Power line bending equipment

By designing multiple combinations of fixture components and transmission systems, the problem that existing power cord bending equipment cannot simulate multiple bending scenarios is solved, and reliable testing and flexible adaptation of power cords in multiple scenarios are achieved.

CN223382469UActive Publication Date: 2025-09-26BIZLINK TECH(CHANGZHOU) LTD
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Patent Information

Application Number
CN202422840704.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-26
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The existing power cord bending equipment has a simple structure and cannot meet the testing functions under various workstations, and it is difficult to simulate various bending scenarios.

Method used

A power cord bending device was designed, including a machine base, a turntable, a transmission assembly and a fixture assembly. The fixture assembly consists of a mother base, a detachable adapter tooling and a sub-base. It can achieve multi-scenario bending through various combinations. It combines a servo motor and a reducer to control the rotation and supports multi-angle and load testing.

Benefits of technology

It realizes reliable bending testing of power cords in various scenarios, supports adaptation and load testing of various power cord types, and improves the flexibility and reliability of testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a power line bending device which comprises a machine base, a rotating disc arranged on the machine base, a transmission assembly used for controlling the rotating disc to rotate relative to the machine base, and a clamp assembly arranged on the rotating disc and used for arranging a power line. The clamp assembly comprises a female base arranged on the rotating disc and a switching tool detachably arranged relative to the female base, and the switching tool can be arranged at multiple angles in the horizontal direction relative to the female base.
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Description

Technical Field

[0001] The utility model relates to the technical field of testing, in particular to a power line bending device. Background Art

[0002] Power cord bending equipment is mainly used to test the durability of power cords when bent. The structure of power cord bending equipment in the existing technology is relatively simple and cannot meet the testing functions under various workstations. How to set up a reliable power cord bending equipment that can simulate various bending scenarios has always been the goal pursued by technical personnel in this field. Summary of the Invention

[0003] The purpose of the utility model is to overcome the defects in the prior art and provide a new type of power cord bending equipment.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A power cord bending device includes: a machine base, a turntable arranged on the machine base, a transmission assembly for controlling the rotation of the turntable relative to the machine base, and a clamp assembly arranged on the turntable for setting the power cord, the clamp assembly including: a female base arranged on the turntable, and a transfer tool that is detachably arranged relative to the female base, and the transfer tool can be set at multiple angles in the horizontal direction relative to the female base.

[0006] In one embodiment, a clamping hole is provided on the female seat, and the adapter tool has a clamping seat that cooperates with the clamping hole, and the clamping seat can be clamped at multiple angles in the horizontal direction relative to the clamping hole.

[0007] In one embodiment, the cross-sections of the clamping hole and the clamping seat are both circular, and / or the cross-sections of the clamping hole and the clamping seat are both square.

[0008] In one embodiment, the adapter tool has a card interface, and the size of the card interface is adjustable.

[0009] In one embodiment, the clamp assembly includes a sub-base that is detachably arranged relative to the adapter tooling, the sub-base is used to set the power cord, the adapter tooling includes a card base, a fixed frame fixed relative to the card base, and a pressing piece that can be moved up and down relative to the fixed frame, and the card interface is formed between the pressing piece and the card base.

[0010] In one embodiment, the adapter tool also includes an adjusting knob, a first threaded rod, a sliding rod and an upper seat arranged between the adjusting knob and the fixed frame, the two ends of the threaded rod are respectively rotatably connected to the upper seat and the pressing piece, the upper end of the first threaded rod is fixedly connected to the adjusting knob, the first threaded rod is arranged to rotate relative to the fixed frame and slide up and down, and the two ends of the sliding rod are respectively fixedly connected to the upper seat and the pressing piece.

[0011] In one embodiment, the adapter tooling includes a clamping seat, a side seat fixed relative to the clamping seat, a second threaded rod rotatably arranged relative to the side seat, and a first piece and a second piece that can be relatively moved closer and farther away in the left and right directions, the second threaded rod includes a forward thread that cooperates with the first piece and a reverse thread that cooperates with the second piece, and the clamping interface is formed between the first piece and the second piece.

[0012] In one embodiment, a screw slide assembly is further provided on the turntable, and the mother seat is connected to the turntable through the screw slide assembly. The mother seat can be movably arranged up and down relative to the turntable through the screw slide assembly.

[0013] In one embodiment, the sub-base is provided with a plug interface for plugging the plug of the power cord and a fixing hole passing through the plug interface, and a screw for fixing the plug of the power cord is screwed into the fixing hole.

[0014] In one embodiment, the transmission assembly includes a rotating shaft, a servo motor for controlling the rotation of the rotating shaft relative to the base, and a reducer, and the rotating shaft is connected to the turntable.

[0015] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art: the power cord bending equipment of the present invention, by providing a transfer tool that is detachably arranged relative to the mother seat and a sub-seat that is detachably arranged relative to the transfer tool, can realize multi-scenario bending of the power cord through various combinations of the sub-seat, the transfer tool and the mother seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional schematic diagram of a power supply bending device in one embodiment of the present utility model;

[0017] Figure 2 This is a three-dimensional schematic diagram of a clamping and swinging assembly in one embodiment of the present utility model;

[0018] Figure 3 This is a three-dimensional schematic diagram of a transfer tool in one embodiment of the present utility model;

[0019] Figure 4 This is a three-dimensional schematic diagram of a clamp assembly in one embodiment of the present utility model;

[0020] Figure 5 A three-dimensional diagram of a sub-base in an embodiment of the present invention Figure 1 ;

[0021] Figure 6 A three-dimensional diagram of a sub-base in an embodiment of the present invention Figure 2 ;

[0022] Figure 7 A three-dimensional diagram of a sub-base in an embodiment of the present invention Figure 3 ;

[0023] The numbers in the figure are:

[0024] 1-base; 11-fixed base plate; 2-control unit; 31-turntable; 321-rotating shaft; 322-servo motor; 323-reducer; 331-female base; 3311-card hole; 332-adapter tooling; 3321-card base; 3322-fixed frame; 3323-pressing piece; 3324-adjusting knob; 3325-first threaded rod; 3326-slide rod; 3327-upper base; 3328-card interface; 333-screw slide assembly; 334-sub-base; 3341-plug interface; 3342-screw; 3331-side base; 3332-second threaded rod; 3333-first piece; 3334-second piece; 4-counterweight. DETAILED DESCRIPTION

[0025] The technical solution of the present utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0026] In the description of the present invention, the directions such as "front", "back", "left", "right", "up" and "down" involved are merely for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it should not be understood as a limitation on the present invention.

[0027] like Figure 1-7 As shown, in some embodiments of the present invention, the power cord bending device includes a base 1, a transmission assembly, and a clamping and swinging assembly, specifically:

[0028] A control unit 2 is provided on the machine base 1, and the control unit 2 specifically controls the operation of the entire power cord bending device. A clamping and swinging component is provided in the machine base 1, such as Figure 2 As shown, the machine base 1 includes a fixed base plate 11 , and each machine base 1 is provided with three groups of clamping and swinging assemblies, which are all arranged on the fixed base plate 11 .

[0029] Each clamping and swinging assembly includes a turntable 31 mounted on a fixed baseplate 11, a transmission assembly for controlling the rotation of the turntable 31 relative to the fixed baseplate 11, and a fixture assembly mounted on the turntable 31 for mounting a power cord. The transmission assembly includes a rotating shaft 321, a servo motor 322 for controlling the rotation of the rotating shaft 321 relative to the fixed baseplate 11, and a speed reducer 323. The rotating shaft 321 is connected to the turntable 31. The axis of the rotating shaft 321 extends in the front-to-back direction, while the fixed baseplate 11 extends horizontally.

[0030] Each clamp assembly consists of a base 331 mounted on the turntable and two adapter fixtures 332 detachably mounted relative to the base 331. The base 331 extends horizontally. A screw slide assembly 333 is also mounted on the turntable 31. The base 331 is connected to the turntable 31 via the screw slide assembly 333, allowing the base 331 to be moved vertically relative to the turntable 31.

[0031] A card hole 3311 is provided on the female base 331, and a card seat 3321 that cooperates with the card hole 3311 is provided on the adapter tooling 332. The card seat 3321 can be carded at multiple angles in the horizontal direction relative to the card hole 3311, that is, the card seat 3321 can be set in the card hole 3311 at multiple angles around the axis extending in the up and down directions. Specifically, in one embodiment, the cross-sections of the card hole 3311 and the card seat 3321 are both circular. In other embodiments, the cross-sections of the card hole 3311 and the card seat 3321 can also be square. By setting the card seat 3321 to be carded at multiple angles with the card hole 3311, the bending scenarios of the power cord are made more diverse.

[0032] The adapter tool 332 has a card interface 3328 , and the size of the card interface 3328 is adjustable so that it can adapt to multiple sub-sockets 334 or multiple power cords 5 , and then test multiple power cords 5 .

[0033] Specifically, in one embodiment, Figure 3As shown, the adapter tool 332 includes a base 3321 set at the bottom, an inverted U-shaped fixed frame 3322 fixed relative to the base 3321, a pressing piece 3323, an adjusting knob 3324, a first threaded rod 3325, a sliding rod 3326 and an upper base 3327 set between the adjusting knob 3324 and the fixed frame 3322, a card interface 3328 is formed between the pressing piece 3323 and the base 3321, the pressing piece 3323 can be moved up and down relative to the base 3321, thereby adjusting the height of the card interface 3328, and the two ends of the first threaded rod 3325 are respectively connected to the upper base 3327 and the pressing piece 3323 is rotatably connected, the top end of the first threaded rod 3325 is fixedly connected to the adjusting knob 3324, and the first threaded rod 3325 is arranged to rotate relative to the fixed frame 3322 and slide up and down. There are two sliding rods 3326, and the two ends of each sliding rod 3326 are respectively fixedly connected to the upper seat 3327 and the pressing piece 3323. An elastic member (not shown in the figure) can also be set between the upper seat 3327 and the fixed frame 3322. For example, an elastic member is sleeved on this area of ​​the sliding rod 3326. When the adjusting knob 3324 is turned, the upper seat 3327 moves downward relative to the fixed frame 3322, and the elastic member is compressed. This adapter tool 332 needs to be adapted to a detachable sub-base 334, which is used to insert the plug of the power cord 5. The sub-base 334 is provided with a plug interface 3341 for plugging the power cord 5 and a fixing hole that passes through the plug interface 3341. The fixing hole is screwed with a screw 3342 for fixing the plug of the power cord 5. Figure 5-7 As shown, there are three different sub-seats 334, Figure 5 The sub-base 334 is suitable for a 3-hole plug, and the plug interface 3341 is set on the front of the sub-base 334. Figure 6 The sub-base 334 is suitable for a 2-hole plug, and the plug interface 3341 is set on the bottom surface of the sub-base 334. Figure 7 The sub-base 334 is suitable for a 3-hole plug, and the plug interface 3341 is set on the front of the sub-base.

[0034] Specifically, in one embodiment, Figure 4 As shown, the adapter tool 332 includes a base 3321 disposed at the bottom, a side base 3331 fixed relative to the base 3321, a second threaded rod 3332 rotatably disposed relative to the side base 3331, and a first piece 3333 and a second piece 3334 that can be relatively moved closer and further apart in the left and right directions. The second threaded rod 3332 includes a forward thread (not shown) that cooperates with the first piece 3333 and a reverse thread (not shown) that cooperates with the second piece 3334. A card interface is formed between the first piece 3333 and the second piece 3334. By twisting the second threaded rod 3332, the width of the card interface 3328 in the left and right directions can be adjusted. This adapter tool 332 can directly connect to the power cord 5 without the need for a sub-base 334.

[0035] When using the power cord bending device of the present invention, the power cord is turned on through the control unit 2. The appropriate sub-holder 334 is selected according to the power cord 5 to be tested, and the power cord 5 is then inserted into the sub-holder 334. The power cord 5 is tightened with screws, and the sub-holder 334 is snapped into the card interface 3328 of the adapter tool 332. The card holder 3321 of the adapter tool 332 is snapped into the card hole 3311. Then, a counterweight 4 is set for the power cord 5. The current, voltage, and swing angle are set through the control unit 2, and the test is started. If the power cord 5 does not need to be adapted to the sub-holder 334, the power cord 5 is directly snapped into the card interface 3328 of the adapter tool 332.

[0036] The utility model provides a power cord bending device that allows 6 power cords to be bent at the same time by setting 3 groups of clamping and swinging components. The power cord can be connected to the test current and test voltage during the test. The test current is adjustable from 0 to 30A, the test voltage is adjustable from 0 to 300V AC, and the 50-60Hz is adjustable. By setting the rotating shaft, the turntable rotation angle is adjustable from 0 to 180 degrees, and the turntable rotation direction can also be adjusted. Specifically, the turntable can swing back and forth or 360 degrees, and the swing speed can be 0 to 120 circles / minute. Figure 2 As shown, a counterweight 4 can be provided on the power line to increase the load.

[0037] The above embodiments are intended only to illustrate the technical concepts and features of the present invention. Their purpose is to enable those familiar with the art to understand the contents of the present invention and implement them accordingly. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications based on the spirit of the present invention are intended to be included in the scope of protection of the present invention.

Claims

1. A power cord bending device, characterized in that: include: A machine base, a turntable arranged on the machine base, a transmission assembly for controlling the rotation of the turntable relative to the machine base, and a clamp assembly arranged on the turntable for setting the power cord, the clamp assembly including: a mother base arranged on the turntable, a transfer tool detachably arranged relative to the mother base, and the transfer tool can be set at multiple angles in the horizontal direction relative to the mother base.

2. The power cord bending device according to claim 1, characterized in that: The female seat is provided with a clamping hole, and the adapter tool is provided with a clamping seat that matches the clamping hole. The clamping seat can be clamped at multiple angles in the horizontal direction relative to the clamping hole.

3. The power cord bending device according to claim 2, characterized in that: The cross sections of the clamping hole and the clamping seat are both circular, and / or the cross sections of the clamping hole and the clamping seat are both square.

4. The power cord bending device according to claim 1, characterized in that: The adapter tool has a card interface, and the size of the card interface is adjustable.

5. The power cord bending device according to claim 4, characterized in that: The clamp assembly includes a sub-base that can be detachably set relative to the adapter tooling, the sub-base is used to set the power cord, the adapter tooling includes a card seat, a fixed frame fixed relative to the card seat, and a pressing piece that can be moved up and down relative to the fixed frame, and the card interface is formed between the pressing piece and the card seat.

6. The power cord bending device according to claim 5, characterized in that: The adapter tool also includes an adjusting knob, a first threaded rod, a sliding rod and an upper seat arranged between the adjusting knob and the fixed frame, the two ends of the threaded rod are respectively rotatably connected to the upper seat and the pressing piece, the upper end of the first threaded rod is fixedly connected to the adjusting knob, the first threaded rod is arranged to rotate relative to the fixed frame and slide up and down, and the two ends of the sliding rod are respectively fixedly connected to the upper seat and the pressing piece.

7. The power cord bending device according to claim 4, characterized in that: The transfer tooling includes a card seat, a side seat fixed relative to the card seat, a second threaded rod rotatably arranged relative to the side seat, and a first piece and a second piece that can be relatively moved closer and farther away in the left and right directions. The second threaded rod includes a forward thread that cooperates with the first piece and a reverse thread that cooperates with the second piece. The card interface is formed between the first piece and the second piece.

8. The power cord bending device according to claim 1, characterized in that: The turntable is also provided with a screw slide assembly, and the mother seat is connected to the turntable via the screw slide assembly. The mother seat can be movably arranged up and down relative to the turntable via the screw slide assembly.

9. The power cord bending device according to claim 5, characterized in that: The sub-base is provided with an insertion interface for inserting the plug of the power line and a fixing hole which passes through the insertion interface. A screw for fixing the plug of the power line is screwed into the fixing hole.

10. The power cord bending device according to any one of claims 1 to 9, characterized in that: The transmission assembly includes a rotating shaft, a servo motor for controlling the rotating shaft to rotate relative to the machine base, and a speed reducer. The rotating shaft is connected to the turntable.