Coating baking tray loading and unloading tool

By designing the upper and lower tooling for the coating baking tray and using components such as motors and hydraulic rods to achieve automatic transportation and positioning of the baking tray, the problem of manpower waste in manual operation is solved and the degree of automation and efficiency of the spraying process are improved.

CN223381818UActive Publication Date: 2025-09-26ZHONGSHAN ICHIA ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421962821.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-09-26
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

During the spraying process, manual operation of the upper and lower parts of the baking tray results in a waste of manpower, especially during the process of taking the baking tray out of the baking car, dust removal and spraying, the personnel are idle for a long time, resulting in a waste of human resources.

Method used

A tooling for coating the upper and lower parts of the baking tray is designed, including a motor, a baking cart, a frame, a hydraulic rod and a motor. The automatic transportation and positioning of the baking tray are realized in a mechanized way. Combined with a robot or a conveyor belt, the automatic dust removal and spraying of the baking tray are realized.

Benefits of technology

Through the mechanized loading and unloading tooling, labor costs are reduced, the efficiency and automation of the spraying process are improved, and the time of manual operation is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tools, in particular to a workpiece loading and unloading tool for a coating baking tray. According to the technical scheme, the baking device comprises a motor, a baking trolley, a rack, first hydraulic rods and a motor, the rack is arranged in the baking trolley, sliding bases distributed at equal intervals are arranged in the rack, trays are slidably installed in the sliding bases, the first hydraulic rods distributed symmetrically are arranged in the rear end of the baking trolley, and a push plate is arranged at one end of each first hydraulic rod; a motor is arranged in the rear end of the baking trolley, a screw is arranged at the output end of the motor, and a nut rotationally connected to the outer wall of the screw in a sleeving mode is arranged on the rear side of the lower end of the rack. According to the utility model, the baking trays are longitudinally arranged, and the baking trays are singly conveyed corresponding to the paint baking equipment, so that the problems that the manual operation time is shorter than the spraying time, the idle time of personnel exists, and the manpower is wasted are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tooling, in particular to a tooling for coating upper and lower parts of a baking tray. Background Art

[0002] Spray painting is a common surface treatment technology used in automotive, furniture, architectural decoration, and artwork industries. Based on the workpiece material and requirements, the appropriate paint type is selected and mixed in proportion. The spray gun is then adjusted, including nozzle size, air pressure control, and other parameter settings, to ensure uniform paint application.

[0003] The baking tray to be sprayed is manually taken out from the baking cart, manually dusted in the dust removal room, and then placed on the painting line for spraying. Since the manual working time is shorter than the spraying time, the personnel have idle time, which wastes manpower. Therefore, we propose a painting baking tray upper and lower tooling to solve the existing problem. Utility Model Content

[0004] The purpose of the utility model is to solve the problems existing in the background technology and to provide a tooling for coating the upper and lower pieces of a baking tray.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tooling for coating the upper and lower parts of a baking tray, comprising a motor, a baking cart, a frame, a hydraulic rod and a motor, a frame being provided inside the baking cart, slides being provided inside the frame at equal intervals, a tray being slidably installed inside the slide, a symmetrically distributed hydraulic rod being provided inside the rear end of the baking cart, a push plate being provided at one end of the hydraulic rod, a motor being provided inside the rear end of the baking cart, a screw being provided at the output end of the motor, and a nut being provided on the rear side of the lower end of the frame and being rotatably sleeved on the outer wall of the screw.

[0006] Preferably, the four corners of the lower end of the baking cart are all provided with universal wheels. The baking cart is supported by the universal wheels at the bottom for rolling, and the baking cart is convenient to move when in use.

[0007] Preferably, the outer wall of the lower end of the baking cart is sleeved with a side ring, and a bottom ring is provided below the side ring and sleeved on the outer side of the universal wheel. A second hydraulic rod is provided inside each end of the side ring, with its telescopic end connected to the upper end of the bottom ring. The second hydraulic rod is fixed to both sides of the lower end of the baking cart through the side ring, and when the hydraulic rod is in operation, it drives the bottom ring to move outside the universal wheel.

[0008] Preferably, guide rails are provided at both ends of the baking cart, and sliders are provided at both ends of the frame for slidingly mounting inside the guide rails. The frame slides inside the guide rails through the sliders, thereby providing longitudinal sliding guidance for the entire frame.

[0009] Preferably, a motor is provided at one end of the push plate, a gear 1 is provided at the output end of the motor, and a gear 2 is provided at the lower end of the gear. When the motor is driven, the gear 1 is driven to rotate.

[0010] Preferably, one end of each push plate is provided with a bearing bracket, and each of the gears 1 and 2 meshes with each other. One end of each of the gears 1 and 2 is rotatably mounted inside the bearing bracket, and one end of each of the gears 1 and 2 is provided with a clamping block. The meshing of the gears 1 and 2 pushes the gears 2 to rotate toward or away from each other, thereby driving the clamping block to perform a clamping action.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0012] 1. The utility model arranges the products to be sprayed into a specified number of rows and columns on the baking tray as required, places the baking trays with arranged products into the baking cart from high to low, pushes the baking cart into the positioning position of the loader, presses the start button, and the loader tray takes out the baking trays from the low position to the high position of the baking cart in sequence, lifts it to a fixed position, cooperates with the mechanical descent to grab the baking tray, then rises to the fixed position of the spraying assembly line and puts down the baking tray. The spraying assembly line moves to send the baking tray to the dust removal room for automatic dust removal and spraying, reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the main three-dimensional structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a top view;

[0015] Figure 3 This is a schematic diagram of the three-dimensional structure of the tray of the present invention from a top view;

[0016] Figure 4 This is a schematic diagram of the three-dimensional structure of the bottom ring of the utility model from a top view;

[0017] Figure 5 This is a schematic side view of the three-dimensional structure of the clamping block of the present invention.

[0018] Figure numerals: 1, motor; 2, tray; 3, baking cart; 4, frame; 5, side ring; 6, bottom ring; 7, screw; 8, hydraulic rod 1; 9, push plate; 10, guide rail; 11, slide seat; 12, slider; 13, hydraulic rod 2; 14, clamping block; 15, universal wheel; 16, motor; 17, bearing bracket; 18, gear 1; 19, gear 2; 20, nut. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] like Figure 1-Figure 5 As shown, the utility model proposes a tooling for coating the upper and lower parts of the baking tray, including a motor 1, a baking cart 3, a frame 4, a hydraulic rod 8 and a motor 16. The frame 4 is provided inside the baking cart 3, and the slides 11 are evenly distributed inside the frame 4. The tray 2 is slidably installed inside the slide 11. The rear end of the baking cart 3 is provided with symmetrically distributed hydraulic rods 8, and one end of the hydraulic rod 8 is provided with a push plate 9. The rear end of the baking cart 3 is provided with a motor 1, and the output end of the motor 1 is provided with a screw 7. The rear side of the lower end of the frame 4 is provided with a nut 20 that is rotatably sleeved on the outer wall of the screw 7.

[0021] Universal wheels 15 are provided at the four corners of the lower end of the baking cart 3;

[0022] Guide rails 10 are provided at both ends of the baking cart 3, and sliders 12 slidably mounted on the guide rails 10 are provided at both ends of the frame 4;

[0023] Based on the implementation steps of Example 1: the baking cart 3 moves to the designated position through the universal wheel 15, and the motor 1 drives the screw 7 to rotate. Because the frame 4 slides inside the guide rail 10 through the slider 12, it is guided by longitudinal sliding. The screw 7 pushes the nut 20, driving the frame 4 to lift, so that the pallet 2 corresponds to the designated position and is transported in conjunction with a manipulator or a conveyor belt. When transported by the conveyor belt, the conveyor belt is connected to the dust removal chamber and the paint spraying room. The hydraulic rod 18 drives the push plate 9 to push the pallet 2 onto the conveyor belt. The mechanical transporter only needs to move the pushed part of the pallet 2 out of the slide 11, thereby realizing the automatic transportation of the pallet 2. The pallet 2 after transportation automatically moves one grid, realizing automatic pipe transportation when cleaning and painting the pallet 2, and reducing labor costs.

[0024] like Figure 1-Figure 5 As shown, the utility model proposes a tooling for coating the upper and lower parts of the baking tray, compared with the embodiment 1, this embodiment further includes: a side ring 5 is sleeved on the outer wall of the lower end of the baking cart 3, a bottom ring 6 is provided below the side ring 5 and sleeved on the outer side of the universal wheel 15, and a hydraulic rod 13 is provided inside both ends of the side ring 5, the telescopic end of which is connected to the upper end of the bottom ring 6;

[0025] A motor 16 is provided at one end of the push plate 9, a gear 18 is provided at the output end of the motor 16, and a gear 2 19 is provided at the lower end of the gear 18;

[0026] A bearing bracket 17 is provided at one end of the push plate 9, and gear 1 18 and gear 2 19 are meshed with each other. One end of gear 18 and gear 2 19 are rotatably mounted inside the bearing bracket 17, and one end of gear 18 and gear 2 19 are provided with a clamping block 14;

[0027] In this embodiment, after the baking cart 3 is moved to the specified position through the universal wheel 15, the hydraulic rod 2 13 drives the bottom ring 6 to move longitudinally and contact the ground, supporting the bottom ring 6 on the bottom of the baking cart 3, so that the universal wheel 15 is locked. The stability of the baking cart 3 is improved during use. When the tray 2 is pushed, the motor 16 drives the gear 18 to rotate. Because the gear 18 is engaged with the gear 2 19, it drives the clamping block 14 to move relative to each other, clamping the rear end of the tray 2, improving the stability when the pallet is pushed, and avoiding the accidental slipping of the tray 2.

[0028] The above specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

[0029] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A tooling for coating upper and lower parts of a baking tray, comprising a motor (1), a baking cart (3), a frame (4), a hydraulic rod (8) and a motor (16), characterized in that: The baking cart (3) is provided with a frame (4) inside, and slides (11) distributed at equal intervals are provided inside the frame (4), and a tray (2) is slidably installed inside the slides (11). A symmetrically distributed hydraulic rod (8) is provided inside the rear end of the baking cart (3), and a push plate (9) is provided at one end of the hydraulic rod (8). A motor (1) is provided inside the rear end of the baking cart (3), and a screw (7) is provided at the output end of the motor (1). A nut (20) rotatably sleeved on the outer wall of the screw (7) is provided on the rear side of the lower end of the frame (4).

2. The tooling for coating upper and lower parts of a baking tray according to claim 1, characterized in that: Universal wheels (15) are provided at the four corners of the lower end of the baking cart (3).

3. The tooling for coating upper and lower parts of a baking tray according to claim 2, characterized in that: The outer wall of the lower end of the baking cart (3) is sleeved with a side ring (5), and a bottom ring (6) sleeved on the outer side of the universal wheel (15) is provided below the side ring (5). Two hydraulic rods (13) are provided inside both ends of the side ring (5) with telescopic ends connected to the upper end of the bottom ring (6).

4. The tooling for coating upper and lower parts of a baking tray according to claim 1, characterized in that: Guide rails (10) are provided inside both ends of the baking cart (3), and sliders (12) slidably mounted inside the guide rails (10) are provided at both ends of the frame (4).

5. The tooling for coating upper and lower parts of a baking tray according to claim 1, characterized in that: A motor (16) is provided at one end of the push plate (9), a gear 1 (18) is provided at the output end of the motor (16), and a gear 2 (19) is provided at the lower end of the gear 1 (18).

6. The tooling for coating upper and lower parts of a baking tray according to claim 5, characterized in that: A bearing bracket (17) is provided at one end of the push plate (9), and the gear 1 (18) and the gear 2 (19) are meshed with each other. One end of the gear 1 (18) and the gear 2 (19) are rotatably mounted inside the bearing bracket (17), and one end of the gear 1 (18) and the gear 2 (19) are provided with a clamping block (14).