Intelligent spiral-flow type alcohol precipitation tank

Abstract

The utility model discloses an intelligent spiral-flow type alcohol precipitation tank and relates to the field of alcohol precipitation tanks. The intelligent spiral-flow type alcohol precipitation tank comprises an alcohol precipitation tank main body, a base is fixedly connected to the bottom of the alcohol precipitation tank main body, a spiral-flow type filtering assembly is arranged at the side end of the alcohol precipitation tank main body, a pipeline communication system is fixedly connected between the alcohol precipitation tank main body and the spiral-flow type filtering assembly, and the spiral-flow type filtering assembly comprises a hydrocyclone, an overflow pipe and an alcohol precipitation matter collecting tank. The overflow pipe is fixedly connected into the top end of the hydrocyclone, and the alcohol precipitate collecting tank is fixedly connected to the bottom end of the hydrocyclone. According to the device, the spiral-flow type filtering assembly is additionally arranged beside the alcohol precipitation tank main body, so that the solid-liquid separation process of alcohol precipitation is accelerated, meanwhile, separation is more thorough, in addition, precipitation slurry obtained after alcohol precipitation is completed is conveyed back into the alcohol precipitation tank through the pipeline system to be subjected to secondary alcohol precipitation, alcohol precipitation is more thorough, and the yield and quality of products are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of alcohol precipitation tanks, in particular to an intelligent cyclone type alcohol precipitation tank. Background Art

[0002] Alcohol precipitation tanks are specialized equipment used for alcohol precipitation in industries such as Traditional Chinese Medicine (TCM), oral liquids, and food and health supplements. They are also key equipment in the alcohol precipitation process. They are primarily used to improve the purity and clarity of TCM extracts, thereby enhancing product quality. Furthermore, alcohol precipitation tanks are also suitable for other industries, including pharmaceuticals, chemicals, food, health supplements, and dyes.

[0003] The working principle of the alcohol precipitation tank is based on sedimentation-type solid-liquid phase separation technology. In the production of traditional Chinese medicine, the Chinese medicine decoction concentrate is mixed with alcohol according to the process requirements, stirred to make the feed liquid evenly mixed, and then precipitated under low temperature or room temperature conditions. Non-alcohol-soluble impurities such as starch and protein will settle at the bottom of the tank, while the clear extract is located in the upper layer. After precipitation is completed, the supernatant is extracted through a specific liquid discharge device to achieve solid-liquid separation. However, since this separation method of alcohol precipitate requires long-term placement and sedimentation, the alcohol precipitation processing time becomes longer, which ultimately leads to an increase in production period and a decrease in output. At the same time, some extracts cannot be completely separated by a single alcohol precipitation, resulting in the final supernatant purified liquid still containing a small amount of impurities. At the same time, the discarded alcohol precipitation slurry also contains a certain amount of supernatant. In view of the above situation, the utility model provides an intelligent cyclone-type alcohol precipitation tank to solve the above problems. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides an intelligent cyclone alcohol precipitation tank, which solves the problem that the separation method of this alcohol precipitate requires a long time of placement and sedimentation, which leads to a longer alcohol precipitation processing time, ultimately increasing the production period and reducing output. At the same time, some extracts cannot be completely separated through one alcohol precipitation, resulting in the final supernatant purified liquid still containing a small amount of impurities, and the discarded alcohol precipitation slurry also contains a certain amount of supernatant.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an intelligent cyclone alcohol precipitation tank, comprising an alcohol precipitation tank body, a base fixedly connected to the bottom of the alcohol precipitation tank body, a cyclone filter assembly provided at the side end of the alcohol precipitation tank body, a pipeline communication system fixedly connected between the alcohol precipitation tank body and the cyclone filter assembly, the cyclone filter assembly comprising a hydrocyclone, an overflow pipe and an alcohol sediment collection tank, the overflow pipe fixedly connected to the top of the hydrocyclone, and the alcohol sediment collection tank fixedly connected to the bottom end of the hydrocyclone.

[0006] Preferably, an alcohol precipitation tank base and a filter element base are fixedly connected to the base, the alcohol precipitation tank body is fixedly connected to the alcohol precipitation tank base, and the cyclone filter assembly is fixedly connected to the filter element base.

[0007] Preferably, a rotating motor is fixedly connected to the top of the alcohol precipitation tank body, a stirring rod is rotatably connected inside the alcohol precipitation tank body, and the stirring rod is fixedly connected to the power output end of the rotating motor.

[0008] Preferably, a concentrate inlet and an alcohol and acid / alkali solution injection port are provided above the outer end of the alcohol precipitation tank body, and an alcohol precipitation liquid collecting hopper is fixedly connected to the bottom of the alcohol precipitation tank body.

[0009] Preferably, the pipeline communication system includes an alcohol sedimentation liquid input pipe, a liquid delivery pump and an alcohol sedimentation liquid output pipe, one end of the alcohol sedimentation liquid input pipe is fixedly connected to the alcohol sedimentation liquid collection bucket, the other end of the alcohol sedimentation liquid input pipe is fixedly connected to the input port of the liquid pumping pump, one end of the alcohol sedimentation liquid output pipe is fixedly connected to the output port of the liquid delivery pump, and the other end of the alcohol sedimentation liquid output pipe is fixedly connected to the cyclone filter assembly.

[0010] Preferably, the pipeline communication system also includes an alcohol precipitate inlet pipe, a material pumping pump, an alcohol precipitate output pipe and a three-way valve, one end of the alcohol precipitate inlet pipe is fixedly connected to the cyclone filter assembly, the other end of the alcohol precipitate inlet pipe is fixedly connected to the input port of the material pumping pump, one end of the alcohol precipitate output pipe is fixedly connected to the output port of the material pumping pump, and the other end of the alcohol precipitate output pipe is fixedly connected to the three-way valve.

[0011] Preferably, the top of the hydrocyclone is fixedly connected to an alcohol precipitate inlet, the bottom of the alcohol precipitate collecting tank is fixedly connected to an alcohol precipitate valve, one end of the alcohol precipitate output pipe is fixedly connected to the alcohol precipitate inlet, and one end of the alcohol precipitate input pipe is fixedly connected to the alcohol precipitate valve.

[0012] The utility model discloses an intelligent cyclone-type alcohol precipitation tank, which has the following beneficial effects: by adding a cyclone-type filter component next to the alcohol precipitation tank body, the solid-liquid separation process of the alcohol precipitation is accelerated and the separation is more thorough; in addition, the precipitated slurry after the alcohol precipitation is returned to the alcohol precipitation tank through the pipeline system for secondary alcohol precipitation, making the alcohol precipitation more thorough and improving the product production capacity and quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0014] Figure 1 This is a schematic diagram of the overall front structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the main structure of the alcohol precipitation tank of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the pipeline interconnection system of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the cyclone filter assembly of the utility model.

[0018] In the figure: 1. Alcohol precipitation tank body; 11. Rotating motor; 12. Concentrate filling port; 13. Alcohol and acid / alkali solution filling port; 14. Alcohol precipitation liquid collection bucket; 15. Stirring rod; 2. Cyclone filter assembly; 21. Hydrocyclone; 22. Alcohol precipitation liquid inlet; 23. Alcohol precipitation material collection tank; 24. Overflow pipe; 25. Alcohol precipitation material valve; 3. Pipeline interconnection system; 31. Alcohol precipitation liquid inlet pipe; 32. Liquid delivery pump; 33. Alcohol precipitation liquid outlet pipe; 34. Alcohol precipitation material inlet pipe; 35. Material pumping pump; 36. Alcohol precipitation material outlet pipe; 37. Three-way valve; 4. Base; 41. Alcohol precipitation tank base; 42. Filter element base. DETAILED DESCRIPTION

[0019] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0020] The embodiment of the present application provides an intelligent cyclone alcohol precipitation tank to solve the problem that the separation method of the alcohol precipitate requires a long time of placement and sedimentation, which leads to a longer alcohol precipitation processing time, ultimately increasing the production period and reducing the output. At the same time, some extracts cannot be completely separated through one alcohol precipitation, resulting in the final supernatant purified liquid still containing a small amount of impurities, and the discarded alcohol precipitation slurry also contains a certain amount of supernatant.

[0021] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0022] The embodiment of the utility model discloses an intelligent cyclone-type alcohol precipitation tank.

[0023] According to the attached Figure 1-4 As shown, it includes an alcohol precipitation tank body 1, a base 4 is fixedly connected to the bottom of the alcohol precipitation tank body 1, a cyclone filter assembly 2 is provided at the side end of the alcohol precipitation tank body 1, a pipeline communication system 3 is fixedly connected between the alcohol precipitation tank body 1 and the cyclone filter assembly 2, the cyclone filter assembly 2 includes a hydrocyclone 21, an overflow pipe 24 and an alcohol sediment collection tank 23, the overflow pipe 24 is fixedly connected to the top of the hydrocyclone 21, the alcohol sediment collection tank 23 is fixedly connected to the bottom of the hydrocyclone 21, the hydrocyclone 21 is a classification device that uses centrifugal force to accelerate the sedimentation of large particles, has the advantages of fine classification particle size, high classification efficiency, low equipment cost and low material consumption, and most importantly, it has the effect of rapid separation, which increases the separation efficiency, and the separated large-particle alcohol precipitation slurry falls into the alcohol precipitation collection tank 23 at the bottom and is recovered through the pipeline communication system 3 for alcohol precipitation again.

[0024] An alcohol precipitation tank base 41 and a filter element base 42 are fixedly connected to the base 4, the alcohol precipitation tank body 1 is fixedly connected to the alcohol precipitation tank base 41, and the cyclone filter assembly 2 is fixedly connected to the filter element base 42. The alcohol precipitation tank base 41 and the filter element base 42 serve as support members for fixedly connecting the alcohol precipitation tank body 1 and the cyclone filter assembly 2 and two motors.

[0025] A rotating motor 11 is fixedly connected to the top of the alcohol precipitation tank body 1, and a stirring rod 15 is rotatably connected inside the alcohol precipitation tank body 1. The stirring rod 15 is fixedly connected to the power output end of the rotating motor 11. The rotating motor 11 is used to drive the stirring rod 15 to fully mix the concentrate and alcohol in the alcohol precipitation tank body 1.

[0026] A concentrate inlet 12 and an alcohol and acid / alkali solution inlet 13 are provided above the outer end of the alcohol precipitation tank body 1. An alcohol precipitation liquid collecting hopper 14 is fixedly connected to the bottom of the alcohol precipitation tank body 1. The concentrate inlet 12 is used to inject the concentrate, and the alcohol and acid / alkali solution inlet 13 is used to add alcohol and acid / alkali solution. The acid / alkali solution is used to control the pH value in the chamber.

[0027] The pipeline communication system 3 includes an alcohol sedimentation liquid inlet pipe 31, a liquid delivery pump 32 and an alcohol sedimentation liquid outlet pipe 33. One end of the alcohol sedimentation liquid inlet pipe 31 is fixedly connected to the alcohol sedimentation liquid collecting bucket 14, and the other end of the alcohol sedimentation liquid inlet pipe 31 is fixedly connected to the input port of the liquid delivery pump 32. One end of the alcohol sedimentation liquid outlet pipe 33 is fixedly connected to the output port of the liquid delivery pump 32, and the other end of the alcohol sedimentation liquid outlet pipe 33 is fixedly connected to the cyclone filter assembly 2. The alcohol sedimentation liquid inlet pipe 31, the liquid delivery pump 32 and the alcohol sedimentation liquid outlet pipe 33 as a whole constitute an inlet pipe system for delivering the evenly mixed alcohol sedimentation liquid into the hydrocyclone 21.

[0028] The pipeline communication system 3 also includes an alcohol sediment inlet pipe 34, a material pumping pump 35, an alcohol sediment outlet pipe 36 and a three-way valve 37. One end of the alcohol sediment inlet pipe 34 is fixedly connected to the cyclone filter assembly 2, and the other end of the alcohol sediment inlet pipe 34 is fixedly connected to the input port of the material pumping pump 35. One end of the alcohol sediment outlet pipe 36 is fixedly connected to the output port of the material pumping pump 35, and the other end of the alcohol sediment outlet pipe 36 is fixedly connected to the three-way valve 37. The alcohol sediment inlet pipe 34, the material pumping pump 35, the alcohol sediment outlet pipe 36 and the three-way valve 37 constitute a return pipe system for pumping the alcohol sediment slurry back to the alcohol precipitation tank for secondary alcohol precipitation and re-separation. One end of the three-way valve 37 is fixedly connected to the alcohol precipitation tank body 1 for returning the alcohol sediment slurry into the cavity. The other end of the three-way valve 37 is used to connect to a recovery device for recycling waste to prevent environmental pollution.

[0029] The top of the hydrocyclone 21 is fixedly connected to an alcohol precipitate inlet 22, the bottom of the alcohol precipitate collection tank 23 is fixedly connected to an alcohol precipitate valve 25, one end of an alcohol precipitate output pipe 33 is fixedly connected to the alcohol precipitate inlet 22, and one end of an alcohol precipitate inlet pipe 34 is fixedly connected to the alcohol precipitate valve 25. The alcohol precipitate inlet 22 is used to introduce the alcohol precipitate into the hydrocyclone 21 along the circular tube wall.

[0030] In summary, the basic principles, main features, and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions merely illustrate the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. These changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent cyclone alcohol precipitation tank, comprising an alcohol precipitation tank body (1), wherein the bottom of the alcohol precipitation tank body (1) is fixedly connected to a base (4), characterized in that: A cyclone filter assembly (2) is provided at the side end of the alcohol precipitation tank body (1); a pipeline communication system (3) is fixedly connected between the alcohol precipitation tank body (1) and the cyclone filter assembly (2); the cyclone filter assembly (2) includes a hydrocyclone (21), an overflow pipe (24) and an alcohol precipitation collection tank (23); The overflow pipe (24) is fixedly connected to the top of the hydrocyclone (21), and the alcohol sediment collecting tank (23) is fixedly connected to the bottom of the hydrocyclone (21).

2. The intelligent cyclone alcohol precipitation tank according to claim 1, characterized in that: An alcohol precipitation tank base (41) and a filter element base (42) are fixedly connected to the base (4); the alcohol precipitation tank body (1) is fixedly connected to the alcohol precipitation tank base (41); and the cyclone filter assembly (2) is fixedly connected to the filter element base (42).

3. The intelligent cyclone alcohol precipitation tank according to claim 1, characterized in that: The top of the alcohol precipitation tank body (1) is fixedly connected to a rotating motor (11), the interior of the alcohol precipitation tank body (1) is rotatably connected to a stirring rod (15), and the stirring rod (15) is fixedly connected to the power output end of the rotating motor (11).

4. The intelligent cyclone alcohol precipitation tank according to claim 3, characterized in that: A concentrate inlet (12) and an alcohol and acid / alkali solution inlet (13) are provided above the outer end of the alcohol precipitation tank body (1), and an alcohol precipitation liquid collecting hopper (14) is fixedly connected to the bottom of the alcohol precipitation tank body (1).

5. The intelligent cyclone type alcohol precipitation tank according to claim 4, characterized in that: The pipeline communication system (3) includes an alcohol precipitation liquid input pipe (31), a liquid delivery pump (32) and an alcohol precipitation liquid output pipe (33); One end of the alcohol sedimentation liquid input pipe (31) is fixedly connected to the alcohol sedimentation liquid collecting bucket (14), the other end of the alcohol sedimentation liquid input pipe (31) is fixedly connected to the input port of the liquid delivery pump (32), one end of the alcohol sedimentation liquid output pipe (33) is fixedly connected to the output port of the liquid delivery pump (32), and the other end of the alcohol sedimentation liquid output pipe (33) is fixedly connected to the cyclone filter assembly (2).

6. The intelligent cyclone alcohol precipitation tank according to claim 5, characterized in that: The pipeline communication system (3) further includes an alcohol precipitate input pipe (34), a material pumping pump (35), an alcohol precipitate output pipe (36) and a three-way valve (37); One end of the alcohol precipitate input pipe (34) is fixedly connected to the cyclone filter assembly (2), the other end of the alcohol precipitate input pipe (34) is fixedly connected to the input port of the material pumping pump (35), one end of the alcohol precipitate output pipe (36) is fixedly connected to the output port of the material pumping pump (35), and the other end of the alcohol precipitate output pipe (36) is fixedly connected to the three-way valve (37).

7. The intelligent cyclone alcohol precipitation tank according to claim 6, characterized in that: The top of the hydrocyclone (21) is fixedly connected to an alcohol precipitation liquid input port (22), the bottom of the alcohol precipitation collection tank (23) is fixedly connected to an alcohol precipitation valve (25), one end of the alcohol precipitation liquid output pipe (33) is fixedly connected to the alcohol precipitation liquid input port (22), and one end of the alcohol precipitation input pipe (34) is fixedly connected to the alcohol precipitation valve (25).

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