Semi-automatic prime coat system

By designing a semi-automatic primer system and using a feeding device and a peristaltic controller to achieve a stable supply and consistent outflow of paint, the problems of low efficiency of manual operation and high cost of fully automatic equipment are solved, and an efficient and low-cost primer effect is achieved.

CN223381923UActive Publication Date: 2025-09-26FARO AUTOMATION (SUZHOU) CO LTD
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Patent Information

Application Number
CN202423078228.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-09-26
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

In the existing technology, primer operations have the problems of low manual efficiency, difficulty in ensuring precision and stability, and high cost and low return of fully automatic equipment.

Method used

A semi-automatic primer coating system was designed, including a feeding device, a peristaltic controller and a primer coating device. The peristaltic controller was connected to the control component, and the outflow of the paint was controlled by a switch key. The display component displayed information in real time to ensure the stability and consistency of the paint supply.

Benefits of technology

Improves the efficiency and consistency of primer operations, reduces operator skill requirements and labor costs, reduces potential health impacts, and reduces the overall cost of the system.

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Abstract

The utility model relates to a semi-automatic prime coat system, which comprises a feeding device, a first coating device, a second coating device and a first coating device, the feeding device comprises a shell, a display component, a control component and a bearing plate, the bearing plate is used for bearing a material barrel, the control component is communicated with an external power supply, and the display component is connected with the control component; the peristaltic controller is connected with the control assembly and comprises a first port and a second port, and the first port is communicated with the material barrel; the prime coating device comprises an on-off key connected with the control assembly and an inlet and a discharge port which are oppositely arranged up and down, the inlet is connected with the second port, and the on-off key can send a signal to the control assembly so that the control assembly can control the peristaltic controller to be started to enable the coating in the material barrel to flow out from the inlet and the discharge port, and the on-off key of the prime coating device is easy and convenient to operate; compared with the prior art, the system has the advantages that the skill requirements on operators are reduced, the dependence on labor is reduced, the labor cost is saved, the direct contact between the operators and the coating is reduced, and the potential influence on the health of the operators is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of primer coating, in particular to a semi-automatic primer coating system. Background Art

[0002] In existing technologies, primer coating operations typically involve manual or fully automated coating supply and application. Manual coating is not only inefficient and difficult to meet the demands of large-scale production, but also lacks precision and stability, leading to uneven coating supply, inconsistent coating thickness, and the need for frequent replacement or refilling. Fully automated coating, on the other hand, is expensive, resulting in high investment and low returns.

[0003] Therefore, it is necessary to improve the prior art to overcome the above defects. Utility Model Content

[0004] In view of this, the present invention provides a semi-automatic primer system to solve at least one problem in the background technology, including:

[0005] The feeding device includes a housing, a display assembly provided on the housing, a control assembly, and a support plate provided above the housing, wherein the support plate is used to support the material barrel, the control assembly is connected to an external power supply, the display assembly is connected to the control assembly and is used to display relevant information, and the control assembly is capable of adjusting the parameters of the primer device;

[0006] a peristaltic controller, disposed on the housing and connected to the control assembly, the peristaltic controller comprising a first port and a second port, the first port being in communication with the barrel;

[0007] The primer device includes a switch key connected to the control component and an inlet and a discharge port arranged relatively upper and lower, the inlet is connected to the second port, the switch key can send a signal to the control component so that the control component controls the peristaltic controller to start, so that the paint in the barrel flows out from the inlet and the discharge port.

[0008] Optionally, in the above-mentioned semi-automatic primer system, the feeding device further includes a weighing sensor arranged on the supporting plate.

[0009] Optionally, in the above-mentioned semi-automatic primer system, the primer device includes a docking part, an intermediate part connected to the docking part, and a guide part connected to the intermediate part, and the docking part, the intermediate part, and the guide part are sequentially connected from top to bottom to form a discharge channel, and the discharge channel connects the inlet and the discharge port, the inlet is located on the docking part, and the discharge port is located on the guide part.

[0010] Optionally, in the above-mentioned semi-automatic primer system, the primer device further includes a shell connected to the middle portion and arranged around the outside of the docking portion, the shell having a receiving cavity, and the docking portion is located in the receiving cavity.

[0011] Optionally, in the above-mentioned semi-automatic primer system, the guide portion includes a first groove and a second groove disposed opposite to each other, and a through hole connecting the first groove and the second groove;

[0012] The middle portion has a lower connecting portion, and the lower connecting portion is suitable for being inserted into the first groove.

[0013] Optionally, in the above-mentioned semi-automatic primer system, the primer device further comprises a sponge body installed in the second groove, and the sponge body protrudes out of the primer device, and the liquid flowing out from the discharge channel soaks the sponge body.

[0014] Optionally, the above-mentioned semi-automatic primer system further includes a base, wherein the base has a receiving space adapted to the primer device, and at least a portion of the primer device is received in the receiving space.

[0015] Optionally, in the above-mentioned semi-automatic primer system, the base comprises a pedestal and a receiving bucket fixedly connected to the pedestal, and the receiving space is located on the receiving bucket;

[0016] The primer device includes a first supporting portion, and the receiving barrel is provided with a second supporting portion adapted to the first supporting portion. The first supporting portion and the second supporting portion abut against each other so that the primer device is received in the receiving space, and there is space between the primer device and the bottom of the receiving barrel.

[0017] Optionally, in the above-mentioned semi-automatic primer system, a reserved hole communicating with the receiving space is further provided on the side wall of the receiving barrel.

[0018] Optionally, in the above-mentioned semi-automatic primer system, the base further includes a side seat mounted on the base and located on one side of the receiving barrel, and a photoelectric detector arranged in the side seat.

[0019] Compared with the prior art, the present application has the following beneficial effects: a feeding device, a peristaltic controller and a primer device are provided, and the peristaltic controller is connected to the control component, the peristaltic controller includes a first port and a second port, the first port is connected to the barrel; the primer device includes a switch key connected to the control component and an inlet and a discharge port arranged relatively upper and lower, the inlet is connected to the second port, the switch key can send a signal to the control component so that the control component controls the peristaltic controller to start, so that the paint in the barrel flows out from the inlet and the discharge port, the control component can adjust the parameters of the primer device, and display relevant information in real time through the display component, so that the operator can intuitively understand the system operation status and accurately set parameters, thereby ensuring the consistency of the primer effect, the peristaltic controller ensures a stable supply of paint from the barrel to the primer device, avoids the problem of uneven supply in manual operation, and the entire semi-automatic system has low cost; at the same time, the switch key of the primer device is easy to operate, which reduces the skill requirements for the operator. The system reduces dependence on manpower, saves labor costs, and reduces direct contact between the operator and the paint, reducing the potential impact on the operator's health. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 Schematic diagram of the semi-automatic primer system shown in this embodiment;

[0021] Figure 2 is a cross-sectional view of the primer device and the base after assembly shown in this embodiment;

[0022] Figure 3 yes Figure 2 A schematic cross-sectional view in another direction;

[0023] Figure 4 yes Figure 3 A partial enlarged view of .

[0024] Reference numerals:

[0025] 1-feeding device, 11-housing, 12-display component, 13-support plate;

[0026] 2-peristaltic controller, 21-first port, 22-second port;

[0027] 3-priming device, 31-on / off key, 32-inlet, 33-discharge port, 34-docking portion, 35-middle portion, 36-flow guide portion, 361-first groove, 362-second groove, 363-through hole, 37-housing, 38-sponge, 39-first abutting portion;

[0028] 4-base, 41-base, 42-receiving bucket, 421-guide surface, 422-reserved hole, 43-second supporting portion, 44-side seat, 45-photoelectric detector;

[0029] 5-Material barrel. DETAILED DESCRIPTION

[0030] The exemplary embodiments disclosed in the present application will be described in more detail below. In the description below, a large number of specific details are given in order to provide a more thorough understanding of the present application. However, it is obvious to those skilled in the art that the present application can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present application, some technical features well known in the art are not described; that is, all features of the actual embodiments are not described here, and well-known functions and structures are not described in detail.

[0031] It should be understood that when an element or layer is referred to as being "on," "adjacent to," "connected to," or "coupled to" another element or layer, it may be directly on, adjacent to, connected to, or coupled to the other element or layer, or there may be intervening elements or layers. Conversely, when an element is referred to as being "directly on," "directly adjacent to," "directly connected to," or "directly coupled to" another element or layer, there may be no intervening elements or layers. It should be understood that although the terms first, second, third, etc. may be used to describe various elements, components, regions, layers, and / or parts, these elements, components, regions, layers, and / or parts should not be limited by these terms. These terms are merely used to distinguish one element, component, region, layer, or part from another element, component, region, layer, or part. Therefore, without departing from the teachings of the present application, the first element, component, region, layer, or part discussed below may be represented as a second element, component, region, layer, or part. And when the second element, component, region, layer, or part is discussed, it does not necessarily mean that the first element, component, region, layer, or part is present in the present application.

[0032] Spatially relative terms such as "below," "beneath," "beneath," "beneath," "above," "upper," etc., may be used herein for convenience to describe the relationship of one element or feature to other elements or features shown in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use and operation in addition to the orientations depicted in the figures.

[0033] The purpose of the terms used herein is only to describe specific embodiments and is not intended to limit the present application. When used herein, the singular forms "a", "an", and " / the" are intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "comprising" and / or "including", when used in this specification, identify the presence of features, integers, steps, operations, elements and / or parts, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, parts and / or groups. When used herein, the term "and / or" includes any and all combinations of the relevant listed items.

[0034] In order to fully understand the present application, detailed steps and detailed structures will be presented in the following description to illustrate the technical solution of the present application. The preferred embodiments of the present application are described in detail below. However, in addition to these detailed descriptions, the present application may also have other implementation methods.

[0035] Please refer to Figure 1-Figure 4 As shown, a semi-automatic primer coating system shown in a preferred embodiment of the present application is used to apply primer to a target object. The semi-automatic primer coating system is suitable for surface treatment fields such as packaging, automobiles, and home appliances. The coating is a viscous liquid that facilitates surface treatment of the target object. The use environment of the semi-automatic primer coating system can be determined according to actual conditions.

[0036] The semi-automatic primer system includes a feeding device 1, a peristaltic controller 2 and a primer device 3. The feeding device 1 includes a housing 11, a display component 12 provided on the housing 11, a control component and a support plate 13 provided above the housing 11. The support plate 13 is used to support the material barrel 5. The control component is connected to an external power supply. The display component 12 is connected to the control component for displaying relevant information. The control component can adjust the parameters of the primer device 3. The peristaltic controller 2 is provided on the housing 11 and connected to the control component. The peristaltic controller 2 includes a first port 21 and a second port 22. The first port 21 is connected to the material barrel 5. The primer device 3 includes a switch key 31 connected to the control component and an inlet 32 ​​and a discharge port 33 arranged relatively upper and lower. The inlet 32 ​​is connected to the second port 22. The switch key 31 can send a signal to the control component so that the control component controls the peristaltic controller 2 to start, so that the paint in the material barrel 5 flows out from the inlet 32 ​​and the discharge port 33. It should be noted that, in this embodiment, Teflon connecting tubes are used to connect the material barrel 5 with the first port 21 of the peristaltic controller 2 , and to connect the second port 22 of the peristaltic controller 2 with the inlet 32 ​​of the primer device 3 .

[0037] Understandably, by the coordination of feeding device 1, peristaltic controller 2 and priming device 3, semi-automatic priming operation can be realized, greatly improving operating efficiency and reducing the cumbersome degree of manual operation. Control assembly can adjust the parameters of priming device 3, and display assembly 12 is connected with control assembly at the same time, can display relevant information in real time, makes operating personnel can accurately grasp system operation state, and carries out accurate parameter setting, thereby effectively guarantees the consistency of priming effect. In addition, the setting of peristaltic controller 2 ensures the stable supply of coating from material barrel 5 to priming device 3, avoids the problem of uneven supply that may occur in manual operation, and provides reliable guarantee for high-quality priming operation. The switch 31 of priming device 3 can send signal to control assembly, and then control peristaltic controller 2 to start, makes the coating in material barrel 5 flow into from import 32 smoothly, and flows out through discharge port 33, is simple and quick to operate, reduces the requirement to operator's skill level. This system also reduces artificial dependence, thereby saves labor cost, does not need to often change or replenish fluid, and cost is low.

[0038] Furthermore, the feeding device 1 also includes a weighing sensor arranged on the supporting plate 13, so as to monitor the weight of the material barrel 5 in real time, making it easier to grasp the use of the paint, replenish the paint in time, and ensure the continuity of production.

[0039] In this embodiment, the primer device 3 includes a docking portion 34, an intermediate portion 35 connected to the docking portion 34, and a guide portion 36 connected to the intermediate portion 35. The docking portion 34, the intermediate portion 35, and the guide portion 36 are sequentially connected from top to bottom to form a discharge channel. The discharge channel connects the inlet 32 ​​and the discharge port 33. The inlet 32 ​​is located on the docking portion 34, and the discharge port 33 is located on the guide portion 36. By separating the primer device 3 into the docking portion 34, the intermediate portion 35, and the guide portion 36, the disassembly and installation of the primer device 3, as well as the maintenance and cleaning of the entire primer device 3, are facilitated. The docking portion 34, the intermediate portion 35, and the guide portion 36 are sequentially connected to form the discharge channel, which makes the coating flow path clear, ensures that the coating flows smoothly from the inlet 32 ​​to the discharge port 33, and improves the reliability of the primer.

[0040] Furthermore, the primer device 3 also includes a shell 37 connected to the middle part 35 and arranged around the outside of the docking part 34. The shell 37 has a accommodating cavity, and the docking part 34 is located in the accommodating cavity, thereby protecting the docking part 34 from the influence of the external environment and improving the stability and service life of the primer device 3.

[0041] In this embodiment, the flow guide 36 includes a first groove 361 and a second groove 362 disposed opposite each other, and a through hole 363 connecting the first groove 361 and the second groove 362. The intermediate portion 35 has a lower connecting portion adapted to be inserted into the first groove 361. The primer device 3 also includes a sponge 38 mounted in the second groove 362. The sponge 38 protrudes from the primer device 3. Liquid flowing from the discharge channel soaks the sponge 38, allowing the liquid to be evenly applied to the sponge 38, improving the primer quality. The relatively soft sponge 38 does not scratch the target object.

[0042] In order to prevent paint from dripping from the primer device 3 after use and to facilitate the placement of the primer device 3, in this embodiment, the semi-automatic primer system further includes a base 4. The base 4 has a receiving space adapted for the primer device 3. At least a portion of the primer device 3 is received in the receiving space, which can not only recover dripping liquid but also facilitate the storage and organization of the primer device 3, saving space and improving the cleanliness of the working environment.

[0043] Furthermore, the base 4 includes a base 41 and a receiving bucket 42 fixedly connected to the base 41, and the receiving space is located on the receiving bucket 42; the primer device 3 includes a first supporting portion 39, and the receiving bucket 42 is provided with a second supporting portion 43 adapted to the first supporting portion 39. The first supporting portion 39 and the second supporting portion 43 are supported so that the primer device 3 is received in the receiving space, and there is space between the primer device 3 and the bottom of the receiving bucket 42 to prevent the sponge 38 from directly contacting the bottom of the receiving bucket 42.

[0044] Furthermore, an arc-shaped guide surface 421 is provided on the top of the receiving barrel 42 to facilitate the guidance and placement of the primer device 3 when it is received in the receiving barrel 42 .

[0045] It should be noted that, in this embodiment, a reserved hole 422 connected to the receiving space is further provided on the side wall of the receiving barrel 42. The reserved hole 422 can be sealed with a sealing plug when receiving the primer device 3; or it can be used to recover the paint contained in the receiving barrel 42, and can also be connected to the cleaning device to allow cleaning liquid to be introduced into the receiving barrel 42 for cleaning.

[0046] In this embodiment, the base 4 also includes a side seat 44 installed on the base 41 and located on one side of the receiving barrel 42, and a photoelectric detector 45 arranged in the side seat 44, which is used to detect whether the primer device 3 is in place. If it is detected that the primer device 3 is not in place after use, the system alarm will be triggered to prevent the staff from forgetting.

[0047] The above is only a specific implementation of the present application. Any other improvements made based on the concept of the present application are considered to be within the scope of protection of the present application.

Claims

1. A semi-automatic primer system, characterized in that: include: The feeding device includes a housing, a display assembly provided on the housing, a control assembly, and a support plate provided above the housing, wherein the support plate is used to support the material barrel, the control assembly is connected to an external power supply, the display assembly is connected to the control assembly and is used to display relevant information, and the control assembly is capable of adjusting the parameters of the primer system; a peristaltic controller, disposed on the housing and connected to the control assembly, the peristaltic controller comprising a first port and a second port, the first port being in communication with the barrel; The primer device includes a switch key connected to the control component and an inlet and a discharge port arranged relatively upper and lower, the inlet is connected to the second port, the switch key can send a signal to the control component so that the control component controls the peristaltic controller to start, so that the paint in the barrel flows out from the inlet and the discharge port.

2. The semi-automatic primer system according to claim 1, characterized in that: The feeding device further comprises a weighing sensor arranged on the supporting plate.

3. The semi-automatic primer system according to claim 1, characterized in that: The primer device includes a docking part, an intermediate part connected to the docking part, and a guide part connected to the intermediate part. The docking part, the intermediate part, and the guide part are sequentially connected from top to bottom to form a discharge channel. The discharge channel connects the inlet and the discharge port. The inlet is located on the docking part, and the discharge port is located on the guide part.

4. The semi-automatic primer system according to claim 3, characterized in that: The primer device further includes a shell connected to the middle portion and arranged around the outside of the docking portion. The shell has a receiving cavity, and the docking portion is located in the receiving cavity.

5. The semi-automatic primer system according to claim 3, characterized in that: The guide portion includes a first groove and a second groove arranged opposite to each other, and a through hole connecting the first groove and the second groove; The middle portion has a lower connecting portion, and the lower connecting portion is suitable for being inserted into the first groove.

6. The semi-automatic primer system according to claim 5, characterized in that: The primer device further includes a sponge body installed in the second groove, and the sponge body protrudes from the primer device, and the liquid flowing out of the discharge channel soaks the sponge body.

7. The semi-automatic primer system according to claim 1, characterized in that: The semi-automatic primer system further includes a base having a receiving space adapted to the primer device, and at least a portion of the primer device is received in the receiving space.

8. The semi-automatic primer system according to claim 7, characterized in that: The base includes a pedestal and a receiving bucket fixedly connected to the pedestal, and the receiving space is located on the receiving bucket; The primer device includes a first supporting portion, and the receiving barrel is provided with a second supporting portion adapted to the first supporting portion. The first supporting portion and the second supporting portion abut against each other so that the primer device is received in the receiving space, and there is space between the primer device and the bottom of the receiving barrel.

9. The semi-automatic primer system according to claim 8, characterized in that: The side wall of the receiving barrel is also provided with a reserved hole communicated with the receiving space.

10. The semi-automatic primer system according to claim 9, characterized in that: The base further comprises a side seat which is mounted on the pedestal and located at one side of the receiving barrel, and a photoelectric detector which is arranged in the side seat.