which comprises a mold plate assembly module, a gland assembly module, a main shaft, an inner shaft, a fixed plate, a speed reducer gear, a bull gear, a fixed compression ring and a compression ring cushion block, the mold plate assembly module comprises an upper mold plate and a lower mold plate, the fixed compression ring is arranged on the upper side of the upper mold plate, and the compression ring cushion block is arranged on the lower side of the upper mold plate. A fixing ring is arranged on the upper side of the fixing pressing ring, a pressing ring cushion block is arranged between the fixing ring and the fixing pressing ring, a gland assembling module is arranged on the lower side of the fixing pressing ring and comprises a gland mechanism and a bottle pressing structure, the gland mechanism is annularly distributed on the lower side of the fixing pressing ring, and the bottle pressing structure is arranged on the lower side of the fixing pressing ring. A rotary disc upper plate is arranged on the cover pressing mechanism, the size of the rotary disc upper plate is matched with that of the cover pressing mechanism, and a limiting ring is arranged between the upper mold disc and the lower mold disc. The device is simple in structure, high in precision and high in speed, and the production efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of medical equipment, in particular to a fully automatic visual light inspection machine for vaccine vials. Background Art

[0002] With the rapid development of science and technology, the field of medical machinery and equipment has also made great progress, with medical equipment moving towards a more intelligent direction. In the field of medical machinery and equipment, optical inspection machines are devices that use optical imaging and computer image comparison principles. They are mainly used in pharmaceutical factories to automatically detect visible foreign matter in ampoules, vials, oral liquid products, and lyophilized powder injections.

[0003] The existing visual inspection machine requires manual transportation of syringe bottles, which is time-consuming and labor-intensive, and may also result in operational errors, greatly increasing the cost of using the visual inspection machine. Therefore, the present invention proposes a fully automatic visual visual inspection machine for syringe bottles of vaccines to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a fully automatic visual light inspection machine for vaccine vials to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic visual light inspection machine for vaccine vials of syringes, comprising a mold tray assembly module, a capping assembly module, a main shaft, an inner shaft, a fixed plate, a reducer gear, a large gear, a fixed pressure ring and a pressure ring gasket, the mold tray assembly module comprising an upper mold tray and a lower mold tray, a fixed pressure ring is provided on the upper side of the upper mold tray, a fixed ring is provided on the upper side of the fixed pressure ring, a pressure ring gasket is provided between the fixed ring and the fixed pressure ring, a capping assembly module is provided on the lower side of the fixed pressure ring, the capping assembly module comprises a capping mechanism and a bottle pressing structure, the capping mechanism is distributed in a ring shape on the lower side of the fixed pressure ring, a turntable upper plate is provided on the capping mechanism, the size of the turntable upper plate is adapted to the size of the capping mechanism, and a limiting ring is provided between the upper mold tray and the lower mold tray.

[0006] Preferably, a plurality of support columns are provided on the lower side of the turntable upper plate, and a bottle pressing structure is provided on one end of the plurality of support columns away from the turntable upper plate, and the bottle pressing structure and the cap pressing mechanism are symmetrically arranged relative to the turntable upper plate.

[0007] Preferably, a fixed corrugated ring is provided on the side of the bottle pressing structure away from the support column, a mold base is provided on the lower side of the fixed corrugated ring, a steel ring fixing block is provided on the lower side of the mold base, and a fixing plate is provided on the lower side of the steel ring fixing block.

[0008] Preferably, a reducer gear is provided on the lower side of the fixed plate, a large gear is provided on the outer side of the reducer gear, the size of the large gear is adapted to the size of the reducer gear, a main shaft is provided on the lower side of the large gear, an inner shaft is provided inside the main shaft, and the size of the inner shaft is adapted to the size of the main shaft.

[0009] Preferably, a front wall panel is provided on the end of the inner shaft away from the large gear, a rear wall panel is provided on the lower side of the front wall panel, a conveyor belt is provided between the front wall panel and the rear wall panel, a passive wheel is provided on one side of the conveyor belt, a passive shaft is provided on the passive wheel, a support is provided at a position of the front wall panel corresponding to the passive wheel, a chain is provided on one side of the rear wall panel, a driving shaft is provided on the chain at a position away from the passive shaft, a motor is provided at the shaft end of the driving shaft, and a driving wheel is provided on the driving shaft.

[0010] Preferably, a first conveying gear and a second conveying gear are provided on the conveyor belt near the driving wheel, a closing plate is provided on the upper side of the first conveying gear and the second conveying gear, a supporting roller shaft is provided between the front wall panel and the rear wall panel near the closing plate, a first wall panel support rod is provided at the position where the supporting roller shaft is connected to the closing plate, and a second wall panel support rod is provided on the closing plate away from the first wall panel support rod.

[0011] Compared with the existing technology, the beneficial effects of the present invention are: the present invention has a simple structure, high precision, high speed, greatly improves production efficiency, ensures that the assembly of the syringe bottle can be automated through the capping mechanism and the bottle pressing structure, and ensures that the mold tray assembly module has a certain stability through the fixing ring, the fixed pressure ring and the pressure ring gasket. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the explosion structure of the upper die plate of the utility model;

[0014] Figure 3 This is a schematic diagram of the explosion structure of the lower die plate of the utility model;

[0015] Figure 4 This is a schematic diagram of the explosion structure of the conveyor belt of the present utility model.

[0016] In the figure: 1. Die plate assembly module; 2. Capping assembly module; 3. Main shaft; 4. Inner shaft; 5. Fixed plate; 6. Reducer gear; 7. Large gear; 8. Fixed pressure ring; 9. Pressure ring gasket; 10. Fixed ring; 11. Limiting ring; 12. Capping mechanism; 13. Turntable upper plate; 14. Support column; 15. Fixed corrugated ring; 16. Die plate base; 17. Steel ring fixing block; 18. Bottle pressing structure; 19. Rear wall panel; 20. Front wall panel; 21. Motor; 22. Passive wheel; 23. Passive shaft; 24. First conveying gear; 25. Second conveying gear; 26. Closing plate; 27. Support; 28. First wall panel support rod; 29. ​​Second wall panel support rod; 30. Chain; 31. Support roller shaft; 32. Driving wheel; 33. Driving shaft. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0019] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0020] See also Figure 1-4The present invention provides a technical solution: a fully automatic visual light inspection machine for vaccine vials, comprising a die tray assembly module 1, a capping assembly module 2, a main shaft 3, an inner shaft 4, a fixed plate 5, a reducer gear 6, a large gear 7, a fixed pressure ring 8 and a pressure ring pad 9. The die tray assembly module 1 comprises an upper die tray and a lower die tray, the upper side of the upper die tray is provided with a fixed pressure ring 8, the upper side of the fixed pressure ring 8 is provided with a fixed ring 10, a pressure ring pad 9 is provided between the fixed ring 10 and the fixed pressure ring 8, and the lower side of the fixed pressure ring 8 is provided with a capping assembly module 2. The capping assembly module 2 comprises a capping mechanism 12 and a bottle pressing structure 18, the capping mechanism 12 is annularly distributed on the lower side of the fixed pressure ring 8, a turntable upper plate 13 is provided on the capping mechanism 12, the size of the turntable upper plate 13 is adapted to the size of the capping mechanism 12, and a limiting ring 11 is provided between the upper die tray and the lower die tray.

[0021] In this embodiment, a plurality of support columns 14 are provided on the lower side of the turntable upper plate 13, and a bottle pressing structure 18 is provided on the end of the plurality of support columns 14 away from the turntable upper plate 13. The bottle pressing structure 18 and the cap pressing mechanism 12 are symmetrically arranged relative to the turntable upper plate 13.

[0022] In this embodiment, a fixed corrugated ring 15 is provided on the side of the bottle pressing structure 18 away from the support column 14, a mold base 16 is provided on the lower side of the fixed corrugated ring 15, a steel ring fixing block 17 is provided on the lower side of the mold base 16, and a fixing plate 5 is provided on the lower side of the steel ring fixing block 17.

[0023] In this embodiment, a reducer gear 6 is provided on the lower side of the fixed plate 5, and a large gear 7 is provided on the outer side of the reducer gear 6. The size of the large gear 7 is adapted to the size of the reducer gear 6. A main shaft 3 is provided on the lower side of the large gear 7, and an inner shaft 4 is provided inside the main shaft 3. The size of the inner shaft 4 is adapted to the size of the main shaft 3.

[0024] In this embodiment, a front wall panel 20 is provided on the end of the inner shaft 4 away from the large gear 7, and a rear wall panel 19 is provided on the lower side of the front wall panel 20. A conveyor belt is provided between the front wall panel 20 and the rear wall panel 19, and a passive wheel 22 is provided on one side of the conveyor belt. A passive shaft 23 is provided on the passive wheel 22. A support 27 is provided at the position corresponding to the front wall panel 20 and the passive wheel 22. A chain 30 is provided on one side of the rear wall panel 19, and a driving shaft 33 is provided on the chain 30 away from the passive shaft 23. A motor 21 is provided at the shaft end of the driving shaft 33, and a driving wheel 32 is provided on the driving shaft 33.

[0025] In this embodiment, a first conveying gear 24 and a second conveying gear 25 are provided on the conveyor belt near the driving wheel 32, and a closing plate 26 is provided on the upper side of the first conveying gear 24 and the second conveying gear 25. A supporting roller shaft 31 is provided between the front wall panel 20 and the rear wall panel 19 near the closing plate 26, and a first wall panel support rod 28 is provided at the position where the supporting roller shaft 31 is connected to the closing plate 26, and a second wall panel support rod 29 is provided on the closing plate 26 away from the first wall panel support rod 28.

[0026] Working principle: The staff aligns the vials with the capping assembly module 2, clamps multiple vials one by one through the capping mechanism 12 and the bottle pressing structure 18, and drives the driving shaft 33 to rotate through the motor 21, and then the driving wheel 32 also rotates, thereby making the conveyor belt run, and the driven shaft 23 drives the driven wheel 22 to rotate, and at the same time the main shaft 3 also rotates, and the inner shaft 4 drives the large gear 7 to rotate, thereby making the entire capping assembly module 2 rotate, and then the multiple vials can be inspected one by one.

[0027] It is worth noting that the entire device is controlled by a master control button. Since the devices matched with the control button are commonly used devices and belong to existing mature technologies, their electrical connection relationships and specific circuit structures will not be described in detail here.

[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic visual inspection machine for vaccine vials, characterized in that: The present invention comprises a die plate assembly module (1), a pressure cover assembly module (2), a main shaft (3), an inner shaft (4), a fixed plate (5), a reducer gear (6), a large gear (7), a fixed pressure ring (8) and a pressure ring pad (9), wherein the die plate assembly module (1) comprises an upper die plate and a lower die plate, a fixed pressure ring (8) is provided on the upper side of the upper die plate, a fixed ring (10) is provided on the upper side of the fixed pressure ring (8), and a pressure ring pad is provided between the fixed ring (10) and the fixed pressure ring (8). Block (9), a capping assembly module (2) is provided on the lower side of the fixed pressure ring (8), the capping assembly module (2) includes a capping mechanism (12) and a bottle pressing structure (18), the capping mechanism (12) is distributed in an annular shape on the lower side of the fixed pressure ring (8), a turntable upper plate (13) is provided on the capping mechanism (12), the size of the turntable upper plate (13) is adapted to the size of the capping mechanism (12), and a limiting ring (11) is provided between the upper die plate and the lower die plate.

2. The fully automatic visual inspection machine for vaccine vials according to claim 1, characterized in that: A plurality of support columns (14) are provided on the lower side of the turntable upper plate (13); a bottle pressing structure (18) is provided on one end of the plurality of support columns (14) away from the turntable upper plate (13); and the bottle pressing structure (18) and the cap pressing mechanism (12) are symmetrically arranged relative to the turntable upper plate (13).

3. The fully automatic visual inspection machine for vaccine vials according to claim 2, characterized in that: A fixed corrugated ring (15) is provided on the side of the bottle pressing structure (18) away from the support column (14); a mold base (16) is provided on the lower side of the fixed corrugated ring (15); a steel ring fixing block (17) is provided on the lower side of the mold base (16); and a fixing plate (5) is provided on the lower side of the steel ring fixing block (17).

4. The fully automatic visual inspection machine for vaccine vials according to claim 3, characterized in that: A reducer gear (6) is provided on the lower side of the fixed plate (5), a large gear (7) is provided on the outer side of the reducer gear (6), the size of the large gear (7) is adapted to the size of the reducer gear (6), a main shaft (3) is provided on the lower side of the large gear (7), an inner shaft (4) is provided inside the main shaft (3), and the size of the inner shaft (4) is adapted to the size of the main shaft (3).

5. The fully automatic visual inspection machine for vaccine vials according to claim 1, characterized in that: A front wall plate (20) is provided on one end of the inner shaft (4) away from the large gear (7), a rear wall plate (19) is provided on the lower side of the front wall plate (20), a conveyor belt is provided between the front wall plate (20) and the rear wall plate (19), a passive wheel (22) is provided on one side of the conveyor belt, a passive shaft (23) is provided on the passive wheel (22), a support (27) is provided at a position corresponding to the front wall plate (20) and the passive wheel (22), a chain (30) is provided on one side of the rear wall plate (19), a driving shaft (33) is provided on the chain (30) at a position away from the passive shaft (23), a motor (21) is provided at the shaft end of the driving shaft (33), and a driving wheel (32) is provided on the driving shaft (33).

6. The fully automatic visual inspection machine for vaccine vials according to claim 5, characterized in that: A first conveying gear (24) and a second conveying gear (25) are provided on the conveyor belt at a position close to the driving wheel (32); a sealing plate (26) is provided on the upper side of the first conveying gear (24) and the second conveying gear (25); a supporting roller shaft (31) is provided between the front wall panel (20) and the rear wall panel (19) at a position close to the sealing plate (26); a first wall panel support rod (28) is provided at a position where the supporting roller shaft (31) is connected to the sealing plate (26); and a second wall panel support rod (29) is provided on the sealing plate (26) at a position away from the first wall panel support rod (28).

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