High-speed anti-interference wire harness
The cable is fixed to the plastic shell with UV glue and copper foil, combined with a metal shielding shell and screw locking, which solves the problem of unstable connection of the D-SUB connector assembly and achieves the stability and high transmission rate of the high-speed anti-interference harness.
Patent Information
- Application Number
- CN202422006263.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-08-19
AI Technical Summary
In the prior art, the connection between the terminals and the plastic shell of the D-SUB connector assembly is unstable and easily shakes, resulting in unstable signal transmission. In particular, it is easy to become tangled when using Category 7 cables, affecting product performance.
UV glue is used to fix the cable to the plastic shell, copper foil is used to fix the internal braided layer of the cable, and the connector structure is reinforced by the metal shielding shell and mesh tail sheath, combined with screw locking to form a fully shielded design.
It achieves the stability of cable connection and the reliability of signal transmission, reduces interference, and ensures the security of connection and transmission rate.
Smart Images

Figure CN223378507U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of connectors, in particular to a high-speed anti-interference wiring harness. Background Art
[0002] With the continuous advancement of technology, the demand for network applications continues to increase, especially in some important fields that require higher and faster transmission requirements. For some professional application fields such as medical care, scientific research and high-performance computing, higher speed and reliability network connections are required.
[0003] When processing the D-SUB connector assembly on the right end, due to the small width and thickness of the terminal, the large number of holes, the high insertion force, the unstable connection with the plastic shell, and the tendency to shake, it cannot be properly fixed, affecting the reliability of signal transmission. In severe cases, it may cause the terminal to fall off, resulting in quality problems. When using Category 7 cables, since there are many shielding wires in the cable, if they are not fixed, it is easy to cause them to become scattered and affect product performance.
[0004] A wiring harness with high transmission rate and high anti-interference performance is proposed. It has high transmission rate and fully shielded design to minimize interference and ensure a more stable connection. Utility Model Content
[0005] The main technical problem solved by the utility model is to provide a high-speed anti-interference wiring harness with a firm structure, safety and reliability, high transmission rate, and a fully shielded design to minimize interference and ensure a more stable connection.
[0006] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a high-speed anti-interference wiring harness, which includes a cable, a crystal head, and a connector. The left and right ends of the cable are respectively connected to a crystal head and a connector, and the connection between the cable and the crystal head is covered with a crystal head sheath. The connector includes a connector body, a metal shielding shell, a screw and a mesh tail sheath. The connector body includes a plastic shell and two rows of riveted terminals plugged into the plastic shell. The riveted terminals are connected to the cable, and UV glue is applied at the connection between the cable and the plastic shell. The connector body is inserted into the metal shielding shell. Two screws that can lock the connector body are installed on the metal shielding shell, and a mesh tail sheath is installed at the connection between the metal shielding shell and the cable.
[0007] Preferably, the cable end is peeled to retain the braided layer and the connecting wires, the wires are wrapped in the braided layer, the braided layer is folded back and covered on the cable outer sheath, copper foil is wrapped around the folded braided layer, and the braided layer and copper foil are covered with a heat shrink tube.
[0008] Preferably, the screw is threadedly connected to the metal shielding shell, and connecting ends are extended outward at both ends of the plastic shell, and threaded holes that cooperate with the screw are provided at the connecting ends.
[0009] Preferably, the metal shielding shell adopts an upper and lower split shell, which is assembled by crimping. The head of the metal shielding shell is provided with a slot for installing the connector body, and the tail of the metal shielding shell is provided with a circle of raised blocks that are clamped on the mesh tail sleeve, and the mesh tail sleeve is provided with a slot that cooperates with it.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] Use UV glue to seal the connector. UV glue has the advantages of energy saving, environmental protection, economy and high efficiency. It can not only achieve the purpose of fixing the cable, but also meet environmental protection requirements and prevent the hidden danger of unstable wire connection caused by repeated use of the wire harness.
[0012] Use copper foil to fix the internal braiding of the cable. Copper foil has good conductivity and excellent continuity, and provides electromagnetic shielding effect. On the one hand, it prevents the braiding from short-circuiting on the core wire, and on the other hand, it can also achieve the effect of grounding, which is safer and more reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a structural diagram of a high-speed anti-interference wiring harness.
[0014] Figure 2 This is a schematic diagram of the connector structure of a high-speed anti-interference wiring harness.
[0015] Figure 3 This is a cable cross-section diagram of a high-speed anti-interference wiring harness.
[0016] Figure 4 A cross-sectional view of a connector for a high-speed, anti-interference wiring harness.
[0017] Among them, 1. Cable, 11. Braided layer, 12. Wire, 2. Crystal head, 3. Connector, 31. Connector body, 32. Metal shielding shell, 321. Card slot, 322. Raised card block, 33. Screw, 34. Mesh tail sheath, 4. Crystal head sheath, 5. Copper foil, 6. Heat shrink tube, 7. UV glue. DETAILED DESCRIPTION
[0018] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present invention.
[0019] See also Figures 1 to 4, the embodiments of the present utility model include:
[0020] A high-speed anti-interference wiring harness includes a cable 1, a crystal head 2, and a connector 3. The left and right ends of the cable 1 are respectively connected to the crystal head 2 and the connector 3. The connection between the cable 1 and the crystal head 2 is covered with a crystal head sheath 4. The connector 3 adopts a D-SUB connector. The D-SUB connector includes a connector body 31, a metal shielding shell 32, a screw 33 and a mesh tail sheath 34. The connector body 31 includes a plastic shell and two rows of riveted terminals plugged into the plastic shell. The riveted terminals are connected to the cable 1. UV glue 7 is applied at the connection between the cable 1 and the plastic shell to effectively fix the plastic shell and the terminals to prevent them from falling off. The connector body 31 is inserted into the metal shielding shell 32. The metal shielding shell 32 can effectively block external interference and maintain the stability and purity of signal transmission. Two screws 33 that can lock the connector body 31 are installed on the metal shielding shell 32. A mesh tail sheath 34 is installed at the connection between the metal shielding shell 32 and the cable 1 to protect the connector from dust and dirt.
[0021] The end of the cable 1 is peeled off to retain the braided layer 11 and the connecting wire 12, the wire 12 is wrapped in the braided layer 11, the braided layer 11 is folded back and put on the outer sheath of the cable 1, and the copper foil 5 is wrapped around the folded braided layer 11 to prevent the braided layer from overlapping the core wire of the cable 1 and forming a short circuit, and the braided layer 11 and the copper foil 5 are covered with a heat shrink tube 6.
[0022] The screw rod 33 is threadedly connected to the metal shielding shell 32 . Connecting ends are extended outward at both ends of the plastic shell, and threaded holes are provided at the connecting ends to match the screw rod 33 .
[0023] The metal shielding shell 32 adopts an upper and lower split shell and is assembled by crimping. The head of the metal shielding shell 32 is provided with a card slot 321 for installing the connector body 31, and the tail of the metal shielding shell 32 is provided with a circle of raised card blocks 322 that are clamped on the mesh tail sheath 34. The mesh tail sheath 34 is provided with a card slot that cooperates with it.
[0024] When assembling the connector 3 of a high-speed anti-interference wiring harness of the present invention, the heat shrink tube 6 is first put into the cable 1, and then the cable 1 is peeled and a certain braided layer 11 and wire 12 are retained, and then the buckle is put into the folded braided layer 11, and the copper foil 5 is neatly wrapped to fix the braided layer 11 to prevent the braided layer 11 from being caught on the core wire to form a short circuit, and then the riveted terminal is inserted into the plastic shell, and after the plastic shell is inserted, UV glue 7 is applied to the connection between the plastic shell and the wire 12 to effectively fix the plastic shell and prevent it from falling off, and the mesh tail sheath 34 is assembled, and finally the metal shielding shell 32 is crimped, and the screw 33 is assembled. At the same time, a product label is affixed to the outer surface of the product to mark the product.
[0025] The utility model discloses a high-speed anti-interference wiring harness with a firm structure, safety and reliability, high transmission rate, and a fully shielded design to minimize interference and ensure a more stable connection.
[0026] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A high-speed anti-interference wiring harness, characterized by: The invention comprises a cable (1), a crystal head (2), and a connector (3); the left and right ends of the cable (1) are respectively connected to the crystal head (2) and the connector (3); a crystal head sheath (4) is provided at the connection between the cable (1) and the crystal head (2); the connector comprises a connector body (31), a metal shielding shell (32), a screw (33), and a mesh tail sheath (34); the connector body (31) comprises a plastic shell and two rows of riveted terminals plugged into the plastic shell; the riveted terminals are connected to the cable (1); UV glue (7) is applied at the connection between the cable (1) and the plastic shell; the connector body (31) is inserted into the metal shielding shell (32); two screws (33) capable of locking the connector body (31) are installed on the metal shielding shell (32); and a mesh tail sheath (34) is installed at the connection between the metal shielding shell (32) and the cable (1).
2. A high-speed anti-interference wiring harness according to claim 1, characterized in that: The cable (1) end portion is peeled to retain a braided layer (11) and a connecting wire (12); the wire (12) is wrapped around the braided layer (11); the braided layer (11) is folded back and sleeved on the outer sheath of the cable (1); a copper foil (5) is wrapped around the folded braided layer (11); and a heat shrink tube (6) is sleeved on the braided layer (11) and the copper foil (5).
3. The high-speed anti-interference wiring harness according to claim 1, characterized in that: The screw rod (33) is threadedly connected to the metal shielding shell (32), and both ends of the plastic shell are extended outward to be provided with connecting ends, and the connecting ends are provided with threaded holes that match the screw rod (33).
4. The high-speed anti-interference wiring harness according to claim 1, characterized in that: The metal shielding shell (32) adopts an upper and lower split shell and is assembled by crimping. The head of the metal shielding shell (32) is provided with a card slot (321) for installing the connector body (31). The tail of the metal shielding shell (32) is provided with a circle of protruding card blocks (322) that are clamped on the mesh tail sheath (34). The mesh tail sheath (34) is provided with a card slot that cooperates with the card slot.