Energy-saving electric bending machine

Through the design of infrared alignment and limit unit, the problem of low tool setting efficiency of existing bending machines is solved, automatic tool setting and stable clamping are realized, and the accuracy and energy saving effect are improved.

CN223382318UActive Publication Date: 2025-09-26JINING SITONG ENG MACHINERY
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Patent Information

Application Number
CN202520074099.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-09-26
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

Existing bending machines require manual visual alignment when setting the tool, resulting in low efficiency and low accuracy.

Method used

An infrared transmitter and receiver are used in conjunction with a controller to ensure that the upper mold and the lower mold are aligned, and the mold is accurately positioned and clamped through guide grooves and guide plates.

Benefits of technology

The accuracy and efficiency of tool setting are improved, the number of manual operations is reduced, and energy saving is achieved.

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Abstract

The utility model discloses an energy-saving electric bending machine in the technical field of bending machines, which comprises a mounting frame, an upper die arranged on one side of the mounting frame, a lower die arranged below the upper die, a driving unit and a first limiting unit. According to the utility model, the upper mold is arranged on one side of the mounting rack, so that when the device is used, a user installs the lower mold on the surface of the mounting rack through the first limiting unit, and installs the two infrared emitters and the two infrared receivers on the surfaces of the upper mold and the lower mold respectively through the second limiting unit; and finally, the upper die is controlled to press downwards through the driving unit, in the pressing process, infrared rays emitted by the two infrared ray emitters are irradiated on the two infrared ray receivers all the time, and if the infrared ray receivers can receive the infrared rays all the time, tool setting is accurate (it is ensured that the two ends of the upper die are both aligned with the two ends of the lower die).
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Description

Technical Field

[0001] The utility model relates to the technical field of bending machines, in particular to an energy-saving electric bending machine. Background Art

[0002] A bending machine is a mechanical equipment used for processing metal sheets. It is mainly used to bend metal sheets (such as steel sheets, stainless steel sheets, aluminum sheets, etc.) at a certain angle. It is usually used to manufacture various engineering components such as metal parts, equipment casings, metal frames, etc., and is widely used in construction, automobiles, aviation, shipbuilding, machinery manufacturing and other industries.

[0003] Before using the current bending machine, it is generally necessary to align the bottom of the upper die with the notch of the lower die, which is the tool alignment operation. Currently, when aligning the tool, the user is required to align it visually, which is inefficient and has low accuracy. Therefore, a new type of energy-saving electric bending machine is needed to solve the above problems. Utility Model Content

[0004] The purpose of the present invention is to solve the problem that before using the current bending machine, it is generally necessary to align the bottom of the upper die with the notch of the lower die, that is, the knife alignment operation. At present, when aligning the knife, the user is required to align it visually, which is inefficient and has low accuracy. The present invention provides a bending machine.

[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0006] An energy-saving electric bending machine comprises: a mounting frame, an upper mold is provided on one side of the mounting frame, a lower mold is provided below the upper mold, a driving unit and a first limiting unit, the driving unit is used to drive the upper mold to rise and fall, and the first limiting unit is used to limit the position of the lower mold on the surface of the mounting frame;

[0007] Two infrared transmitters and two infrared receivers are respectively provided on one side of the upper mold and the lower mold. A controller is fixedly installed on the surface of the mounting frame. The two infrared transmitters and the two infrared receivers are electrically connected to the controller. The mounting frame also includes a second limiting unit, which is used to install the two infrared transmitters and the two infrared receivers on the surfaces of the upper mold and the lower mold respectively.

[0008] Furthermore, the driving unit includes a driving groove opened on the surface of the mounting frame, a driving plate is slidably inserted into the inner wall of the driving groove, a hydraulic rod is fixedly installed on the inner wall of the driving groove, the other end of the hydraulic rod is fixedly installed on the surface of the driving plate and is electrically connected to the controller, and also includes a first mounting unit, which is used to mount the upper mold on the surface of the driving plate.

[0009] Furthermore, the first mounting unit includes a first limiting protrusion arranged on the surface of the driving plate, and a plurality of disassembly sleeves are slidably sleeved on the surface of the first limiting protrusion, and two mounting bolts are threadedly inserted on the surfaces of the plurality of disassembly sleeves, and the surfaces of the plurality of mounting bolts are threadedly inserted on the surface of the first limiting protrusion. The second mounting unit is also included, and the second mounting unit is used to install the upper mold on the inner walls of the driving plate and the plurality of disassembly sleeves.

[0010] Furthermore, the second mounting unit includes several second limiting protrusions respectively arranged on the surface of the driving plate and several surfaces of the disassembly and assembly sleeves. The top of the upper mold is provided with an I-shaped protrusion, and the inner wall of the I-shaped protrusion is slidably sleeved on the surfaces of several second limiting protrusions.

[0011] Furthermore, the first limiting unit includes two guide grooves both opened on the surface of the mounting frame, the inner walls of the two guide grooves are slidably plugged with two guide plates, the surfaces of several guide plates are threadedly plugged with driving threaded rods, and the surfaces of several driving threaded rods are rotatably sleeved with pressure plates.

[0012] Furthermore, the second limiting unit includes a plurality of mounting protrusions respectively arranged on the surfaces of the upper mold and the lower mold, the surfaces of the two infrared emitters are respectively slidably inserted into the surfaces of two of the mounting protrusions and one end is fixedly installed with an external threaded tube, the surfaces of the two external threaded tubes are threadedly sleeved with internal threaded tubes, and the two infrared receivers are slidably inserted into the inner walls of the other two mounting protrusions.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. In the utility model, an upper mold is arranged on one side of the mounting frame. When in use, the user installs a lower mold on the surface of the mounting frame through the first limiting unit, and installs two infrared transmitters and two infrared receivers on the surfaces of the upper mold and the lower mold respectively through the second limiting unit. Finally, the upper mold is controlled to be pressed down by the driving unit. During the pressing process, the infrared rays emitted by the two infrared transmitters are always irradiated on the two infrared receivers. If the infrared receivers can always receive the infrared rays, then the tool alignment is accurate (ensure that both ends of the upper mold are aligned with both ends of the lower mold).

[0015] 2. In the present invention, two guide grooves are provided on the surface of the mounting frame. When in use, the user slides a plurality of guide plates into the inner walls of the two guide grooves respectively, and rotates a plurality of driving threaded rods respectively, thereby driving a plurality of guide plates that are respectively rotatably sleeved on one end of the plurality of driving threaded rods to move, so that the surfaces of the plurality of guide plates respectively contact the two sides of the lower mold, thereby achieving the clamping and fixing of the lower mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 It is a half-section view of the utility model;

[0018] Figure 3 It is a partial three-dimensional structural diagram of the utility model;

[0019] Figure 4 For this utility model Figure 3 A magnified view of center.

[0020] In the figure: 1. Mounting frame; 2. Upper mold; 3. Lower mold; 4. Driving unit; 41. Driving groove; 42. Driving plate; 43. Hydraulic rod; 44. First mounting unit; 441. First limiting protrusion; 442. Disassembly sleeve; 443. Mounting bolt; 444. Second mounting unit; 4441. Second limiting protrusion; 4442. I-shaped protrusion; 5. First limiting unit; 51. Guide groove; 52. Guide plate; 53. Driving threaded rod; 54. Pressing plate; 6. Infrared transmitter; 7. Infrared receiver; 8. Controller; 9. Second limiting unit; 91. Mounting protrusion; 92. Externally threaded pipe; 93. Internally threaded pipe. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

[0022] The present embodiment provides a bending machine, which is mainly used to solve the problem that before using the current bending machine, it is generally necessary to align the bottom of the upper die with the notch of the lower die, that is, the knife setting operation. At present, when setting the knife, the user needs to align it visually, which is inefficient and has low accuracy. The following technical solutions are provided. Figures 1-4 Give detailed instructions:

[0023] An energy-saving electric bending machine comprises: a mounting frame 1 with an upper mold 2 on one side, and a lower mold 3 is arranged below the upper mold 2. When in use, the user needs to first install the lower mold 3 on the surface of the mounting frame 1 through a first limiting unit 5, and then install two infrared transmitters 6 and two infrared receivers 7 on both sides of the upper mold 2 and the lower mold 3 through a second limiting unit 9. In subsequent use, the user controls the lifting and lowering of the upper mold 2 through a driving unit 4. In this process, if the infrared rays emitted by the two infrared transmitters 6 can always be received by the infrared receiver 7 (the two infrared transmitters 6 and the two infrared receivers The receiver 7 is electrically connected to the controller 8 fixedly mounted on the surface of the mounting frame 1), then the controller 8 will display that the tool setting is successful, otherwise the user needs to adjust the position of the lower mold 3 (a buzzer can also be installed inside the controller 8 to remind the user of the success or failure of the tool setting). The main components of the driving unit 4 are: a driving groove 41 provided on the surface of the mounting frame 1. When in use, the user controls the hydraulic rod 43 fixedly mounted on the inner wall of the driving groove 41 through the controller 8 to extend and retract, which can drive the driving plate 42 slidably plugged into the inner wall of the driving groove 41 to slide, and further drive the driving plate 42 mounted on the driving plate 4 through the first mounting unit 44. 2. The upper mold 2 at one end is raised and lowered, wherein the main components of the first limiting unit 5 are: two guide grooves 51 are both opened on the surface of the mounting frame 1, and two guide plates 52 are slidably inserted in the inner walls of the two guide grooves 51. When in use, the user places the lower mold 3 on the surface of the mounting frame 1, and then rotates a plurality of driving threaded rods 53 respectively threadedly inserted in the surfaces of the plurality of guide plates 52, which can drive a plurality of pressing plates 54 respectively rotatably sleeved on the surfaces of the plurality of driving threaded rods 53 to move, so that the plurality of pressing plates 54 are all in contact with the surface of the lower mold 3, thereby achieving the clamping and limiting of the lower mold 3 on the surface of the mounting frame 1. The main components of the second limiting unit 9 are: several mounting protrusions 91 respectively arranged on the surface of the upper mold 2 and the lower mold 3. When in use, the user slides and inserts the infrared transmitter 6 into the surface of two of the mounting protrusions 91, inserts the infrared receiver 7 into the inner wall of the other two mounting protrusions 91, and finally threads the internal threaded tube 93 onto the surface of the external threaded tube 92 at one end of the two infrared transmitters 6, so as to realize the installation of the two infrared transmitters 6 and the two infrared receivers 7 (the installation position of the two infrared transmitters 6 is opposite to the cutting edge of the upper mold 2, and the installation position of the two infrared receivers 7 is opposite to the notch of the lower mold 3).

[0024] By setting an upper mold 2 on one side of the mounting frame 1, when in use, the user installs a lower mold 3 on the surface of the mounting frame 1 through the first limiting unit 5, and installs two infrared transmitters 6 and two infrared receivers 7 on the surfaces of the upper mold 2 and the lower mold 3 respectively through the second limiting unit 9. Finally, the upper mold 2 is pressed down by the driving unit 4. During the pressing process, the infrared rays emitted by the two infrared transmitters 6 are always irradiated on the two infrared receivers 7. If the infrared receivers 7 can always receive the infrared rays, then the tool alignment is accurate (make sure that both ends of the upper mold 2 are aligned with both ends of the lower mold 3). This method makes tool alignment faster and reduces the number of times the user repeatedly controls the extension and retraction of the hydraulic rod 43 during the tool alignment process, thereby achieving the purpose of energy saving.

[0025] By providing two guide grooves 51 on the surface of the mounting frame 1, when in use, the user slides a plurality of guide plates 52 into the inner walls of the two guide grooves 51, and rotates a plurality of driving threaded rods 53 respectively, thereby driving a plurality of guide plates 52 that are respectively rotatably sleeved on one end of the plurality of driving threaded rods 53 to move, so that the surfaces of the plurality of guide plates 52 respectively contact the two sides of the lower mold 3, thereby clamping and fixing the lower mold 3.

[0026] like Figure 3 As shown, in some embodiments, the main components of the first mounting unit 44 are: a first limiting protrusion 441 set on the surface of the driving plate 42. When in use, the user needs to slide a plurality of disassembly sleeves 442 on the surface of the first limiting protrusion 441, and then threadably insert two mounting bolts 443 into the surfaces of the plurality of disassembly sleeves 442, so that the surfaces of the plurality of mounting bolts 443 are threadably inserted into the surface of the first protrusion, and then the upper mold 2 is mounted on the inner walls of the driving plate 42 and the plurality of disassembly sleeves 442 through the second mounting unit 444. To complete the operation, the main components of the second installation unit 444 are: several second limiting protrusions 4441 respectively arranged on the surface of the driving plate 42 and the surfaces of several disassembly sleeves 442. After the installation of the several disassembly sleeves 442 is completed, the user can slide the inner wall of the I-shaped protrusion 4442 arranged on the top of the upper mold 2 onto the surfaces of the several second limiting protrusions 4441, and then rotate the several installation bolts 443 to drive the surfaces of the several disassembly sleeves 442 to contact the surface of the I-shaped protrusion 4442, thereby achieving a stable limitation on the upper mold 2.

[0027] The workflow of this utility model:

[0028] First, the user needs to install the plurality of disassembly and assembly sleeves 442 on the surface of the first limiting protrusion 441 through the plurality of mounting bolts 443, and then slide the inner wall of the I-shaped protrusion 4442 onto the surface of the plurality of second limiting protrusions 4441. Then, the user places the lower mold 3 on the surface of the mounting frame 1 and rotates the plurality of driving threaded rods 53 respectively to drive the plurality of pressing plates 54 to fit the surface of the lower mold 3, thereby limiting the position of the lower mold 3 on the surface of the mounting frame 1.

[0029] Secondly, the user needs to control the extension and retraction of the hydraulic rod 43 through the controller 8, driving the driving plate 42 to slide on the inner wall of the driving groove 41 to achieve control of the spatial height of the upper mold 2. During this process, if the infrared rays emitted by the two infrared transmitters 6 can always be received by the two infrared receivers 7, it means that the tool alignment is completed. Otherwise, the position of the lower mold 3 needs to be adjusted.

[0030] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An energy-saving electric bending machine, characterized in that: include: A mounting frame (1), wherein an upper mold (2) is provided on one side of the mounting frame (1), a lower mold (3) is provided below the upper mold (2), and further comprising a driving unit (4) and a first limiting unit (5), wherein the driving unit (4) is used to drive the upper mold (2) to move upward and downward, and the first limiting unit (5) is used to limit the position of the lower mold (3) on the surface of the mounting frame (1); Two infrared transmitters (6) and two infrared receivers (7) are respectively provided on one side of the upper mold (2) and the lower mold (3); a controller (8) is fixedly installed on the surface of the mounting frame (1); the two infrared transmitters (6) and the two infrared receivers (7) are electrically connected to the controller (8); and a second limiting unit (9) is also included. The second limiting unit (9) is used to respectively install the two infrared transmitters (6) and the two infrared receivers (7) on the surface of the upper mold (2) and the lower mold (3).

2. The energy-saving electric bending machine according to claim 1, characterized in that: The driving unit (4) includes a driving groove (41) provided on the surface of the mounting frame (1), a driving plate (42) being slidably inserted into the inner wall of the driving groove (41), a hydraulic rod (43) being fixedly installed on the inner wall of the driving groove (41), the other end of the hydraulic rod (43) being fixedly installed on the surface of the driving plate (42) and electrically connected to the controller (8), and further includes a first mounting unit (44), the first mounting unit (44) being used to mount the upper mold (2) on the surface of the driving plate (42).

3. The energy-saving electric bending machine according to claim 2, characterized in that: The first mounting unit (44) includes a first limiting protrusion (441) provided on the surface of the driving plate (42), a plurality of disassembly sleeves (442) are slidably sleeved on the surface of the first limiting protrusion (441), two mounting bolts (443) are threadedly inserted on the surfaces of the plurality of disassembly sleeves (442), and the surfaces of the plurality of mounting bolts (443) are threadedly inserted on the surface of the first limiting protrusion (441). The second mounting unit (444) is also included, and the second mounting unit (444) is used to mount the upper mold (2) on the inner walls of the driving plate (42) and the plurality of disassembly sleeves (442).

4. The energy-saving electric bending machine according to claim 3, characterized in that: The second mounting unit (444) comprises a plurality of second limiting protrusions (4441) respectively arranged on the surface of the driving plate (42) and the surfaces of the plurality of disassembly and assembly sleeves (442); an I-shaped protrusion (4442) is arranged on the top of the upper mold (2); the inner wall of the I-shaped protrusion (4442) is slidably sleeved on the surfaces of the plurality of second limiting protrusions (4441).

5. The energy-saving electric bending machine according to claim 1, characterized in that: The first limiting unit (5) comprises two guide grooves (51) both provided on the surface of the mounting frame (1); the inner walls of the two guide grooves (51) are both slidably connected with two guide plates (52); the surfaces of several guide plates (52) are both threadedly connected with driving threaded rods (53); the surfaces of several driving threaded rods (53) are both rotatably sleeved with pressure plates (54).

6. The energy-saving electric bending machine according to claim 1, characterized in that: The second limiting unit (9) comprises a plurality of mounting protrusions (91) respectively arranged on the surfaces of the upper mold (2) and the lower mold (3); the surfaces of the two infrared emitters (6) are respectively slidably plugged into the surfaces of two of the mounting protrusions (91) and one end of the infrared emitters is fixedly mounted with an external threaded tube (92); the surfaces of the two external threaded tubes (92) are both threadedly sleeved with an internal threaded tube (93); and the two infrared receivers (7) are slidably plugged into the inner walls of the other two mounting protrusions (91).