Pull rod manufacturing roll forging machine with adjustable forging roll dip angle

By combining structures such as servo motors, worms, worm wheels, gears and protractors, precise adjustment of the inclination angle of the forging rollers is achieved, solving the problem of inaccurate adjustment of the inclination angle of the forging rollers in existing roll forging machines, and improving the manufacturing quality of the tie rods and the applicability of the roll forging machines.

CN223382502UActive Publication Date: 2025-09-26NANJING OURUI MACHINERY FORGING CO LTD
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Patent Information

Application Number
CN202422813857.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-26
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing roll forging machines cannot accurately control the inclination angle of the forging rolls, which affects the manufacturing quality of the tie rods and causes waste of resources.

Method used

A second servo motor, worm, worm wheel, gear, adjusting rod, U-shaped frame and protractor are used. The servo motor drives the worm to rotate, and the worm wheel and rotating shaft drive the gear to rotate to achieve precise adjustment of the inclination angle of the forging roller, and the inclination angle of the forging roller is accurately controlled by the protractor. At the same time, the third servo motor is used to drive the screw to rotate to adjust the spacing between the forging rollers to improve applicability.

Benefits of technology

The precise adjustment of the forging roller inclination angle is achieved, the manufacturing quality of the tie rod is improved, the applicability of the roll forging machine is enhanced, and resource waste is reduced.

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    Figure CN223382502U_ABST
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Abstract

The utility model relates to a roll forging machine with an adjustable inclination angle of a forging roll for manufacturing a pull rod, and aims to solve the technical problems that the manufacturing quality of the pull rod is influenced, great inconvenience is caused to actual use, and serious resource waste is caused as the angle of the forging roll is simply adjusted and the inclination angle of the forging roll cannot be accurately controlled at present. Comprising a bottom plate, a stand column is installed on one side of the top of the bottom plate, a rectangular groove is formed in the stand column, two rotating shafts are rotationally connected into the rectangular groove, adjusting rods are installed on the outer sides of the two rotating shafts, gears are installed on the two adjusting rods, and the two gears are meshed with each other; according to the forging roll angle adjusting device, the inclination angle between the two forging rolls can be synchronously adjusted, meanwhile, the angle between the two forging rolls can be accurately adjusted in cooperation with the protractor, then the inclination angle of the forging rolls is accurately controlled to be adjusted, and therefore the pull rod manufacturing quality is improved.
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Description

Technical Field

[0001] The utility model relates to the field of roll forging machines, in particular to a roll forging machine with adjustable forging roll inclination angle for manufacturing tie rods. Background Art

[0002] Roll forging machines are mainly used for pre-forging of forgings and can also be used for final forging. The essence of roll forging deformation is the rolling extension of the billet. The cross-section of the billet becomes smaller and the amplitude of the surface increases. When the cross-section deformation is large, it needs to be completed through multiple rolling. The process design is mainly to reasonably determine the amount of reduction, widening and extension deformation of each step of roll forging. They depend on the size of the roller diameter, the shape and size of the hole, the temperature of the blank, and the deformation conditions such as cooling and lubrication. One end of the billet is clamped with a clamp and deformed (initial forming) and exited under the rolling of the first hole of the fan-shaped die. Then it is fed into the dieless space of the next hole, deformed again by rolling (pre-forming) and exit. According to the needs of deformation, it is gradually formed through multiple rolling to obtain the required formed workpiece (final forming). Roll forging machines are also required for processing in the manufacturing process of tie rods.

[0003] According to the patent CN215033259U, a roll forging machine with adjustable forging roller inclination includes a base, a right-angle frame is provided on the top of the base, a driving mechanism is provided on the left side of the right-angle frame and extends to the inside thereof, a forging roller assembly is provided on the right side of the driving mechanism, and the top of the base and the bottom of the inner wall of the right-angle frame are both provided with an adjustment mechanism movably connected to the forging roller assembly, and the driving mechanism includes a motor, which is fixedly mounted on the top of the right-angle frame. In the process of realizing the utility model, the inventor found that at least the following problems in the prior art have not been solved: by setting an adjustment mechanism, the motor can be turned on and off. The dynamic servo motor drives the cam to rotate, causing the balance plate to tilt under the support of the spring and the second support rod, driving the two pull rods on the left to move opposite to each other, and driving the right side of the U-shaped frame to shift. Under the support of the first support rod and the support shaft, the U-shaped frame is more stable, thereby adjusting the inclination angle of the two forging rollers, and achieving the purpose of adjustable forging roller inclination. During use, the traditional method is simply to adjust the angle of the forging roller, and cannot accurately control the adjustment of the forging roller inclination, thereby affecting the quality of the pull rod manufacturing, causing great inconvenience in actual use, and causing serious waste of resources. For this reason, it is necessary to design a new technical solution to solve this problem. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet actual needs, and provide a roll forging machine with adjustable forging roller inclination for tie rod manufacturing, so as to solve the technical problem that the current method only simply adjusts the angle of the forging roller and cannot accurately control the adjustment of the forging roller inclination, thereby affecting the quality of tie rod manufacturing, causing great inconvenience in actual use, and resulting in serious waste of resources.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is as follows: a roll forging machine with adjustable forging roller inclination for manufacturing tie rods is designed, comprising a base plate, a column is installed on one side of the top of the base plate, a rectangular groove is opened on the column, two rotating shafts are rotatably connected in the rectangular groove, an adjusting rod is installed on the outer side of the two rotating shafts, gears are installed on the two adjusting rods, and the two gears are meshed with each other, a protractor is sleeved on the outer side of one of the rotating shafts, and the protractor is connected to the inner wall of the rectangular groove, and a driving mechanism is installed on one end of the outer side of the column;

[0006] A U-shaped frame is installed at the same end of the two adjusting rods, a connecting shaft is rotatably arranged between the two sides of the inner cavity of the two U-shaped frames, a forging roller is installed on the outside of the two connecting shafts, and a first servo motor is provided at one end of the outside of the two U-shaped frames, and the driving ends of the two first servo motors are respectively connected to the two connecting shafts.

[0007] Preferably, the driving mechanism includes a support plate installed at one end of the outer side of the column and a worm gear installed on one of the rotating shafts, a second servo motor is installed at the bottom of the support plate, a worm is connected to the driving end of the second servo motor, and the worm is engaged with the worm gear.

[0008] Preferably, adjustment grooves are provided on both sides of the inner cavity of the U-shaped frame, and adjustment blocks are slidably connected in the two adjustment grooves. The connecting shaft is rotatably connected between the two adjustment blocks. A screw rod is rotatably connected between the upper and lower sides of the inner cavity of one of the adjustment grooves, and the adjustment block is threadedly sleeved on the outside of the screw rod. A third servo motor is installed on the U-shaped frame, and the driving end of the third servo motor is connected to the screw rod.

[0009] Preferably, a through hole is formed at one end of the U-shaped frame, and the through hole is communicated with the adjustment slot. A T-shaped block is slidably connected in the through hole, and the T-shaped block is connected to the adjustment block.

[0010] Preferably, a pointer is mounted on the adjusting rod, and the pointer corresponds to the protractor.

[0011] Preferably, the pointer is attached to the surface of the protractor and is transparent.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model combines a second servo motor, a worm, a worm wheel, a gear, an adjusting rod, a U-shaped frame, a rotating shaft and a protractor. By starting the second servo motor to drive the worm to rotate, the worm wheel and the rotating shaft drive one of the gears to rotate, thereby driving the adjusting rod and the U-shaped frame to rotate with the rotating shaft as the center for angle adjustment. Since the two gears are engaged, the inclination angle between the two forging rollers can be synchronously adjusted. At the same time, with the help of the protractor, the angle between the two forging rollers can be accurately adjusted, thereby accurately controlling the inclination adjustment of the forging rollers, thereby improving the quality of tie rod manufacturing.

[0014] 2. The utility model combines structures such as an adjustment slot, an adjustment block, a through hole, a T-block, a screw rod and a third servo motor. By starting the third servo motor to drive the screw rod to rotate, the distance between the two forging rollers can be adjusted, thereby facilitating the adjustment of the spacing between the two forging rollers according to needs, further improving the applicability of the roll forging machine, and by moving the T-block in the through hole, the third servo motor can be moved according to the adjustment of the forging roller, thereby facilitating the rotation of the adjusted forging roller by the third servo motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is the overall side view of the utility model;

[0017] Figure 3 It is an enlarged view of point A of the present utility model.

[0018] In the figure: 1. Base plate; 11. Column; 12. Rectangular groove; 2. U-shaped frame; 21. Forging roller; 22. Connecting shaft; 3. Adjusting rod; 31. Pointer; 32. Gear; 33. Protractor; 34. Rotating shaft; 4. Support plate; 41. Second servo motor; 42. Worm; 43. Worm gear; 5. Third servo motor; 51. Adjusting groove; 52. Screw; 53. Adjusting block; 6. Through hole; 61. T-block; 62. First servo motor. DETAILED DESCRIPTION

[0019] The present invention is further described below with reference to the accompanying drawings and embodiments:

[0020] Example 1: A roll forging machine with adjustable forging roll angle for manufacturing tie rods, see Figures 1 to 3, including a base plate 1, a column 11 is installed on the top side of the base plate 1, a rectangular groove 12 is opened on the column 11, and two rotating shafts 34 are rotatably connected in the rectangular groove 12, and adjusting rods 3 are installed on the outside of the two rotating shafts 34, and gears 32 are installed on the two adjusting rods 3, and the two gears 32 are meshed with each other, and a protractor 33 is sleeved on the outside of one of the rotating shafts 34, and the protractor 33 is connected to the inner wall of the rectangular groove 12, and a driving mechanism is installed at the outer end of the column 11, and the driving mechanism includes a support plate 4 installed at one end of the outer side of the column 11 and a worm gear 43 installed on one of the rotating shafts 34, and a second servo motor 41 is installed at the bottom of the support plate 4, and a worm 42 is connected to the driving end of the second servo motor 41, and the worm 42 is meshed with the worm gear 43; the same end of the two adjusting rods 3 is installed with a U The frame 2 and the two U-shaped frames 2 are both rotatably provided with connecting shafts 22 between the two sides of the inner cavity, and the outer sides of the two connecting shafts 22 are installed with forging rollers 21. The outer ends of the two U-shaped frames 2 are provided with first servo motors 62, and the driving ends of the two first servo motors 62 are respectively connected to the two connecting shafts 22. When working, the worm 42 is driven to rotate by starting the second servo motor 41, and the worm gear 43 and the rotating shaft 34 are used to drive one of the gears 32 to rotate, thereby driving the adjusting rod 3 and the U-shaped frame 2 to rotate with the rotating shaft 34 as the center for angle adjustment. Since the two gears 32 are engaged, the inclination angle between the two forging rollers 21 can be synchronously adjusted, and the protractor 33 can be used to accurately adjust the angle between the two forging rollers 21, thereby accurately controlling the inclination adjustment of the forging roller 21, thereby improving the quality of the pull rod manufacturing.

[0021] For details, see Figure 1 and Figure 3 , an adjustment slot 51 is provided on both sides of the inner cavity of the U-shaped frame 2, and an adjustment block 53 is slidably connected in the two adjustment slots 51. The connecting shaft 22 is rotatably connected between the two adjustment blocks 53. A screw rod 52 is rotatably connected between the upper and lower sides of the inner cavity of one of the adjustment slots 51, and the adjustment block 53 is threadedly sleeved on the outside of the screw rod 52. A third servo motor 5 is installed on the U-shaped frame 2, and the driving end of the third servo motor 5 is connected to the screw rod 52. A through hole 6 is provided at one end of the U-shaped frame 2, and the through hole 6 is connected to the adjustment slot 51. A T-shaped block 61 is slidably connected in the through hole 6. , and the T-block 61 is connected to the adjusting block 53, and the first servo motor 62 is connected to the outside of the adjusting block 53. By starting the third servo motor 5 to drive the screw rod 52 to rotate, the distance between the two forging rollers 21 can be adjusted, and the spacing between the two forging rollers 21 can be adjusted according to needs, further improving the applicability of the roll forging machine, and the T-block 61 moves in the through hole 6, so that the third servo motor 5 can move according to the adjustment of the forging roller 21, and the adjusted forging roller 21 can be driven to rotate by the third servo motor 5.

[0022] For further information, see Figure 1A pointer 31 is installed on the adjusting rod 3, and the pointer 31 corresponds to the protractor 33. The pointer 31 is attached to the surface of the protractor 33, and the pointer 31 is transparent. By pointing the pointer 31 on the protractor 33, and the pointer 31 is transparent, it is convenient for personnel to quickly see the degree of inclination adjustment of the forging roller 21.

[0023] In addition, the components designed in this utility model are all universal standard parts or components known to technical personnel in this field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in this field. Needless to say, the content protected by this utility model does not involve improvements to internal structures and methods.

[0024] The embodiments disclosed in the present invention are preferred embodiments, but are not limited to them. Ordinary technicians in this field can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. As long as they do not deviate from the spirit of the present invention, they are all within the scope of protection of the present invention.

Claims

1. A roll forging machine with adjustable forging roll angle for manufacturing tie rods, comprising a base plate (1), characterized in that: A column (11) is installed on one side of the top of the base plate (1), and a rectangular groove (12) is provided on the column (11). Two rotating shafts (34) are rotatably connected in the rectangular groove (12). Adjustment rods (3) are installed on the outer sides of the two rotating shafts (34). Gears (32) are installed on the two adjusting rods (3), and the two gears (32) are meshed with each other. A protractor (33) is sleeved on the outer side of one of the rotating shafts (34), and the protractor (33) is connected to the inner wall of the rectangular groove (12). A driving mechanism is installed on one end of the outer side of the column (11); A U-shaped frame (2) is installed at the same end of the two adjusting rods (3), a connecting shaft (22) is rotatably arranged between the two sides of the inner cavity of the two U-shaped frames (2), a forging roller (21) is installed on the outside of the two connecting shafts (22), a first servo motor (62) is provided at one end of the outside of the two U-shaped frames (2), and the driving ends of the two first servo motors (62) are respectively connected to the two connecting shafts (22).

2. A roll forging machine with adjustable forging roll angle for manufacturing tie rods as claimed in claim 1, characterized in that: The driving mechanism comprises a support plate (4) mounted on one end of the outer side of the column (11) and a worm gear (43) mounted on one of the rotating shafts (34); a second servo motor (41) is mounted on the bottom of the support plate (4); a worm (42) is connected to the driving end of the second servo motor (41), and the worm gear (42) is meshed with the worm gear (43).

3. A roll forging machine with adjustable forging roll angle for manufacturing tie rods as claimed in claim 1, characterized in that: Adjustment slots (51) are provided on both sides of the inner cavity of the U-shaped frame (2), and adjustment blocks (53) are slidably connected in the two adjustment slots (51). The connecting shaft (22) is rotatably connected between the two adjustment blocks (53). A screw rod (52) is rotatably connected between the upper and lower sides of the inner cavity of one of the adjustment slots (51), and the adjustment block (53) is threadedly sleeved on the outer side of the screw rod (52). A third servo motor (5) is installed on the U-shaped frame (2), and the driving end of the third servo motor (5) is connected to the screw rod (52).

4. A roll forging machine with adjustable forging roll angle for manufacturing tie rods as claimed in claim 3, characterized in that: A through hole (6) is provided at one end of the U-shaped frame (2), and the through hole (6) is communicated with the adjustment slot (51). A T-shaped block (61) is slidably connected in the through hole (6), and the T-shaped block (61) is connected to the adjustment block (53).

5. A roll forging machine with adjustable forging roll angle for manufacturing tie rods as claimed in claim 1, characterized in that: A pointer (31) is installed on the adjusting rod (3), and the pointer (31) corresponds to the protractor (33).

6. A roll forging machine with adjustable forging roll angle for manufacturing tie rods as claimed in claim 5, characterized in that: The pointer (31) is attached to the surface of the protractor (33), and the pointer (31) is transparent.