Device for quickly assembling conductive slip ring and motor

By designing a quick-assembly conductive slip ring that connects a detachable brush to a mounting bracket, the problem of complex brush maintenance in the prior art is solved, rapid brush replacement and electrical connection stability are achieved, and maintenance costs and noise are reduced.

CN223378590UActive Publication Date: 2025-09-23SHENZHEN KING CHUANG TECH & ELECTRONICS
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Patent Information

Application Number
CN202422291330.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-09-23
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

In the existing conductive slip ring structure, the brushes are tightly integrated with the device, which requires disassembly of the entire device for maintenance or replacement, increasing maintenance costs and time.

Method used

A quick-assembly conductive slip ring is designed. The brush and the mounting bracket are detachably connected and fixed by a locking piece. The positioning part and the matching part ensure stable contact between the brush and the slip ring. A dust cover and an adapter ring are also provided to improve the stability and flexibility of the electrical connection.

Benefits of technology

It enables quick replacement and maintenance of brushes, reduces maintenance time and costs, improves equipment availability and electrical connection stability, and reduces the impact of noise and pollutants.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quickly assembled conductive slip ring and motor device, which relates to the technical field of motors, and comprises a mounting bracket, an electric brush and a slip ring, the electric brush is detachably connected with the mounting bracket; the electric brush abuts against the slip ring. According to the technical scheme provided by the utility model, the maintenance time and cost can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of motors, in particular to a quick-assembly conductive slip ring and a motor device. Background Art

[0002] In all aspects of our daily lives, electrical connectors are often used to connect electrical inputs and outputs. Conductive slip rings are also a type of electrical connector. Conductive slip rings, also known as collector rings, conductive rings, slip rings, collector rings, or collector rings, allow current to be transmitted from a fixed part (usually the stator of a motor) to a rotating part (usually the rotor of a motor). After long-term use, the brushes of conductive slip rings are prone to wear and require maintenance or replacement. However, the brushes in existing conductive slip ring structures are usually tightly integrated with the equipment. When maintenance or replacement is required, the entire equipment must be disassembled or some relatively complex operations must be performed, increasing maintenance costs. Utility Model Content

[0003] The main purpose of the utility model is to provide a quick-assembly conductive slip ring and a motor device, aiming to reduce maintenance time and cost.

[0004] To achieve the above-mentioned purpose, the utility model provides a quick assembly conductive slip ring, comprising:

[0005] Mounting bracket;

[0006] a brush, the brush being detachably connected to the mounting bracket; and

[0007] The brush is pressed against the slip ring.

[0008] In one embodiment, the mounting bracket is formed with a mounting portion;

[0009] The brush comprises a mounting plate and a plurality of brush wires, wherein the plurality of brush wires are arranged on the same side of the mounting plate, and the plurality of brush wires are pressed against the slip ring;

[0010] The quick-assembly conductive slip ring further includes a locking member, which passes through the mounting plate and is screwed to the mounting portion to fix the mounting plate.

[0011] In one embodiment, the mounting bracket has two mounting portions, and the two mounting portions are spaced apart.

[0012] The quick-assembly conductive slip ring includes two locking pieces, each of which passes through one end of the mounting plate and is screwed to one of the mounting portions.

[0013] In one embodiment, it is characterized in that the mounting bracket is formed with a positioning portion;

[0014] The brush is formed with a matching portion, and the matching portion is matched with the positioning portion for positioning.

[0015] In one embodiment, one of the positioning portion and the matching portion is a positioning protrusion, and the other one is a positioning groove.

[0016] In one embodiment, the quick-assembly conductive slip ring further includes a limiting protrusion provided on the mounting bracket, the limiting protrusion, the brush and the mounting bracket together form a receiving groove, and a partial structure of the slip ring is inserted into the receiving groove.

[0017] In one embodiment, the quick-assembly conductive slip ring further includes a dust cover, which is arranged on the receiving groove. The dust cover is formed with a through hole, and a partial structure of the slip ring is inserted into the receiving groove through the through hole.

[0018] In one embodiment, the quick-assembly conductive slip ring further includes an adapter ring, and the adapter ring is sleeved on an end of the slip ring away from the mounting bracket.

[0019] In one embodiment, the slip ring is provided with a plurality of first through holes, and the plurality of first through holes are arranged in an annular array at an end of the slip ring away from the mounting bracket;

[0020] The adapter ring defines a plurality of second through holes, and each of the second through holes is communicated with a first through hole.

[0021] A motor device is characterized by comprising the quick-assembly conductive slip ring as described above.

[0022] In the technical solution of this utility model, the brush is detachably connected to the mounting bracket, allowing users to easily maintain or replace worn brushes without having to disassemble the entire device. This greatly reduces maintenance time and costs and improves the availability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0024] Figure 1 A schematic structural diagram of an embodiment of a quick-assembly conductive slip ring provided by the present invention;

[0025] Figure 2 A schematic structural diagram of another embodiment of the quick-assembly conductive slip ring provided by the present invention;

[0026] Figure 3 This is a schematic diagram of the structure decomposition of an embodiment of a quick-assembly conductive slip ring provided by the utility model.

[0027] Description of Figure Numbers:

[0028] 100. Quick assembly of conductive slip rings; 1. Mounting bracket; 11. Mounting portion; 12. Positioning protrusion; 2. Brush; 21. Mounting plate; 22. Brush wire; 23. Positioning groove; 3. Slip ring; 31. First through hole; 4. Limiting protrusion; 5. Dust cover; 6. Adapter ring; 61. Second through hole; 7. Protective cover.

[0029] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0031] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0032] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of such features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme in which A and B are satisfied at the same time. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0033] The utility model provides a quick-assembly conductive slip ring 100 .

[0034] See also Figure 1 and Figure 3 In one embodiment of the present invention, the quick-assembly conductive slip ring 100 includes a mounting bracket 1 , a brush 2 and a slip ring 3 ; the brush 2 is detachably connected to the mounting bracket 1 ; and the brush 2 is pressed against the slip ring 3 .

[0035] In the technical solution of this utility model, the brush 2 is detachably connected to the mounting bracket 1, allowing users to easily maintain or replace worn brushes 2 without disassembling the entire device. This significantly reduces maintenance time and costs, improving device availability. The brush 2 presses against the slip ring 3, ensuring that the brush 2 remains in contact with the slip ring 3 even during rotation, forming a conductive path and conducting electricity. Furthermore, the shape and size of the mounting bracket 1, brush 2, and slip ring 3 are easily adjustable, making them suitable for different types of equipment.

[0036] There are many ways to detachably connect. In one embodiment of the present invention, please refer to Figure 1 and Figure 3 The mounting bracket 1 is formed with a mounting portion 11; the brush 2 includes a mounting plate 21 and a plurality of brush filaments 22, all of which are arranged on the same side of the mounting plate 21, and all of which are pressed against the slip ring 3; the quick-assembly conductive slip ring 100 also includes a locking member, which passes through the mounting plate 21 and is screwed to the mounting portion 11 to fix the mounting plate 21. The brush 2 is composed of a mounting plate 21 and a plurality of brush filaments 22, all of which are arranged on the same side of the mounting plate 21 and are pressed against the slip ring 3. This design can ensure uniform contact between the brush 2 and the slip ring 3, and improve the stability and reliability of the electrical connection. At the same time, by screwing the locking member through the mounting plate 21 and the mounting portion 11, the mounting plate 21 can be fixed to ensure that the brush 2 will not loosen during operation. The screw connection method also facilitates the removal and installation of the brush 2. Among them, the locking member is usually a screw of appropriate size. In other embodiments, the brush 2 may be detachably connected to the mounting bracket 1 by a snap connection, or may be detachably connected to the mounting bracket 1 by a sliding locking mechanism.

[0037] Specifically, in one embodiment of the present invention, please refer to Figure 3 The mounting bracket 1 has two mounting portions 11 spaced apart from each other. The quick-assembly conductive slip ring 100 includes two locking members, each of which passes through one end of the mounting plate 21 and is threadedly connected to a mounting portion 11. The mounting bracket 1 has two spaced-apart mounting portions 11, providing more stable support, particularly when supporting heavy brushes 2 or maintaining stability in a vibrating environment. The two locking members secure the ends of the mounting portion 11, ensuring the brushes 2 are fixed in place in both directions and increasing the stability of the overall structure.

[0038] To facilitate installation of the brush 2, in one embodiment of the present invention, the mounting bracket 1 is formed with a positioning portion; the brush 2 is formed with a mating portion that cooperates with the positioning portion for positioning. The coordination of the mating portion and the positioning portion restricts the installation position of the brush 2, thereby ensuring accurate contact between the brush 2 and the slip ring 3, improving the quality and reliability of the electrical connection. Furthermore, when the brush 2 needs to be replaced or maintained, the positioning portion and the mating portion allow for quick removal and reinstallation, improving maintenance efficiency.

[0039] Specifically, in one embodiment of the present invention, please refer to Figures 1 to 3 The positioning portion is a positioning protrusion 12, and the mating portion is a positioning groove 23. Two positioning protrusions 12 are provided, one on each of the two mounting portions 11, and two corresponding positioning grooves 23 are also provided. The positioning protrusions 12 and the positioning grooves 23 ensure that the brush 2 is precisely aligned with the mounting bracket 1 during installation, which helps maintain stable contact between the brush 2 and the slip ring 3. In other embodiments, the positioning portion may be a positioning groove 23, the mating portion may be a positioning protrusion 12, or other positioning methods may be used.

[0040] Further, in one embodiment of the present invention, please refer to Figures 1 to 3 The quick-assembly conductive slip ring 100 also includes a limiting protrusion 4 provided on the mounting bracket 1. The limiting protrusion 4, the brush 2 and the mounting bracket 1 together form a receiving groove, and part of the structure of the slip ring 3 is inserted into the receiving groove. The limiting protrusion 4 is "C"-shaped or "U"-shaped, etc., that is, the limiting protrusion 4 has a gap, and the two mounting parts 11 of the mounting bracket 1 are respectively provided at the opposite ends of the gap. The mounting plate 21 of the brush 2 can close the gap after installation, and at the same time, the multiple brush filaments 22 of the brush 2 can enter the receiving groove through the gap to abut against the slip ring 3. That is, the contact points of the brush 2 and the slip ring 3 are all in the receiving groove. In this way, the noise generated by the brush 2 during the rotation of the slip ring 3 will be partially absorbed by the limiting protrusion 4 and then transmitted out, which greatly reduces the noise. In addition, a circular hole is provided at the bottom of the receiving groove (i.e., part of the structure of the mounting bracket 1) which passes through the mounting bracket 1, so that other components can contact the slip ring 3 through the circular hole when necessary, and the aperture of the circular hole is smaller than the outer diameter of the slip ring 3, so that the slip ring 3 can be prevented from passing through the circular hole.

[0041] Furthermore, in one embodiment of the present invention, please refer to Figures 1 to 3The quick-assembly conductive slip ring 100 also includes a dust cover 5, which covers the receiving slot and has a through-hole formed in the dust cover 5. Part of the structure of the slip ring 3 is inserted through the through-hole into the receiving slot. The dust cover 5 prevents dust and other contaminants from entering the receiving slot, reducing wear between the brushes 2 and the slip ring 3, helping to extend the service life of the slip ring 3 and brushes 2. It also prevents contaminants from affecting the electrical connection, maintaining the stability and accuracy of signal transmission. The dust cover 5 is detachably connected to the mounting bracket 1 by screws, facilitating installation and removal.

[0042] It is understandable that the structural design of the slip ring 3 itself may not be convenient for connection with other electrical structures. Therefore, in one embodiment of the present invention, please refer to Figure 2 The quick-assembly conductive slip ring 100 also includes an adapter ring 6, which is mounted on the end of the slip ring 3 away from the mounting bracket 1. The adapter ring 6 serves as an electrical connection medium, facilitating electrical connection at the end of the slip ring 3 away from the mounting bracket 1 and increasing system flexibility. The adapter ring 6 can be designed to meet different application requirements. For example, it can be designed with a specific interface to meet specific electrical or mechanical connection requirements.

[0043] Specifically, in one embodiment of the present invention, please refer to Figure 1 The slip ring 3 has a plurality of first through holes 31 formed in a circular array at the end of the slip ring 3 away from the mounting bracket 1. The adapter ring 6 has a plurality of second through holes 61, each of which communicates with a first through hole 31. This interconnected design of the first through holes 31 and the second through holes 61 allows for efficient transmission of electrical signals or power, improving signal transmission efficiency.

[0044] In order to facilitate transportation, in one embodiment of the present utility model, please refer to Figure 2 and Figure 3 The quick-assembly conductive slip ring 100 also includes a protective cover 7, which is screwed to the dust cover 5 and the slip ring 3. Since the dust cover 5 is connected to the mounting bracket 1, the position of the slip ring 3 relative to the mounting bracket 1 is fixed. This prevents the slip ring 3 from shaking during transportation, improving transportation safety. The protective cover 7 can be removed during installation.

[0045] The present invention further provides a motor device, which includes the quick-assembly conductive slip ring 100. The specific structure of the quick-assembly conductive slip ring 100 refers to the above-mentioned embodiment. Since the present motor device adopts all the technical solutions of all the above-mentioned embodiments, it has at least all the beneficial effects brought about by the technical solutions of the above-mentioned embodiments, which will not be described in detail here.

[0046] The above description is merely an exemplary embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made using the contents of the present invention specification and drawings under the technical concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A quick assembly conductive slip ring, characterized in that: include: Mounting bracket; a brush, the brush being detachably connected to the mounting bracket; as well as a slip ring, wherein the brush is pressed against the slip ring; The mounting bracket is formed with a mounting portion; The brush comprises a mounting plate and a plurality of brush wires, wherein the plurality of brush wires are arranged on the same side of the mounting plate, and the plurality of brush wires are pressed against the slip ring; The quick-assembly conductive slip ring further includes a locking member, which passes through the mounting plate and is screwed to the mounting portion to fix the mounting plate.

2. The quick-assembly conductive slip ring according to claim 1, characterized in that: The mounting bracket has two mounting portions, and the two mounting portions are spaced apart. The quick-assembly conductive slip ring includes two locking pieces, each of which passes through one end of the mounting plate and is screwed to one of the mounting portions.

3. The quick-assembly conductive slip ring according to any one of claims 1 to 2, characterized in that: The mounting bracket is formed with a positioning portion; The brush is formed with a matching portion, and the matching portion is matched with the positioning portion for positioning.

4. The quick-assembly conductive slip ring according to claim 3, characterized in that: One of the positioning portion and the matching portion is a positioning protrusion, and the other is a positioning groove.

5. The quick-assembly conductive slip ring according to any one of claims 1 to 2, characterized in that: The quick-assembly conductive slip ring further comprises a limiting protrusion provided on the mounting bracket. The limiting protrusion, the brush and the mounting bracket together form a receiving groove, and a partial structure of the slip ring is inserted into the receiving groove.

6. The quick-assembly conductive slip ring according to claim 5, characterized in that: The quick-assembly conductive slip ring further includes a dust cover, which is arranged on the receiving groove. A through hole is formed on the dust cover, and a part of the structure of the slip ring is inserted into the receiving groove through the through hole.

7. The quick-assembly conductive slip ring according to any one of claims 1 to 2, characterized in that: The quick-assembly conductive slip ring further comprises an adapter ring, which is sleeved on an end of the slip ring away from the mounting bracket.

8. The quick-assembly conductive slip ring according to claim 7, characterized in that: The slip ring is provided with a plurality of first through holes, and the plurality of first through holes are arranged in an annular array at an end of the slip ring away from the mounting bracket; The adapter ring defines a plurality of second through holes, and each of the second through holes is communicated with a first through hole.

9. A motor device, characterized in that: The invention comprises the quick-assembly conductive slip ring according to any one of claims 1 to 8.