Transformer silicon steel sheet stacking and shaping machine

By designing an automated transformer silicon steel sheet stacking and shaping machine, and utilizing horizontal and vertical drive mechanisms and servo motors, automatic shaping of silicon steel sheets is achieved, solving the problem of increased production costs caused by manual handling and improving shaping accuracy and efficiency.

CN223378022UActive Publication Date: 2025-09-23DONGGUAN YINGDE PRECISION HARDWARE CO LTD
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Patent Information

Application Number
CN202422814745.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-23
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Traditional transformer silicon steel sheet stacking and shaping machines require manual handling, which increases production costs.

Method used

A transformer silicon steel sheet stacking and shaping machine was designed. It adopted horizontal and vertical drive mechanisms, combined with servo motors and threaded rods to achieve automatic shaping of silicon steel sheets and avoid manual handling.

Benefits of technology

The automatic shaping machine saves manpower and material resources, reduces production costs, improves shaping accuracy, and avoids bending of silicon steel sheets during the shaping process.

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Abstract

The utility model discloses a transformer silicon steel sheet stacking and shaping machine which comprises a transverse driving mechanism, a vertical driving mechanism is installed on the transverse driving mechanism in a sliding mode, a shaping mechanism is installed on one side of the vertical driving mechanism in a sliding mode, and the shaping mechanism comprises a support. A second sliding block sliding on the vertical driving mechanism is installed at one end of the support, a supporting plate is arranged at the other end of the support, a third sliding rail is arranged on one side of the upper end face of the supporting plate, a fourth sliding rail is arranged on the side, right opposite to the third sliding rail, of the upper end face of the supporting plate, and a fifth sliding rail and a sixth sliding rail are arranged on the other two sides of the upper end face of the supporting plate respectively. According to the transformer silicon steel sheet shaping device, transformer silicon steel sheets do not need to be carried to a shaping machine for shaping, manpower and material resources are saved, the production cost of transformers is reduced, the force for shaping the transformer silicon steel sheets can be adjusted in a manual rotating shaping mode, and the phenomenon that the transformer silicon steel sheets are bent during shaping is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer silicon steel sheet shaping, in particular to a transformer silicon steel sheet stacking and shaping machine. Background Art

[0002] Transformer silicon steel sheet stacking and shaping machines are primarily used to precisely stack and shape silicon steel sheets during transformer manufacturing. Their basic principle is to mechanically control the stacking order and shape of the silicon steel sheets. In transformer production, the quality and stacking accuracy of the silicon steel sheets directly impact transformer performance, such as reducing iron loss and improving magnetic permeability. Traditional manual stacking methods suffer from low efficiency and poor precision. As transformer manufacturing evolves towards higher efficiency and precision, stacking and shaping machines have emerged.

[0003] When using the existing shaping machine, the transformer silicon steel sheets need to be placed on the shaping machine, and then the shaping machine is started to shape the transformer silicon steel sheets for subsequent processes. However, transferring the transformer silicon steel sheets requires a waste of manpower and material resources, resulting in an increase in the production cost of the transformer. Utility Model Content

[0004] The purpose of the utility model is to provide a transformer silicon steel sheet stacking and shaping machine, which has the advantages of quick shaping and no need to transport the transformer silicon steel sheets, solving the problem that the current shaping machine needs to transport the transformer silicon steel sheets to the machine, resulting in increased transformer production costs.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a transformer silicon steel sheet stacking and shaping machine, comprising a transverse driving mechanism, a vertical driving mechanism slidably installed on the transverse driving mechanism, a shaping mechanism slidably installed on one side of the vertical driving mechanism, the shaping mechanism comprising a bracket, one end of the bracket is equipped with a second slider sliding on the vertical driving mechanism, and the other end is provided with a support plate, a third slide rail is provided on one side of the upper end surface of the support plate, and a fourth slide rail is provided on the side of the upper end surface of the support plate facing the third slide rail, a fifth slide rail and a sixth slide rail are respectively provided on the other two sides of the upper end surface of the support plate, the third slide rail and the fourth slide rail are jointly slidably connected to the first shaping assembly, the fifth slide rail and the sixth slide rail are jointly slidably connected to the second shaping assembly, the first shaping assembly and the second shaping assembly are arranged perpendicular to each other, and the first shaping assembly is placed above the second shaping assembly.

[0006] Preferably, the horizontal drive mechanism includes a base, two first slide rails are symmetrically arranged on the upper end surface of the base, and a first threaded rod parallel to the first slide rail is arranged inside the base, one end of the first threaded rod is connected to a first servo motor, and the outer edge surface of the first threaded rod is spirally connected to a connecting plate, and the top end of the connecting plate is fixed to the side of the vertical drive mechanism.

[0007] Preferably, the vertical drive mechanism includes a support frame, a plurality of first sliding blocks adapted to the first slide rail are provided at the bottom end of the support frame, a support column is provided at the top end of the support frame, two second slide rails are symmetrically provided on the side of the support column, and a second threaded rod is installed in the middle of one side of the support column where the second slide rail is provided, and the bottom end of the second threaded rod is connected to a second servo motor.

[0008] Preferably, the first shaping component includes a first slide plate and a second slide plate, wherein a third slider slidably connected to a third slide rail is installed at the bottom end of the first slide plate, and a fourth slider slidably connected to a fourth slide rail is installed at the bottom end of the second slide plate, and a first double-threaded rod is commonly connected between the first slide plate and the second slide plate.

[0009] Preferably, the outer edge surface of the first double-threaded rod is provided with two threads with opposite spiral directions, the bottom ends of the first slide plate and the second slide plate are both installed with a first limiting plate, and the bottom end of the first limiting plate is installed with a first shaping plate.

[0010] Preferably, the second shaping assembly includes a third slide and a fourth slide, wherein a fifth slide block slidably connected to a fifth slide rail is installed at the bottom end of the third slide, and a sixth slide block slidably connected to a sixth slide rail is installed at the bottom end of the fourth slide, and a second double-threaded rod is commonly connected between the third slide and the fourth slide.

[0011] Preferably, the outer edge surface of the second double-threaded rod is provided with two threads with opposite spiral directions, the bottom ends of the third and fourth slides are both installed with second limiting plates, and the bottom end of the second limiting plate is installed with a second shaping plate.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] 1. The utility model is provided with a base, a first slide rail, a first threaded rod, a first servo motor, a connecting plate, a support frame, a first slider, a support column, a second slide rail, a second threaded rod, a second servo motor and a shaping mechanism. The first servo motor drives the first threaded rod to rotate, and the connecting plate on the first threaded rod drives the first slider at the bottom end of the support frame to slide on the first slide rail. The second servo motor drives the second threaded rod to rotate, and the second threaded rod drives the second slider on the bracket to slide on the second slide rail, so as to achieve the purpose of changing the position of the shaping mechanism, without having to transport the transformer silicon steel sheet to the shaping machine, saving manpower and material resources, and reducing the production cost of the transformer.

[0014] 2. The utility model is provided with a first slide, a second slide, a first double-threaded rod, a first limiting plate, a first shaping plate, a third slide, a fourth slide, a second double-threaded rod, a second limiting plate and a second shaping plate. By rotating the first double-threaded rod, the first double-threaded rod is spirally cooperated with the first slide and the second slide to drive the first slide and the second slide to move toward each other synchronously, and the first shaping plates at the bottom ends of the two first limiting plates are used for preliminary shaping of the two sides of the transformer silicon steel sheet. By rotating the second double-threaded rod, the second double-threaded rod is spirally cooperated with the third slide and the fourth slide to drive the third slide and the fourth slide to move toward each other synchronously, and the second shaping plates at the bottom ends of the two second limiting plates are used to shape the other two sides of the transformer, thereby completing the shaping of the transformer silicon steel sheet. By manually rotating the shaping method, the force of shaping the transformer silicon steel sheet can be adjusted to avoid bending of the transformer silicon steel sheet during shaping. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 For this utility model Figure 1 Schematic diagram of the structure of the middle transverse drive mechanism;

[0017] Figure 3 For this utility model Figure 1 Schematic diagram of the structure of the vertical drive mechanism;

[0018] Figure 4 For this utility model Figure 1 Schematic diagram of the split structure of the middle shaping mechanism.

[0019] The reference numerals and names in the figures are as follows:

[0020] 1. Horizontal drive mechanism; 11. Base; 12. First slide rail; 13. First threaded rod; 14. First servo motor; 15. Connecting plate; 2. Vertical drive mechanism; 21. Support frame; 22. First slider; 23. Support column; 24. Second slide rail; 25. Second threaded rod; 26. Second servo motor; 3. Shaping mechanism; 31. Bracket; 32. Second slider; 33. Support plate; 34. Third slide rail; 35. Fourth slide rail; 36. Fifth slide rail; 37. Sixth slide rail; 4. First shaping assembly; 41. First slide plate; 42. Second slide plate; 43. Third slide plate; 44. Fourth slide plate; 45. First double-threaded rod; 46. First limit plate; 47. First shaping plate; 5. Second shaping assembly; 51. Third slide plate; 52. Fourth slide plate; 53. Fifth slide plate; 54. Sixth slide plate; 55. Second double-threaded rod; 56. Second limit plate; 57. Second shaping plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0023] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.

[0024] See also Figures 1 to 4, the utility model provides an embodiment: a transformer silicon steel sheet stacking and shaping machine, including a horizontal driving mechanism 1, a vertical driving mechanism 2 is slidably installed on the horizontal driving mechanism 1, a shaping mechanism 3 is slidably installed on one side of the vertical driving mechanism 2, the shaping mechanism 3 includes a bracket 31, one end of the bracket 31 is equipped with a second slider 32 that slides on the vertical driving mechanism 2, and the other end is provided with a support plate 33, one side of the upper end surface of the support plate 33 is provided with a third slide rail 34, and the side of the upper end surface of the support plate 33 facing the third slide rail 34 is provided with a fourth slide rail 35, the other two sides of the upper end surface of the support plate 33 are respectively provided with a fifth slide rail 36 and a sixth slide rail 37, the third slide rail 34 and the fourth slide rail 35 are slidably connected together with the first shaping component 4, the fifth slide rail 36 and the sixth slide rail 37 are slidably connected with the second shaping component 5 together, the first shaping component 4 and the second shaping component 5 are arranged perpendicular to each other, and the first shaping component 4 is placed above the second shaping component 5, the horizontal driving mechanism 1 includes a base 11, the upper end surface of the base 11 is symmetrically provided with two first slide rails 12, and the base 11 is provided with a first threaded rod 13 parallel to the first slide rail 12, one end of the first threaded rod 13 is connected to the first servo motor 14, and the outer edge surface of the first threaded rod 13 is spirally connected to the connecting plate 15, the top of the connecting plate 15 is fixed to the side of the vertical driving mechanism 2, the vertical driving mechanism 2 includes a support frame 21, and the bottom end of the support frame 21 is provided with a plurality of first slide rails 12 adapted to the first slide rail 12 A slider 22, a support column 23 is provided at the top of the support frame 21, two second slide rails 24 are symmetrically provided on the side of the support column 23, and a second threaded rod 25 is installed in the middle of one side of the support column 23 where the second slide rail 24 is provided, and a second servo motor 26 is connected to the bottom end of the second threaded rod 25. The first shaping component 4 includes a first slide 41 and a second slide 42, wherein a third slider 43 slidably connected to the third slide rail 34 is installed at the bottom end of the first slide 41, and a fourth slider 44 slidably connected to the fourth slide rail 35 is installed at the bottom end of the second slide 42. A first double-threaded rod 45 is commonly connected between the first slide 41 and the second slide 42, and the outer edge surface of the first double-threaded rod 45 is provided with two threads with opposite spiral directions. The bottom ends of the first slide 41 and the second slide 42 are both installed with a first limit plate 46, and the bottom end of the first limit plate 46 is installed with a first shaping plate 47. The second shaping assembly 5 includes a third slide 51 and a fourth slide 52, wherein the bottom end of the third slide 51 is installed with a fifth slider 53 slidably connected to the fifth slide rail 36, and the bottom end of the fourth slide 52 is installed with a sixth slider 54 slidably connected to the sixth slide rail 37. A second double-threaded rod 55 is commonly connected between the third slide 51 and the fourth slide 52, and the outer edge surface of the second double-threaded rod 55 is provided with two threads with opposite spiral directions. The bottom ends of the third slide 51 and the fourth slide 52 are both installed with a second limit plate 56, and the bottom end of the second limit plate 56 is installed with a second shaping plate 57.

[0025] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A transformer silicon steel sheet stacking and shaping machine, comprising a transverse drive mechanism (1), characterized in that: A vertical driving mechanism (2) is slidably mounted on the horizontal driving mechanism (1), a shaping mechanism (3) is slidably mounted on one side of the vertical driving mechanism (2), and the shaping mechanism (3) comprises a bracket (31), one end of the bracket (31) is mounted with a second slider (32) that slides on the vertical driving mechanism (2), and the other end is provided with a support plate (33), one side of the upper end surface of the support plate (33) is provided with a third slide rail (34), and the side of the upper end surface of the support plate (33) facing the third slide rail (34) is provided with a The fourth slide rail (35) is provided with a fifth slide rail (36) and a sixth slide rail (37) on the other two sides of the upper end surface of the support plate (33), the third slide rail (34) and the fourth slide rail (35) are slidably connected to the first shaping component (4), the fifth slide rail (36) and the sixth slide rail (37) are slidably connected to the second shaping component (5), the first shaping component (4) and the second shaping component (5) are arranged perpendicular to each other, and the first shaping component (4) is placed above the second shaping component (5).

2. The transformer silicon steel sheet stacking and shaping machine according to claim 1, characterized in that: The horizontal drive mechanism (1) comprises a base (11), two first slide rails (12) are symmetrically arranged on the upper end surface of the base (11), and a first threaded rod (13) parallel to the first slide rail (12) is arranged inside the base (11), one end of the first threaded rod (13) is connected to a first servo motor (14), and the outer edge surface of the first threaded rod (13) is spirally connected to a connecting plate (15), and the top end of the connecting plate (15) is fixed to the side of the vertical drive mechanism (2).

3. The transformer silicon steel sheet stacking and shaping machine according to claim 1, characterized in that: The vertical drive mechanism (2) comprises a support frame (21), a plurality of first sliding blocks (22) adapted to the first slide rails (12) are provided at the bottom end of the support frame (21), a support column (23) is provided at the top end of the support frame (21), two second slide rails (24) are symmetrically provided on the side of the support column (23), and a second threaded rod (25) is installed in the middle of one side of the support column (23) on which the second slide rails (24) are provided, and a second servo motor (26) is connected to the bottom end of the second threaded rod (25).

4. The transformer silicon steel sheet stacking and shaping machine according to claim 1, characterized in that: The first shaping assembly (4) includes a first slide (41) and a second slide (42), wherein a third slider (43) slidably connected to a third slide rail (34) is installed at the bottom end of the first slide (41), and a fourth slider (44) slidably connected to a fourth slide rail (35) is installed at the bottom end of the second slide (42), and a first double-threaded rod (45) is commonly connected between the first slide (41) and the second slide (42).

5. The transformer silicon steel sheet stacking and shaping machine according to claim 4, characterized in that: The outer edge surface of the first double-threaded rod (45) is provided with two threads with opposite spiral directions. The bottom ends of the first slide plate (41) and the second slide plate (42) are both installed with a first limiting plate (46), and the bottom end of the first limiting plate (46) is installed with a first shaping plate (47).

6. The transformer silicon steel sheet stacking and shaping machine according to claim 1, characterized in that: The second shaping assembly (5) includes a third slide (51) and a fourth slide (52), wherein a fifth slider (53) slidably connected to a fifth slide rail (36) is installed at the bottom end of the third slide (51), and a sixth slider (54) slidably connected to a sixth slide rail (37) is installed at the bottom end of the fourth slide (52), and a second double-threaded rod (55) is commonly connected between the third slide (51) and the fourth slide (52).

7. The transformer silicon steel sheet stacking and shaping machine according to claim 6, characterized in that: The outer edge surface of the second double-threaded rod (55) is provided with two threads with opposite spiral directions. The bottom ends of the third slide plate (51) and the fourth slide plate (52) are both installed with a second limiting plate (56), and the bottom end of the second limiting plate (56) is installed with a second shaping plate (57).