Device for on-line replacement of blowback traction steel cable of horizontal bag-type dust collector

By replacing the back-blowing traction cable device of the horizontal bag dust collector online, the problem of boiler shutdown and maintenance caused by corrosion and damage of the cable was solved, and the working efficiency and economic benefits of the dust collector were improved.

CN223381276UActive Publication Date: 2025-09-26XINJIANG XINYE ENERGY & CHEM CO LTD
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Patent Information

Application Number
CN202422567088.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-09-26
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The back-blowing traction cable of the existing horizontal bag filter is easily corroded and damaged, which causes the boiler to be shut down for maintenance, affecting economic benefits.

Method used

A device for online replacement of the back-blowing traction cable of a horizontal bag filter is designed. The device includes a clean flue gas chamber, an electric drum, a pulley, a back-blowing air box, a traction trolley, a sealing box, and a connecting rod. The electric drum and pulley system are used to realize online replacement of the cable, thus avoiding shutdown of the furnace for maintenance.

Benefits of technology

The steel rope can be replaced without stopping the furnace, thereby improving the working efficiency and economic benefits of the dust collector.

✦ Generated by Eureka AI based on patent content.

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Abstract

A device for replacing a back-blowing traction steel cable of a horizontal bag-type dust collector on line comprises a flue gas purification chamber, an electric roller, a steel cable, a pulley, a back-blowing air box, a traction trolley, dust collection bags, a back-blowing air cylinder, sealing boxes, a connecting rod and a sliding cylinder, the dust collection bags are arranged and distributed in the flue gas purification chamber, and the sealing boxes are arranged on the upper side and the lower side of the outer surface of the two sides of the flue gas purification chamber; the pulleys are fixed on one side of the sealing box; electric rollers are arranged in the middles of the outer surfaces of the two sides of the flue gas purifying chamber; the reverse blowing air box is connected with the reverse blowing air cylinder through the sliding cylinder, and the steel cable sequentially penetrates through the electric roller, the pulley and the sealing box and is connected with the trailer wagon through the connecting rod. Compared with a traditional bag-type dust collector, four sealing boxes are additionally arranged, when the steel cable is replaced, the steel cable and the connecting rod are pulled into the sealing boxes through the electric roller, a maintainer enters the sealing boxes to disconnect the steel cable from the connecting rod, online replacement of the steel cable is achieved in the non-stop state, and the working efficiency of the dust collector is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the field of dust removal, in particular to a device for online replacement of a back-blowing traction cable of a horizontal bag dust collector. Background Art

[0002] Faced with rising environmental standards, bag filters, as devices that efficiently capture and separate suspended dust particles in air or gas, have become a key component in meeting ultra-low emission standards and are highly competitive. Dust-laden gas enters the dust collector through the air inlet and, after passing through the guide plates, is slowed and evenly distributed. Dust particles are trapped on the surface of the filter bag due to inertia, gravity, and diffusion. Over time, more and more dust accumulates on the filter bag surface, gradually increasing the resistance of the dust collector. Existing bag cleaning methods mainly include manual tapping, pulse jet cleaning, and vibration cleaning.

[0003] Due to the structural constraints of horizontal bag filters, the main equipment of the backflush system is installed on the clean media side after filtration. Backflush cleaning is performed by pulling a pulse device left and right or up and down using a steel cable. Due to the high temperature and corrosive effects of boiler flue gas, the pulling cable is prone to corrosion, damage and breakage, resulting in a short cable life. Cable replacement requires the boiler to be shut down, making maintenance inconvenient and resulting in significant economic losses. Utility Model Content

[0004] In order to solve the defects of the existing horizontal bag dust collector that the boiler needs to be shut down and maintenance is inconvenient when replacing the rope, the purpose of the utility model is to provide a device for online replacement of the back-blowing traction rope of the horizontal bag dust collector.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: a device for online replacement of the back-blowing traction cable of a horizontal bag dust collector, comprising a clean flue gas chamber 1, an electric drum 2, a steel cable 3, a pulley 4, a back-blowing air box 5, a traction trolley 6, dust removal bags 7, a back-blowing air cylinder 8, a sealing box 9, a connecting rod 10, and a sliding cylinder 11.

[0006] The dust removal bags 7 are arranged and distributed inside the clean smoke chamber 1, the sealing boxes 9 are arranged on the upper and lower sides of the outer surfaces of both sides of the clean smoke chamber 1, the pulley 4 is fixed on one side of the sealing box 9, and the electric roller 2 is arranged in the middle of the outer surfaces of both sides of the clean smoke chamber 1.

[0007] The back-blowing air box 5 is connected to the back-blowing air cylinder 8 through a sliding cylinder 11 , and the steel cable 3 passes through the electric drum 2 , the pulley 4 , and the sealing box 9 in sequence. The steel cable 3 is connected to the traction trolley 6 through a connecting rod 10 .

[0008] Furthermore, there are four sealing boxes 9.

[0009] Furthermore, there are four pulleys 4.

[0010] Furthermore, there are two electric rollers 2.

[0011] Furthermore, the steel cable 3 has four sections.

[0012] Compared with the existing bag dust collector, the utility model has the following advantages.

[0013] The utility model provides a device for online replacement of the back-blowing traction cable of a horizontal bag dust collector. Compared with the traditional bag dust collector, four sealing boxes 9 are added. When replacing the steel cable 3, the steel cable 3 and the connecting rod 10 are pulled into the sealing box 9 by the electric roller 2. The maintenance personnel enter the sealing box 9 to disconnect the connection between the steel cable 3 and the connecting rod 10. The steel cable 3 can be replaced online without stopping the work, thereby effectively improving the working efficiency of the dust collector. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a front view of a device for online replacement of a back-blowing traction cable of a horizontal bag dust collector according to the utility model.

[0015] Figure 2 This is a partially enlarged view of a device for online replacement of the back-blowing traction cable of a horizontal bag dust collector according to the utility model. DETAILED DESCRIPTION

[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0017] In the description of the present invention, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "back", "middle", "inside", "top", "bottom end", etc., indicating positions or positional relationships, are based on the positions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention. The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise expressly specified or limited, the terms "mounted", "connected", and "connected" should be understood in a broad sense, for example, they can mean fixed connection, detachable connection, or integral connection; they can mean mechanical connection or electrical connection; they can mean direct connection, indirect connection through an intermediate medium, or internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] The present invention will be described in further detail below with reference to the accompanying drawings.

[0019] like Figure 1 Figure 2 As shown, the utility model provides a device for online replacement of the back-blowing traction cable of a horizontal bag dust collector, comprising a clean flue gas chamber 1, an electric drum 2, a steel cable 3, a pulley 4, a back-blowing air box 5, a traction trolley 6, dust removal bags 7, a back-blowing air cylinder 8, a sealing box 9, a connecting rod 10, and a sliding cylinder 11.

[0020] The dust removal bags 7 are arranged and distributed inside the clean smoke chamber 1, the four sealed boxes 9 are respectively arranged on the upper and lower sides of the outer surfaces of both sides of the clean smoke chamber 1, the four pulleys 4 are respectively fixed on one side of the sealed box 9, and the two electric rollers 2 are respectively located in the middle of the outer surfaces of both sides of the clean smoke chamber 1.

[0021] The back-blowing air box 5 is connected to the back-blowing air cylinder 8 through a sliding cylinder 11. The steel cable 3 passes through the electric drum 2, the pulley 4, and the sealing box 9 in sequence. The steel cable 3 is connected to the traction trolley 6 through a connecting rod 10. The steel cable 3 has four sections.

[0022] The electric drum 2 drags the traction trolley 6 through the steel cable 3, and the traction trolley 6 drives the back-blowing air box 5 to purge the dust removal bag 7 in the clean flue gas chamber 1; when the steel cable 3 needs to be replaced, the electric drum 2 drags the traction trolley 6 through the steel cable 3 to the sealing box 9 on one side of the clean flue gas chamber 1, and the maintenance personnel enter the sealing box 9 and disconnect the steel cable 3 from the connecting rod 10, and connect the replacement steel cable 3 to the connecting rod 10 to complete the replacement of two sections of the steel cable 3; if the other two sections of the steel cable 3 need to be replaced, the traction trolley 6 is dragged to the sealing box 9 on the other side of the clean flue gas chamber 1 by the electric drum 2, and the maintenance personnel enter the sealing box 9 and complete the replacement of the steel cable 3.

[0023] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0024] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A device for online replacement of a back-blowing traction cable of a horizontal bag dust collector, comprising a clean flue gas chamber (1), an electric drum (2), a cable (3), a pulley (4), a back-blowing air box (5), a traction trolley (6), dust collection bags (7), a back-blowing air cylinder (8), a sealing box (9), a connecting rod (10), and a sliding cylinder (11), characterized in that The dust removal bags (7) are arranged and distributed inside the clean smoke chamber (1); the sealing box (9) is arranged on the upper and lower sides of the outer surfaces of both sides of the clean smoke chamber (1); the pulley (4) is fixed to one side of the sealing box (9); and the electric roller (2) is arranged in the middle of the outer surfaces of both sides of the clean smoke chamber (1); the back-blowing air box (5) is connected to the back-blowing air cylinder (8) through a sliding cylinder (11); the steel cable (3) passes through the electric roller (2), the pulley (4), and the sealing box (9) in sequence; and the steel cable (3) is connected to the traction trolley (6) through a connecting rod (10).

2. The device for online replacement of the back-blowing traction cable of a horizontal bag dust collector according to claim 1 is characterized in that There are four sealing boxes (9).

3. The device for online replacement of back-blowing traction cable of horizontal bag filter according to claim 1 is characterized in that There are four pulleys (4).

4. The device for online replacement of the back-blowing traction cable of a horizontal bag filter according to claim 1 is characterized in that There are two electric rollers (2).

5. The device for online replacement of back-blowing traction cable of horizontal bag dust collector according to claim 1 is characterized in that The steel cable (3) has four sections.