Steel wire machining sizing device

By designing a sizing device including a transmission chamber and a bevel gear, the problem of the existing sizing device lacking a limiting tool is solved, and the rapid adjustment of the aperture and the timely stopping of the wire are achieved, ensuring the cleanness of the wire outlet.

CN223382286UActive Publication Date: 2025-09-26SUZHOU QIHANG STAINLESS STEEL PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422474951.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-09-26
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The existing sizing device lacks a limiting tool, which makes it inconvenient to adjust the aperture and difficult to stop the wire operation in time, resulting in material waste.

Method used

A sizing device was designed, which included a housing, a control panel, a transmission chamber, a bevel gear, and a sleeve. The bevel gear and the lead screw were driven by a motor to realize automatic adjustment of the aperture and timely stopping of the wire. The device was also equipped with a limit rod and a brush cylinder cleaning device.

Benefits of technology

It realizes the rapid adjustment of the aperture and the timely stopping of the wire, avoids material waste and keeps the cleanliness of the wire outlet.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223382286U_ABST
    Figure CN223382286U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of steel wire machining, and particularly discloses a steel wire machining sizing device which comprises a shell and control panels, two sets of control panels are fixed to the center of the front end of the shell, two sets of bases are fixed to the bottom of the front end of the shell, and supporting rods are welded to the tops of the bases. A bearing block is welded to the top of the supporting rod, and two sets of vertical grooves are formed in the upper portion of the front end of the shell. According to the steel wire machining sizing device, a pressing block is fixed to the front end of a sliding sleeve and controlled by the sliding sleeve connected to the outer side of a lead screw in a sleeving mode, if a linkage mechanism needs to be started, an inserting rod is shifted rightwards from the front end of an open groove, so that the inserting rod enters a frosted sleeve of a short sleeve, a first bolt and a second bolt are locked respectively, a transverse bevel gear is synchronously rotated after a motor is started, and the transverse bevel gear rotates synchronously; power is transmitted to the longitudinal bevel gear and the lead screw through meshing linkage, then the pressing block is guided to vertically ascend and descend along with the sliding sleeve to clamp the wire harness, and the problem that a limiting tool is lacked is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of steel wire processing, in particular to a steel wire processing sizing device. Background Art

[0002] Wire rope is a spiral material made by twisting steel wires together at a certain force. Compared with previous single-strand wire ropes, it can greatly improve the structural strength and load-bearing capacity. In order to twist wire ropes of different diameters, it is necessary to use a sizing device to thin the steel wire in advance before changing the diameter of the finished wire rope.

[0003] However, ordinary sizing devices are often composed of separate molds. The wire holes of these molds vary in size and need to be manually assembled and replaced inside the device to adjust the size of the hole that is squeezed when the steel wire passes through the wire trough. There is also a lack of limiting mechanisms on both the inside and outside. If the refinement is incorrect, it is difficult to stop the machine in time to lock the wire harness, which will waste some materials.

[0004] Now, a new type of steel wire processing and sizing device is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a steel wire processing and sizing device to solve the problem of lack of limiting tools proposed in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steel wire processing and sizing device, comprising a shell and a control panel, two sets of control panels are fixed at the center of the front end of the shell, two sets of bases are fixed to the bottom of the front end of the shell, and support rods are welded to the tops of the bases, and receiving blocks are welded to the tops of the support rods, two sets of vertical slots are provided above the front end of the shell, and screw rods are movably connected between the upper and lower sides of the vertical slots, the external threads of the screw rods are connected to a sliding sleeve, and a pressure block is fixed to the front end of the sliding sleeve, silicone pads are fixed to the bottom of the pressure block and the top of the receiving block respectively, and transmission chambers are provided on both sides of the upper part of the interior of the shell respectively. , and a slot is provided at the center between the transmission chambers, the side surface inside the transmission chamber is movably connected with a transverse bevel gear, the bottom end of the transmission chamber is movably connected with a longitudinal bevel gear, the left side inside the slot is movably connected with a long sleeve, and the right side inside the long sleeve is movably connected with a plug rod, a bolt is threadedly connected to the right screw hole at the front end of the long sleeve, a short sleeve is movably connected to the right side of the slot, and a bolt is threadedly connected to the screw hole at the front end of the short sleeve, a frosted sleeve is fixed on the inner wall of the short sleeve, a motor is fixed at the upper right corner of the shell, and two sets of wire grooves are provided between the front and back of the center of the shell.

[0007] Preferably, the long sleeve and the short sleeve are fixedly connected to the transverse bevel gears on both sides respectively, and the output end of the motor is fixedly connected to the right side of the transverse bevel gear.

[0008] Preferably, the bottom of the longitudinal bevel gear is fixedly connected to the screw rod, and the inner wall of the sliding sleeve matches the external thread of the screw rod.

[0009] Preferably, the right side of the insertion rod is embedded in the short sleeve, and the insertion rod can slide left and right along the inner wall of the long sleeve.

[0010] Preferably, an inner cavity is provided on the left side inside the outer shell, a small toothed disc is movably connected to the right rear side of the inner cavity, a large toothed disc is movably connected to the left rear side of the inner cavity, and a circle of hole grooves is provided in the large toothed disc, a knob is movably connected to the center of the control panel, and the rear of the knob is fixedly connected to the small toothed disc.

[0011] Preferably, the small toothed disc is meshedly connected to the right side of the large toothed disc, and the hole slot group can be rotatably covered on the front end of the wire slot.

[0012] Preferably, a fixed brush cylinder is installed on the outer side of the rear of the wire trough, a movable brush cylinder is provided on the inner side of the rear of the wire trough, and a hollow tube is movably sleeved on the outer side of the axis of the movable brush cylinder. A limiting rod is fixed at the center of the rear outside of the shell, and a bolt 2 is threadedly connected between the hollow tube and the screw hole of the limiting rod.

[0013] Preferably, the limiting rod is embedded in the interior of the hollow tube, and the hollow tubes are symmetrically sleeved on the exterior of both sides of the limiting rod.

[0014] Compared with the prior art, the beneficial effects of the present invention are: the steel wire processing and sizing device not only stops the operation of the steel wire in time and adjusts and refines the aperture, but also cleans the steel wire;

[0015] (1) A pressure block is fixed at the front end of the sliding sleeve, and the receiving block is fixed to the bottom of the front end wire groove by the support rod, and the corresponding pressure block is controlled by the sliding sleeve sleeved on the outside of the screw rod. If the linkage mechanism needs to be started, the plug rod is pushed to the right at the front end of the slot so that the plug rod enters the frosted sleeve of the short sleeve, and the bolts 1 and 2 in the screw holes on both sides are tightened respectively. After starting the motor, the transverse bevel gear can be rotated synchronously, and then the power is transmitted to the longitudinal bevel gear and the screw rod through the meshing linkage, and then the pressure block is guided to rise and fall vertically with the sliding sleeve, so as to stop the transmission of the wire in time;

[0016] (2) An inner cavity is provided on the left side of the inner shell, and the knob at the front end of the control panel is rotated to guide the small toothed disc on the right side of the inner cavity to rotate together. When the small toothed disc engages and pushes the large toothed disc, the hole slot group at the wire groove is replaced, and the maximum diameter of the hole slot group is equal to the wire groove, so that the steel wire segment can smoothly enter and exit the outer shell of the device. The aperture size of the hole slot group can also be observed at the wire groove, and then the mold specifications for pulling the steel wire can be quickly adjusted;

[0017] (3) By assembling a fixed brush cylinder on the outer side of the rear of the wire trough, the hollow tubes on both sides are horizontally moved along the rear limit rod. After the movable brush cylinder and the fixed brush cylinder form a symmetrical trend, the screw hole can be aligned and the bolts can be rotated to reinforce the third screw hole, forcing the fixed brush cylinder and the movable brush cylinder to fit on both sides of the rear wire trough. When the steel wire enters and exits the shell, it is wiped to prevent the surface of the subsequently twisted steel wire rope from being contaminated with oil and dust, and to prevent the hole slot group from being blocked by garbage and affecting the output efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the front cross-sectional structure of the present utility model;

[0019] Figure 2 This is a schematic diagram of the front cross-sectional structure of the transmission chamber of the present invention;

[0020] Figure 3 This is a schematic diagram of the front cross-sectional structure of the inner cavity of the present invention;

[0021] Figure 4 This is a schematic diagram of the rear view structure of the shell of the present invention.

[0022] In the figure: 1. Shell; 2. Control panel; 3. Base; 4. Support rod; 5. Adapter block; 6. Silicone pad; 7. Wire groove; 8. Pressure block; 9. Sleeve; 10. Vertical groove; 11. Screw rod; 12. Transmission chamber; 13. Slot; 14. Long sleeve; 15. Bolt 1; 16. Short sleeve; 17. Transverse bevel gear; 18. Motor; 19. Longitudinal bevel gear; 20. Knob; 21. Frosted sleeve; 22. Insert rod; 23. Bolt 2; 24. Large gear plate; 25. Hole and groove group; 26. Small gear plate; 27. Inner cavity; 28. Movable brush cylinder; 29. ​​Fixed brush cylinder; 30. Hollow tube; 31. Limit rod; 32. Bolt 3. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1: Please refer to Figure 1-4 A steel wire processing and sizing device comprises a shell 1 and a control panel 2. Two sets of control panels 2 are fixed at the center of the front end of the shell 1. Two sets of bases 3 are fixed to the bottom of the front end of the shell 1, and a support rod 4 is welded on the top of the base 3. A receiving block 5 is welded on the top of the support rod 4. Two sets of vertical slots 10 are provided above the front end of the shell 1, and a screw rod 11 is movably connected between the upper and lower sides of the vertical slot 10. The external thread of the screw rod 11 is connected to a sliding sleeve 9, and a pressure block 8 is fixed to the front end of the sliding sleeve 9. Silicone pads 6 are fixed to the bottom of the pressure block 8 and the top of the receiving block 5 respectively. Transmission chambers 12 are provided on both sides of the upper part of the interior of the shell 1, and a transmission chamber 12 is provided at the center between the transmission chambers 12. There is a slot 13, the side of the transmission chamber 12 is movably connected to a transverse bevel gear 17, the bottom end of the transmission chamber 12 is movably connected to a longitudinal bevel gear 19, the left side of the slot 13 is movably connected to a long sleeve 14, and the right side of the long sleeve 14 is movably connected to a plug rod 22, a bolt 15 is threadedly connected to the right screw hole at the front end of the long sleeve 14, a short sleeve 16 is movably connected to the right side of the slot 13, and a bolt 23 is threadedly connected to the screw hole at the front end of the short sleeve 16, a frosted sleeve 21 is fixed to the inner wall of the short sleeve 16, a motor 18 is fixed to the upper right corner of the shell 1, and two sets of wire grooves 7 are provided between the front and back of the center of the shell 1;

[0025] The long sleeve 14 and the short sleeve 16 are fixedly connected to the transverse bevel gears 17 on both sides respectively. The output end of the motor 18 is fixedly connected to the right side of the transverse bevel gear 17. The bottom of the longitudinal bevel gear 19 is fixedly connected to the screw rod 11. The inner wall of the sliding sleeve 9 matches the external thread of the screw rod 11. The right side of the insertion rod 22 is embedded in the short sleeve 16, and the insertion rod 22 can slide left and right along the inner wall of the long sleeve 14.

[0026] Specifically, if Figure 1 and Figure 2 As shown, the receiving block 5 is fixed by the support rod 4 below the front wire groove 7, and the corresponding pressure block 8 is controlled by the sliding sleeve 9 sleeved on the outside of the screw rod 11. If the linkage mechanism needs to be started, the plug rod 22 is pushed to the right at the front end of the slot 13, so that the plug rod 22 enters the frosted sleeve 21 of the short sleeve 16, and the bolts 15 and 23 in the screw holes on both sides are respectively locked. After starting the motor 18, the transverse bevel gear 17 can be rotated synchronously, and then the power is transmitted to the longitudinal bevel gear 19 and the screw rod 11 through meshing linkage, and then the pressure block 8 is guided to rise and fall vertically with the sliding sleeve 9 to clamp the wiring harness.

[0027] Embodiment 2: An inner cavity 27 is provided on the left side of the interior of the housing 1, and a small toothed disc 26 is movably connected to the right rear of the inner cavity 27. A large toothed disc 24 is movably connected to the left rear of the inner cavity 27, and a circle of hole slots 25 is provided in the large toothed disc 24. A knob 20 is movably connected to the center of the interior of the control panel 2, and the rear of the knob 20 is fixedly connected to the small toothed disc 26. The small toothed disc 26 is meshed and connected to the right side of the large toothed disc 24, and the hole slot group 25 can rotatably cover the front end of the wire slot 7;

[0028] Specifically, if Figure 1 and Figure 3 As shown, the knob 20 at the front end of the control panel 2 is rotated to guide the small toothed disc 26 on the right side of the inner cavity 27 to rotate together. When the small toothed disc 26 engages and pushes the large toothed disc 24, the hole slot group 25 at the wire groove 7 is replaced, and the maximum diameter of the hole slot group 25 is equal to the wire groove 7, so that the wire segment can smoothly enter and exit the housing 1 of the device, and the aperture size of the hole slot group 25 can also be observed at the wire groove 7.

[0029] Example 3: A fixed brush cylinder 29 is assembled on the outer side of the rear of the wire trough 7, and a movable brush cylinder 28 is provided on the inner side of the rear of the wire trough 7, and a hollow tube 30 is movably sleeved on the outer side of the shaft of the movable brush cylinder 28. A limit rod 31 is fixed at the center of the rear of the outer shell 1. A bolt 32 is threadedly connected between the screw hole of the hollow tube 30 and the limit rod 31. The limit rod 31 is embedded in the interior of the hollow tube 30, and the hollow tube 30 is symmetrically sleeved on the outside of the limit rod 31 on both sides;

[0030] Specifically, if Figure 1 and Figure 4 As shown, the hollow tubes 30 on both sides are horizontally moved along the rear limit rod 31. After the movable brush cylinder 28 and the fixed brush cylinder 29 form a symmetrical trend, the screw holes can be aligned and the bolt three 32 can be rotated to reinforce, forcing the fixed brush cylinder 29 and the movable brush cylinder 28 to fit on both sides of the rear wire groove 7. When the steel wire enters and exits the housing 1, it is wiped to prevent the surface of the subsequently twisted steel wire rope from being contaminated with oil and dust.

[0031] Working principle: When the utility model is in use, first, move the hollow tubes 30 on both sides horizontally along the rear limit rod 31. After the movable brush cylinder 28 and the fixed brush cylinder 29 form a symmetrical trend, you can align the screw holes and rotate the bolt three 32 to reinforce, forcing the fixed brush cylinder 29 and the movable brush cylinder 28 to fit on both sides of the rear wire groove 7. When the steel wire enters and exits the shell 1, wipe it. Pre-rotate the knob 20 at the front end of the control panel 2 to guide the small toothed disc 26 on the right side of the inner cavity 27 to rotate together. When the small toothed disc 26 engages and pushes the large toothed disc 24, replace the hole groove group 25 at the wire groove 7, and the maximum diameter of the hole groove group 25 is equal to the wire groove 7, so that the wire section can enter and exit smoothly. The housing 1 of the present device can also observe the aperture size of the hole slot group 25 at the wire slot 7. Because the receiving block 5 is fixed to the bottom of the front wire slot 7 by the support rod 4, and the corresponding pressure block 8 is controlled by the sliding sleeve 9 sleeved on the outside of the screw rod 11, if the linkage mechanism needs to be started, the plug rod 22 is pushed to the right at the front end of the slot 13, so that the plug rod 22 enters the frosted sleeve 21 of the short sleeve 16, and the bolts 15 and 23 in the screw holes on both sides are locked respectively. After starting the motor 18, the transverse bevel gear 17 can be rotated synchronously, and then the power is transmitted to the longitudinal bevel gear 19 and the screw rod 11 through meshing linkage, and then the pressure block 8 is guided to rise and fall vertically with the sliding sleeve 9, so as to stop the transmission of the wire in time.

[0032] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A steel wire processing and sizing device, comprising a housing (1) and a control panel (2), characterized in that: Two groups of control panels (2) are fixed at the center of the front end of the shell (1), two groups of bases (3) are fixed at the bottom of the front end of the shell (1), and a support rod (4) is welded to the top of the base (3), and a receiving block (5) is welded to the top of the support rod (4). Two groups of vertical slots (10) are provided above the front end of the shell (1), and a screw rod (11) is movably connected between the upper and lower sides of the vertical slot (10). The external thread of the screw rod (11) is connected to a sliding sleeve (9), and a pressure block (8) is fixed to the front end of the sliding sleeve (9). Silicone pads (6) are respectively fixed to the bottom of the pressure block (8) and the top of the receiving block (5). Transmission chambers (12) are respectively provided on both sides of the upper part of the interior of the shell (1), and a slot (13) is provided at the center between the transmission chambers (12). The side surface inside the chamber (12) is movably connected to a transverse bevel gear (17), the bottom end inside the transmission chamber (12) is movably connected to a longitudinal bevel gear (19), the left side inside the slot (13) is movably connected to a long sleeve (14), and the right side inside the long sleeve (14) is movably connected to a plug rod (22), a bolt (15) is threadedly connected to the right screw hole at the front end of the long sleeve (14), a short sleeve (16) is movably connected to the right side inside the slot (13), and a bolt (23) is threadedly connected to the screw hole at the front end of the short sleeve (16), a frosted sleeve (21) is fixed on the inner wall of the short sleeve (16), a motor (18) is fixed to the upper right corner inside the shell (1), and two groups of wire grooves (7) are provided between the front and back of the center inside the shell (1).

2. A steel wire processing and sizing device according to claim 1, characterized in that: The long sleeve (14) and the short sleeve (16) are respectively fixedly connected to the transverse bevel gears (17) on both sides, and the output end of the motor (18) is fixedly connected to the right side of the transverse bevel gear (17).

3. The steel wire processing and sizing device according to claim 1, characterized in that: The bottom of the longitudinal bevel gear (19) is fixedly connected to the screw rod (11), and the inner wall of the sliding sleeve (9) matches the external thread of the screw rod (11).

4. The steel wire processing and sizing device according to claim 1, characterized in that: The right side of the insertion rod (22) is embedded in the short sleeve (16), and the insertion rod (22) can slide left and right along the inner wall of the long sleeve (14).

5. The steel wire processing and sizing device according to claim 1, characterized in that: An inner cavity (27) is provided on the left side of the interior of the housing (1), a small toothed disc (26) is movably connected to the right rear of the inner cavity (27), a large toothed disc (24) is movably connected to the left rear of the inner cavity (27), and a circle of hole grooves (25) is provided in the large toothed disc (24), a knob (20) is movably connected to the center of the interior of the control panel (2), and the rear of the knob (20) is fixedly connected to the small toothed disc (26).

6. The steel wire processing and sizing device according to claim 5, characterized in that: The small toothed disc (26) is meshedly connected to the right side of the large toothed disc (24), and the hole slot group (25) can be rotatably covered on the front end of the line slot (7).

7. The steel wire processing and sizing device according to claim 1, characterized in that: A fixed brush cylinder (29) is mounted on the outer side of the rear of the wire trough (7), a movable brush cylinder (28) is arranged on the inner side of the rear of the wire trough (7), and a hollow tube (30) is movably sleeved on the outer side of the shaft of the movable brush cylinder (28). A limiting rod (31) is fixed at the center of the rear of the outer shell (1), and a bolt (32) is threadedly connected between the hollow tube (30) and the screw hole of the limiting rod (31).

8. The steel wire processing and sizing device according to claim 7, characterized in that: The limiting rod (31) is embedded in the interior of the hollow tube (30), and the hollow tube (30) is symmetrically sleeved on the exterior of both sides of the limiting rod (31).