Roller cleaning device of casting machine

By designing a roller cleaning device for the cast film machine, the adhesive layer of the cleaning roller is used to automatically remove roller dust, solving the problem of dust adhesion on the roller surface, reducing operating costs and improving the cleanliness of the production workshop.

CN223382189UActive Publication Date: 2025-09-26WUXI JIALIAN ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202422233946.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-09-26
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

In the prior art, dust easily adheres to the surface of the casting machine roller, resulting in reduced product quality and increased operating costs due to replacement or manual cleaning.

Method used

A roller cleaning device for a casting machine was designed, which includes horizontal movement, vertical movement, rotation and telescopic mechanisms. It is equipped with a cleaning roller, which uses an adhesive layer to remove dust and can accommodate a dust cover to prevent dust from adhering.

Benefits of technology

It realizes the automatic removal of roller dust, reduces operating costs, improves the cleanliness of the production workshop, and avoids the need for manual cleaning.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223382189U_ABST
    Figure CN223382189U_ABST
Patent Text Reader

Abstract

The utility model discloses a casting machine roller cleaning device which comprises a horizontal moving mechanism installed on a casting machine rack, a vertical moving mechanism connected with the horizontal moving mechanism, a rotating mechanism connected with the vertical moving mechanism and a telescopic mechanism connected with the rotating mechanism. The telescopic mechanism is further rotationally connected with a dust removal roller, an adhesive layer is arranged on the outer surface of the dust removal roller, the dust removal roller can be adjusted to be attached to the surface of a roller on the casting machine rack and rotate along with rotation of the roller so as to remove dust on the surface of the roller, and the dust removal roller is further covered with a dust cover. The roller can be cleaned through the dust removal roller, dust on the surface of the roller can be automatically removed through adhesion of the adhesion layer on the surface of the dust removal roller under the driving of the roller, the roller does not need to be replaced for manual cleaning, the operation cost is saved, the dust removal roller can be adjusted in multiple directions, and the dust removal roller can be stored through the dust cover when not in use, so that dust in air is prevented from being adhered.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting equipment, in particular to a roller cleaning device for a casting machine. Background Art

[0002] As the tape casting machine continues to operate, dust in the production workshop gradually adheres to the roller surface and then transfers to the product surface, affecting production quality. Current solutions mostly involve replacing the rollers and manually cleaning the roller surface to improve the cleanliness of the production workshop. However, this still does not effectively solve the existing problem and also increases operating costs. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a roller cleaning device for a casting machine, aiming to solve the technical problem in the prior art that dust easily adheres to the roller surface, and the methods of replacing or manually cleaning the roller, or improving the cleanliness of the production workshop cannot effectively solve the problem and also lead to increased operating costs.

[0004] The technical solution of the utility model is: a film casting machine roller cleaning device, comprising a horizontal moving mechanism installed on the film casting machine frame, a vertical moving mechanism connected to the horizontal moving mechanism, a rotating mechanism connected to the vertical moving mechanism, and a telescopic mechanism connected to the rotating mechanism, the telescopic mechanism is also rotatably connected to a cleaning roller, the outer surface of the cleaning roller is provided with an adhesive layer, the cleaning roller can be adjusted to fit with the roller surface on the film casting machine frame and rotate with the rotation of the roller to remove dust from the roller surface, and the outside of the cleaning roller is also covered with a dust cover.

[0005] Furthermore, the horizontal moving mechanism described in the utility model includes a first slide rail and a second slide rail respectively installed on both sides of the casting machine frame, a first screw rod and a second screw rod respectively installed in the first slide rail and the second slide rail and driven to rotate by a motor, and a first nut seat and a second nut seat respectively connected to the first screw rod and the second screw rod, and the first nut seat and the second nut seat are symmetrically arranged.

[0006] Furthermore, the vertical moving mechanism described in the present invention includes a first lifting cylinder and a second lifting cylinder respectively installed on the first nut seat and the second nut seat, and an inverted L-shaped plate and an L-shaped plate respectively connected to the output shafts of the first lifting cylinder and the second lifting cylinder, and the inverted L-shaped plate and the L-shaped plate are symmetrically arranged.

[0007] Further, in the present utility model, the rotating mechanism includes a first rotating cylinder and a second rotating cylinder respectively installed on the horizontal segments of the inverted L-shaped plate and the L-shaped plate. The output shafts of the first rotating cylinder and the second rotating cylinder respectively pass through the vertical segments of the inverted L-shaped plate and the L-shaped plate and are connected to the left and right end faces of the U-shaped rotating seat. An extension plate is further provided on the U-shaped rotating seat, and the extension plate is integrally formed with the U-shaped rotating seat.

[0008] Further, in the present utility model, the telescopic mechanism includes a telescopic cylinder fixedly installed on the extension plate, a linkage block connected to the output shaft of the telescopic cylinder, and a telescopic plate connected to the linkage block. The telescopic plate passes through the U-shaped rotating seat and is slidably matched with the U-shaped rotating seat. One end of the telescopic plate located inside the U-shaped rotating seat is provided with a notch, and a first shaft seat and a second shaft seat are respectively provided on the inner side surfaces of the telescopic plate on both sides of the notch. Both ends of the dust cleaning roller are respectively rotatably installed in the first shaft seat and the second shaft seat.

[0009] Further, in the present utility model, slots are respectively provided on both side plates of the U-shaped rotating seat, and insertion strips matching the slots are provided on the inner side of the dust-proof cover. The dust-proof cover can be inserted and installed on the U-shaped rotating seat and fit with the U-shaped rotating seat.

[0010] Compared with the prior art, the present utility model has the following advantages: The cleaning device of the present utility model can clean the roller through the dust cleaning roller. By using the adhesive layer on the surface of the dust cleaning roller, under the drive of the roller, the dust on the surface of the roller can be automatically adhered and removed, without the need to replace the roller for manual cleaning, saving operation costs; The dust cleaning roller can be adjusted in the horizontal and vertical directions, and can be rotated and adjusted to a suitable angle as needed and then extended to fit with the roller to achieve dust cleaning operations; When the dust cleaning roller is not in use, it can also be moved out and separated from the roller, and is stored using the dust-proof cover to prevent it from adhering to more dust in the air. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0012] Figure 2 is a schematic diagram of the use state of the present utility model;

[0013] Figure 3 is a schematic diagram of the contact state between the dust cleaning roller and the roller in the present utility model.

[0014] Among them: 1. Casting machine frame; 2. Horizontal moving mechanism; 201. First slide rail; 202. Second slide rail; 203. First screw rod; 204. Second screw rod; 205. First nut seat; 206. Second nut seat; 3. Vertical moving mechanism; 301. First lifting cylinder; 302. Second lifting cylinder; 303. Inverted L-shaped plate; 304. L-shaped plate; 4. Rotating mechanism; 401. First rotating cylinder; 402. Second rotating cylinder; 403. L-shaped rotating seat; 403a. Slot; 404. Extension plate; 5. Telescopic mechanism; 501. Telescopic cylinder; 502. Linkage block; 503. Telescopic plate; 503a. Notch; 504. First shaft seat; 505. Second shaft seat; 6. Cleaning roller; 7. Dust cover; a. Roller. DETAILED DESCRIPTION

[0015] The following is a detailed description of the specific implementation of the present invention with reference to the accompanying drawings.

[0016] Example:

[0017] The following is a specific embodiment of a roller cleaning device for a tape casting machine according to the present invention. Figure 1 、 Figure 2 The horizontal moving mechanism 2 is mainly composed of a horizontal moving mechanism 2 mounted on a casting machine frame 1. The horizontal moving mechanism 2 includes a first slide rail 201 and a second slide rail 202 respectively mounted on both sides of the casting machine frame 1. The first slide rail 201 and the second slide rail 202 extend along the length of the casting machine frame 1. The first slide rail 201 and the second slide rail 202 are respectively provided with a groove extending through the length. A first screw rod 203 and a second screw rod 204 driven by a motor are respectively installed in the grooves of the first slide rail 201 and the second slide rail 202. The first screw rod 203 and the second screw rod 204 are respectively connected to a first nut seat 205 and a second nut seat 206. The first nut seat 205 and the second nut seat 206 are symmetrically arranged and can slide along the corresponding slide rails under the drive of the corresponding screw rod.

[0018] The horizontal moving mechanism 2 is connected to the vertical moving mechanism 3, which includes a first lifting cylinder 301 and a second lifting cylinder 302 respectively installed on the first nut seat 205 and the second nut seat 206. The output shafts of the first lifting cylinder 301 and the second lifting cylinder 302 are respectively connected to the inverted L-shaped plate 303 and the L-shaped plate 304. The inverted L-shaped plate 303 and the L-shaped plate 304 are symmetrically arranged and can be lifted and lowered under the drive of the corresponding lifting cylinders.

[0019] The vertical movement mechanism 3 is connected to a rotation mechanism 4. The rotation mechanism 4 includes a first rotation cylinder 401 and a second rotation cylinder 402 respectively installed on the horizontal sections of the inverted L-shaped plate 303 and the L-shaped plate 304. The output shafts of the first rotation cylinder 401 and the second rotation cylinder 402 respectively pass through the vertical sections of the inverted L-shaped plate 303 and the L-shaped plate 304 and are connected to the left and right end faces of the U-shaped rotating seat 403. The U-shaped rotating seat 403 can be driven by the rotation cylinder to rotate 360°. An extension plate 404 extending outward is provided in the middle of the U-shaped rotating seat 403, and the extension plate 404 is integrally formed with the U-shaped rotating seat 403.

[0020] The rotation mechanism 4 is connected to a telescopic mechanism 5. The telescopic mechanism 5 includes a telescopic cylinder 501 fixedly installed on the extension plate 404, a linkage block 502 connected to the output shaft of the telescopic cylinder 501, and a telescopic plate 503 connected to the linkage block 502. The telescopic plate 503 passes through the U-shaped rotating seat 403 and is in sliding fit with the U-shaped rotating seat 403. The telescopic plate 503 can be driven by the telescopic cylinder 501 to slide inside the U-shaped rotating seat 403.

[0021] The telescopic mechanism 5 is connected to a dust cleaning roller 6. One end of the telescopic plate 503 passing through to the inside of the U-shaped rotating seat 403 is provided with a notch 503a. First shaft seats 504 and second shaft seats 505 are respectively provided on the inner side surfaces of the telescopic plate 503 on both sides of the notch 503a. Both ends of the dust cleaning roller 6 are respectively rotatably installed in the first shaft seat 504 and the second shaft seat 505. The dust cleaning roller 6 can be driven by the telescopic plate 503 to extend or retract.

[0022] The outer surface of the dust cleaning roller 6 is provided with an adhesive layer. The dust cleaning roller 6 can be adjusted in the horizontal and vertical directions through the horizontal movement mechanism 2 and the vertical movement mechanism 3. The dust cleaning roller 6 can be rotated and adjusted to a suitable angle through the rotation mechanism 4. The dust cleaning roller 6 can be sent out through the telescopic mechanism 5 to be in contact with the surface of the roller a on the casting machine frame 1. As Figure 3 shown, the dust cleaning roller 6 can rotate along with the rotation of the roller a, and the dust on the surface of the roller a is removed by using the adhesive layer on the surface of the dust cleaning roller 6.

[0023] A dust-proof cover 7 is further provided outside the dust cleaning roller 6. Slots 403a are respectively provided on the two side plates of the U-shaped rotating seat 403, and inserting strips matching the slots 403a are provided on the inner side of the dust-proof cover 7. When installing the dust-proof cover 7, only need to align the inserting strips on the inner side of the dust-proof cover 7 with the slots 403a on the U-shaped rotating seat 403 and insert them. The dust-proof cover 7 is in contact with the U-shaped rotating seat 403, and can store the dust cleaning roller 6 to prevent it from adhering to more dust in the air.

[0024] The above embodiments are intended only to illustrate the technical concepts and features of the present invention. Their purpose is to enable those familiar with the art to understand the present invention and implement it accordingly. They are not intended to limit the scope of protection of the present invention. Any modifications based on the spirit of the main technical solution of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A tape casting machine roller cleaning device, characterized in that: It includes a horizontal moving mechanism (2) installed on the casting machine frame (1), a vertical moving mechanism (3) connected to the horizontal moving mechanism (2), a rotating mechanism (4) connected to the vertical moving mechanism (3), and a telescopic mechanism (5) connected to the rotating mechanism (4). The telescopic mechanism (5) is also rotatably connected with a dust cleaning roller (6). The outer surface of the dust cleaning roller (6) is provided with an adhesive layer. The dust cleaning roller (6) can be adjusted to be in contact with the surface of the roller (a) on the casting machine frame (1) and rotate along with the rotation of the roller (a) to remove the dust on the surface of the roller (a). A dust-proof cover (7) is also provided outside the dust cleaning roller (6).

2. The roller cleaning device of a tape casting machine according to claim 1, characterized in that: The horizontal moving mechanism (2) includes a first slide rail (201) and a second slide rail (202) respectively installed on both sides of the casting machine frame (1), a first screw rod (203) and a second screw rod (204) respectively installed in the first slide rail (201) and the second slide rail (202) and driven by a motor to rotate, and a first nut seat (205) and a second nut seat (206) respectively connected to the first screw rod (203) and the second screw rod (204). The first nut seat (205) and the second nut seat (206) are symmetrically arranged.

3. The roller cleaning device of a tape casting machine according to claim 2, characterized in that: The vertical moving mechanism (3) includes a first lifting cylinder (301) and a second lifting cylinder (302) respectively installed on the first nut seat (205) and the second nut seat (206), and an inverted L-shaped plate (303) and an L-shaped plate (304) respectively connected to the output shafts of the first lifting cylinder (301) and the second lifting cylinder (302). The inverted L-shaped plate (303) and the L-shaped plate (304) are symmetrically arranged.

4. The roller cleaning device of a tape casting machine according to claim 3, characterized in that: The rotating mechanism (4) includes a first rotating cylinder (401) and a second rotating cylinder (402) respectively installed on the horizontal sections of the inverted L-shaped plate (303) and the L-shaped plate (304). The output shafts of the first rotating cylinder (401) and the second rotating cylinder (402) respectively pass through the vertical sections of the inverted L-shaped plate (303) and the L-shaped plate (304) and are connected to the left and right end faces of the 冂-shaped rotating seat (403). An extension plate (404) is also provided on the 冂-shaped rotating seat (403). The extension plate (404) and the 冂-shaped rotating seat (403) are integrally formed.

5. The roller cleaning device of a tape casting machine according to claim 4, characterized in that: The telescopic mechanism (5) includes a telescopic cylinder (501) fixedly installed on the extension plate (404), a linkage block (502) connected to the output shaft of the telescopic cylinder (501), and a telescopic plate (503) connected to the linkage block (502). The telescopic plate (503) passes through the 冂-shaped rotating seat (403) and is in sliding fit with the 冂-shaped rotating seat (403). One end of the telescopic plate (503) located inside the 冂-shaped rotating seat (403) is provided with a notch (503a). First shaft seats (504) and second shaft seats (505) are respectively provided on the inner side surfaces of the telescopic plate (503) on both sides of the notch (503a). The two ends of the dust cleaning roller (6) are respectively rotatably installed in the first shaft seat (504) and the second shaft seat (505).

6. A tape casting machine roller cleaning device according to claim 5, characterized in that: On both side plates of the U-shaped rotating seat (403), slot grooves (403a) are respectively provided. On the inner side of the dust-proof cover (7), there are inserting strips that cooperate with the slot grooves (403a). The dust-proof cover (7) can be inserted and installed on the U-shaped rotating seat (403) and be in conformity with the U-shaped rotating seat (403).