Soybean cleaning and soaking integrated device for bean product processing
By introducing ultrasonic oscillation and servo motor-driven blade stirring design into the soybean cleaning and soaking integrated device, the problems of uneven soybean distribution and difficult dirt removal are solved, efficient cleaning and uniform soaking are achieved, and the efficiency of soybean product processing is improved.
Patent Information
- Application Number
- CN202422609014.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing soybean cleaning and soaking integrated device used in soy product processing is unable to perform slow stirring, dispersion and shaking soaking, resulting in uneven distribution of soybeans, partial over- or under-cleaning, affecting the cleaning effect, and making it difficult to remove dirt.
A trough body with an ultrasonic generator and a servo motor drive was designed. Ultrasonic oscillation was used to clean and remove dirt and impurities, the blades were used to stir and disperse the soybeans, and the movable plate was used to shake the soybeans to achieve dynamic tumbling. Combined with the design of the guide surface and the discharge chute, efficient material discharge was achieved.
It significantly improves the cleaning efficiency and soaking uniformity, shortens the cleaning and soaking time, ensures that every soybean can fully contact the soaking liquid, and improves the processing efficiency and cleaning effect.
Smart Images

Figure CN223379957U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bean product processing, in particular to a soybean cleaning and soaking integrated device for bean product processing. Background Art
[0002] Soybean washing and soaking systems are typically designed as an integrated structure, integrating multiple functions such as washing, soaking, draining, and bean discharging, enabling automated operation. This system not only improves production efficiency but also reduces labor costs, ensuring the hygiene and safety of the soy product processing process.
[0003] For example, the existing publication number CN219373718U discloses a soybean cleaning and soaking device for processing soy products, which specifically discloses a box body, a connecting groove fixedly installed at the bottom of one side of the box body, and an auxiliary mechanism provided inside the box body and the connecting groove. The auxiliary mechanism includes a first motor fixedly installed at one end of the connecting groove, a threaded rod fixedly connected to the output end of the first motor, the other end of the threaded rod being rotatably connected to the inner wall of the box body via a bearing seat, a moving block being threadedly connected to the outer side of the threaded rod, and mounting parts fixedly installed on both sides of the moving block. A placement rack is fixedly installed on the top of the mounting part, and a placement rack is provided inside the placement rack. The utility model coordinates the auxiliary mechanism, the water injection mechanism, and the cleaning mechanism, and can adjust the position of the placement rack and the placement groove by controlling the first motor. The integrated design reduces manual handling.
[0004] The existing soybean cleaning and soaking integrated device for soy product processing cannot perform slow stirring, dispersion and shaking soaking. The soybeans are unevenly distributed in the cleaning tank, which will cause some soybeans to be over-cleaned and some to be under-cleaned, affecting the overall cleaning effect. At the same time, the dirt on the surface of the soybeans adheres to it and is not easy to separate. For this reason, we propose a soybean cleaning and soaking integrated device for soy product processing. Utility Model Content
[0005] In view of the deficiencies in the prior art, the present invention provides a soybean cleaning and soaking integrated device for processing soybean products, which solves the problems raised by the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a soybean cleaning and soaking integrated device for soy product processing, comprising: a trough body, an inner shaft rotatably installed in the trough body, a plurality of blades distributed in a circular array fixedly installed on the inner shaft, the blades are all located in the trough body, the lower end of the inner shaft passes through the trough body, and a driven wheel is fixedly installed on the bottom of the inner shaft.
[0007] A servo motor is fixedly mounted on the trough body, a driving wheel is fixedly mounted on the output shaft end of the servo motor, the driving wheel is meshed with the driven wheel, a symmetrically distributed first guide surface is provided in the trough body, two symmetrically distributed discharge troughs are provided in the bottom of the trough body, the discharge troughs both pass through the trough body, slots are provided on both sides of the trough body, the slots both pass through the trough body, the slots and the discharge trough on the same side are in a connected state, and two sealing plates are also included, the sealing plates can be inserted into the slots and seal the discharge trough.
[0008] As a further technical solution of the present invention, both ends of the discharge trough extend outside the slot, and the edges and corners of the blades are rounded.
[0009] As a further technical solution of the present invention, second guide surfaces are provided on both sides of the tank body, and the second guide surfaces on both sides are symmetrically distributed.
[0010] As a further technical solution of the present invention, two symmetrically distributed movable plates are provided in the tank body, and the upper ends of the movable plates pass through the tank body and are slidably arranged.
[0011] As a further technical solution of the present invention, a groove is provided at the upper end of the movable plate, a rack is fixedly installed in the groove, support plates are fixedly installed on both sides of the groove body, a drive motor is fixedly installed on the support plates, a drive wheel is fixedly installed on the output shaft end of the drive motor, and the drive wheel is engaged with the rack on the same side.
[0012] As a further technical solution of the present invention, an ultrasonic generator is installed on the tank body.
[0013] The utility model provides a soybean cleaning and soaking integrated device for soybean product processing, which has the following beneficial effects compared with the prior art:
[0014] This design incorporates a soybean cleaning and soaking device for soy product processing. An ultrasonic generator is installed in the tank, which uses oscillation to clean the soybeans. This effectively removes and removes dirt, impurities, and microorganisms, significantly improving cleaning efficiency. Compared to traditional manual or mechanical cleaning methods, ultrasonic cleaning can complete cleaning tasks more quickly and thoroughly. The blades slowly stir and disperse the soybeans in the tank, shortening the soaking time and improving processing efficiency.
[0015] 2. This design of a soybean washing and soaking device for soy product processing removes the sealing plate and connects the discharge trough to the outside world. The material in the trough slides from the first guide surface to the discharge trough. The second guide surface then guides the material, allowing it to be discharged from the trough. This efficient and complete discharge process also disrupts the static equilibrium of the soybeans in the soaking liquid through shaking and soaking, causing them to continuously tumble and move within the soaking tank. This dynamic process helps ensure that every soybean is fully exposed to the soaking liquid, thereby improving soaking uniformity. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of a soybean washing and soaking device for soy product processing;
[0017] Figure 2 This is a cross-sectional view of a soybean washing and soaking device for processing soybean products;
[0018] Figure 3 This is an enlarged schematic diagram of part of the structure of a soybean washing and soaking device used in soybean product processing;
[0019] Figure 4 This is an enlarged schematic diagram of part of the structure of the movable plate of a soybean washing and soaking device used in soy product processing.
[0020] In the figure: trough body 1, inner shaft 2, blade 3, driven wheel 4, servo motor 5, driving wheel 6, first guide surface 7, discharge trough 8, slot 9, sealing plate 10, second guide surface 11, movable plate 12, elastic member 13, groove 14, rack 15, support plate 16, drive motor 17, drive wheel 18. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0022] See also Figure 1-4The present invention provides a technical solution for a soybean cleaning and soaking device for processing soy products. The device comprises a trough body 1, wherein an inner shaft 2 is rotatably mounted within the trough body 1, and a plurality of blades 3 are fixedly mounted on the inner shaft 2 in a circumferential array. The blades 3 are all located within the trough body 1. The lower end of the inner shaft 2 extends through the trough body 1, and a driven pulley 4 is fixedly mounted on the bottom of the inner shaft 2. A servo motor 5 is fixedly mounted on the trough body 1, and a driving pulley 6 is fixedly mounted on the output shaft end of the servo motor 5. The driving pulley 6 meshes with the driven pulley 4. A symmetrically distributed first guide surface 7 is provided within the trough body 1. Two symmetrically distributed discharge troughs 8 are defined within the bottom of the trough body 1, and both discharge troughs 8 extend through the trough body 1. Slots 9 are defined on both sides of the trough body 1, and both slots 9 extend through the trough body 1. The slots 9 and the discharge trough 8 on the same side are in communication. The device also comprises two sealing plates 10, which can be inserted into the slots 9 and seal the discharge trough 8. Both ends of the discharge trough 8 extend outside the slot 9, and the edges and corners of the blades 3 are rounded. The servo motor 5 drives the driving wheel 6 to rotate, and the driving wheel 6 drives the driven wheel 4 to rotate. The driven wheel 4, the inner shaft 2, and the blades 3 rotate synchronously. The blades 3 slowly stir and disperse the soybeans in the trough body 1. By slowly stirring and dispersing, the soaking time of the soybeans can be shortened and the processing efficiency can be improved. At the same time, the attachments and impurities on the surface of the soybeans can also be removed during the stirring process.
[0023] Among them, Figure 3 and Figure 4 As shown, second guide surfaces 11 are provided on both sides of the trough body 1, and the second guide surfaces 11 on both sides are symmetrically distributed. Two symmetrically distributed movable plates 12 are provided in the trough body 1, and the upper ends of the movable plates 12 pass through the trough body 1 and are slidably arranged. A groove 14 is provided at the upper end of the movable plate 12, and a rack 15 is fixedly installed in the groove 14. Support plates 16 are fixedly installed on both sides of the trough body 1, and a drive motor 17 is fixedly installed on the support plate 16. A drive wheel 18 is fixedly installed on the output shaft end of the drive motor 17, and the drive wheel 18 is meshed with the rack 15 on the same side. An ultrasonic generator is installed on the trough body 1. The ultrasonic generator is used for oscillation cleaning to effectively peel off and remove dirt, impurities and microorganisms, thereby significantly improving cleaning efficiency. Compared with traditional manual cleaning or mechanical cleaning methods, ultrasonic cleaning can complete the cleaning task more quickly and thoroughly.
[0024] The working principle of this utility model is as follows: an ultrasonic generator is installed on the tank 1, which uses the ultrasonic generator to perform oscillation cleaning. It effectively removes and removes dirt, impurities and microorganisms, thereby significantly improving cleaning efficiency. Compared with traditional manual cleaning or mechanical cleaning methods, ultrasonic cleaning can complete the cleaning task more quickly and thoroughly.
[0025] Secondly, the servo motor 5 drives the driving wheel 6 to rotate, and the driving wheel 6 drives the driven wheel 4 to rotate. The driven wheel 4, the inner shaft 2, and the blade 3 rotate synchronously. The blade 3 slowly stirs and disperses the soybeans in the tank body 1. By slowly stirring and dispersing, the soaking time of the soybeans can be shortened and the processing efficiency can be improved.
[0026] At the same time, the attachments and impurities on the surface of the soybeans can be removed during the stirring process. During the discharge process, by removing the sealing plate 10 and placing the discharge trough 8 in communication with the outside world, the material in the trough body 1 slides from the first guide surface 7 to the discharge trough 8. With the guiding effect of the second guide surface 11, the material can be discharged from the discharge trough 8. The discharge process is efficient and complete.
[0027] Furthermore, the driving motor 17 drives the driving wheel 18 to rotate, and the driving wheel 18 drives the rack 15 to reciprocate, which can drive the movable plate 12 to move back and forth in the trough body 1. The movable plate 12 shakes the soybeans. The shaking soaking can break the static balance of the soybeans in the soaking liquid, causing the soybeans to continuously roll and move in the soaking tank. This dynamic process helps to ensure that every soybean can fully contact the soaking liquid, thereby improving the uniformity of soaking.
[0028] The above description is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this invention shall, unless otherwise specified or limited, be implemented in accordance with conventional means in the art.
Claims
1. A soybean cleaning and soaking integrated device for soybean product processing, characterized in that: include: A trough body (1), wherein an inner shaft (2) is rotatably mounted in the trough body (1), a plurality of blades (3) distributed in a circumferential array are fixedly mounted on the inner shaft (2), the blades (3) are all located in the trough body (1), the lower end of the inner shaft (2) passes through the trough body (1), and a driven wheel (4) is fixedly mounted on the bottom of the inner shaft (2); A servo motor (5) is fixedly mounted on the trough body (1), a driving wheel (6) is fixedly mounted on the output shaft end of the servo motor (5), the driving wheel (6) is meshed with the driven wheel (4), a symmetrically distributed first guide surface (7) is provided in the trough body (1), two symmetrically distributed discharge grooves (8) are provided at the bottom of the trough body (1), the discharge grooves (8) both pass through the trough body (1), slots (9) are provided on both sides of the trough body (1), the slots (9) both pass through the trough body (1), the slots (9) and the discharge grooves (8) on the same side are in a connected state, and two sealing plates (10) are also included, the sealing plates (10) can be inserted into the slots (9) and seal the discharge grooves (8).
2. The soybean cleaning and soaking integrated device for soybean product processing according to claim 1, characterized in that: Both ends of the discharge trough (8) extend outside the slot (9), and the edges and corners of the blade (3) are rounded.
3. The soybean cleaning and soaking integrated device for soybean product processing according to claim 2, characterized in that: Second flow guide surfaces (11) are provided on both sides of the tank body (1), and the second flow guide surfaces (11) on both sides are symmetrically distributed.
4. The soybean cleaning and soaking integrated device for soybean product processing according to claim 3, characterized in that: Two symmetrically distributed movable plates (12) are arranged in the trough body (1), and the upper ends of the movable plates (12) penetrate the trough body (1) and are slidably arranged.
5. The soybean cleaning and soaking integrated device for soybean product processing according to claim 4, characterized in that: A groove (14) is provided at the upper end of the movable plate (12), a rack (15) is fixedly installed in the groove (14), support plates (16) are fixedly installed on both sides of the trough body (1), a drive motor (17) is fixedly installed on each support plate (16), a drive wheel (18) is fixedly installed on the output shaft end of the drive motor (17), and the drive wheel (18) is engaged with the rack (15) on the same side.
6. The soybean cleaning and soaking integrated device for soybean product processing according to claim 5, characterized in that: An ultrasonic generator is installed on the tank body (1).
Citation Information
Patent Citations
Soybean cleaning and soaking device for bean product processing
CN219373718U