Forging clamp special for forging machine

By designing a forging fixture with multi-shape adaptive clamping and cooling devices, the problems of low practicality and insufficient heat dissipation of existing forging fixtures are solved, uniform force and efficient heat dissipation of the workpiece are achieved, and production efficiency and product quality are improved.

CN223382503UActive Publication Date: 2025-09-26厦门欣良威金属制品有限公司

Patent Information

Application Number
CN202422709670.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-26
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

Existing forging fixtures can only clamp workpieces of one shape, which has low practicality. Multiple fixtures need to be prepared, and frequent replacement reduces production efficiency. The lack of effective heat dissipation measures leads to the risk of workpiece deformation and cracking, affecting product quality and cost.

Method used

A forging fixture was designed, which includes a rectangular frame, a base plate, a support rod, a hollow box, a double-headed threaded rod, a slider, a clamping plate and a clamping ring. Combined with a cooling device, the slider is driven by the threaded rod to clamp multi-shaped workpieces, and the heat is dissipated by circulating coolant to ensure uniform force and effective heat dissipation.

Benefits of technology

It realizes flexible clamping of multi-shaped workpieces, avoids deformation, ensures processing quality, extends fixture life, reduces scrap rate, and improves production efficiency and product performance.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223382503U_ABST
    Figure CN223382503U_ABST
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Abstract

The utility model discloses a special forging clamp for a forging machine, and particularly relates to the technical field of forging clamps, which comprises a rectangular frame, a clamping plate or a clamping ring can be selected according to the shape of a workpiece, a proper clamping tool can enable the workpiece to be uniformly distributed when the workpiece is stressed, the deformation caused by uneven local stress is avoided, the machining quality is ensured, and in the machining process, the machining efficiency is improved. Cooling liquid enters the liquid inlet pipe through the cooling device, flows into the connecting pipe in the clamping plate, then passes through the Z-shaped pipe, finally reaches the semi-annular pipe and finally flows into the cooling device through the second liquid outlet hose, heat generated by a workpiece in the machining process is conveniently taken away through the cooling liquid flowing circularly, the workpiece is effectively cooled, smooth proceeding of the machining process is guaranteed, and the machining efficiency is improved. And meanwhile, the performance and quality of a workpiece can be maintained, the service life of a machining tool and the service life of a clamp are prolonged, the first liquid inlet hose and the second liquid outlet hose are bent and have extensibility, the first liquid inlet hose and the second liquid outlet hose can conveniently move front and back along with the sliding block, and snapping during stretching is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of forging clamps, in particular to a forging clamp dedicated to a forging machine. Background Art

[0002] A forging machine is a widely used piece of equipment in industrial production, primarily used to plastically deform metal materials to create workpieces with specific shapes and properties. During the forging process, the metal is deformed by applying tremendous pressure, thereby improving its internal structure and enhancing its strength, hardness, and toughness. Forging fixtures are tools used to secure and clamp the workpiece during the forging process.

[0003] Chinese patent publication number CN220073156U discloses a new type of special forging clamp for forging machines. The utility model uses a first telescopic rod to conveniently drive a second telescopic rod to move up and down, and uses the second telescopic rod to conveniently drive the left and right clamps to move left and right, thereby facilitating left and right clamping of forged parts of different diameters, and conveniently clamping the forged parts at different heights. It is convenient to adjust the left and right clamps at any time during the forging process, thereby facilitating the forging work.

[0004] However, the forging fixture in the above solution can only clamp workpieces of one shape, and its practicality is low. The company has to prepare multiple different types of fixtures, which increases the company's cost in fixture selection. At the same time, frequent replacement of fixtures will also reduce production efficiency. The forging machine will generate a lot of heat during the processing process. When the fixture clamps the workpiece, due to the lack of effective heat dissipation measures, heat will accumulate between the workpiece and the fixture, resulting in the workpiece being unable to dissipate heat in time, increasing the risk of workpiece deformation and cracking, reducing product quality, and may also lead to an increase in scrap rate, increasing the company's production costs.

[0005] Therefore, it is necessary to invent a special forging fixture for a forging machine. Utility Model Content

[0006] The purpose of the utility model is to provide a forging fixture dedicated to a forging machine, so as to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned object, the utility model provides the following technical solution: a forging fixture dedicated to a forging machine, comprising a rectangular frame, a bottom plate rotatably provided on the top of the rectangular frame, a support rod fixedly provided on the top of the bottom plate, a hollow box fixedly provided on the top of the support rod, a double-headed threaded rod rotatably provided between the two inner walls of the hollow box, the outer thread sleeve of the double-headed threaded rod is provided with symmetrically distributed sliders, the slider is slidably installed in the hollow box, a splint and a connecting rod are respectively fixed on both sides of the slider, a clamping ring is fixed on the other end of the connecting rod, a cooling device is fixed on the top of the bottom plate, a liquid inlet hose 1 and a liquid outlet hose 2 are respectively fixed on the top two ends of the cooling device, a pair of connecting pipes are fixed in the splint, the connecting pipe is communicated with the liquid inlet hose 1, a Z-shaped tube is fixed in the slider and the connecting rod, the connecting pipe is communicated with the Z-shaped tube, a semi-annular tube is fixed in the clamping ring, the semi-annular tube is communicated with the other end of the Z-shaped tube, and one end of the semi-annular tube is communicated with the liquid outlet hose 2.

[0008] Preferably, a short tube is provided at the other end of the Z-shaped tube, and the short tube is connected to the semi-annular tube.

[0009] Preferably, symmetrically distributed rectangular grooves are provided on both sides of the hollow box, and the sliders are slidably installed in the rectangular grooves.

[0010] Preferably, a motor is fixedly provided on one side of the hollow box, and the output shaft of the motor passes through the hollow box and is fixedly connected to the double-headed threaded rod.

[0011] Preferably, a motor is fixedly provided in the rectangular frame, and an output shaft of the motor passes through the rectangular frame and is fixedly connected to the bottom plate.

[0012] Preferably, symmetrically distributed baffles are fixed on the top of the bottom plate.

[0013] Preferably, a block is fixedly provided on the bottom of the sliding block, a sliding groove 1 is provided on the inner wall of the bottom of the hollow box, and the block is slidably installed in the sliding groove 1.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. You can choose a splint or clamping ring according to the shape of the workpiece. The appropriate clamping tool can evenly distribute the force on the workpiece when it is subjected to force, avoid deformation caused by local uneven force, and ensure the processing quality. During the processing, the coolant enters the liquid inlet pipe through the cooling device and flows into the connecting pipe in the splint, then passes through the Z-shaped pipe and finally reaches the semi-annular pipe, and finally flows into the cooling device through the second liquid outlet hose. The circulating coolant can easily take away the heat generated by the workpiece during the processing, so that the workpiece can dissipate heat effectively, ensuring the smooth progress of the processing. At the same time, it also helps to maintain the performance and quality of the workpiece and extend the service life of the processing tools and fixtures.

[0016] 2. The liquid inlet hose 1 and the liquid outlet hose 2 are themselves bendable and extensible, so they can move back and forth with the slider and prevent them from breaking when stretched. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the overall structure provided by the utility model;

[0018] Figure 2 A schematic diagram of the support rod structure provided by the utility model;

[0019] Figure 3 A schematic diagram of the double-threaded rod structure provided by the utility model;

[0020] Figure 4 This is a schematic diagram of the clamp ring structure provided by the utility model.

[0021] In the figure: 1. rectangular frame; 11. bottom plate; 12. support rod; 13. hollow box; 131. rectangular slot; 14. motor; 15. double-threaded rod; 16. slider; 161. clamping plate; 162. connecting rod; 163. clamping ring; 17. cooling device; 171. liquid inlet hose 1; 1711. connecting pipe; 1712. Z-shaped pipe; 1713. short pipe; 1714. semi-ring pipe; 173. liquid outlet hose 2; 18. motor; 19. baffle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Example: Figures 1-4As shown, the utility model provides a forging fixture dedicated to a forging machine, comprising a rectangular frame 1, a bottom plate 11 being rotatably provided on the top of the rectangular frame 1, a support rod 12 being fixedly provided on the top of the bottom plate 11, a hollow box 13 being fixedly provided on the top of the support rod 12, a double-headed threaded rod 15 being rotatably provided between the two inner walls of the hollow box 13, the outer thread sleeve of the double-headed threaded rod 15 being provided with symmetrically distributed sliders 16, the slider 16 being slidably installed in the hollow box 13, a clamping plate 161 and a connecting rod 162 being fixedly provided on both sides of the slider 16, a clamping ring 163 being fixedly provided on the other end of the connecting rod 162, a cooling device 17 being fixedly provided on the top of the bottom plate 11, and the top two ends of the cooling device 17 being respectively A liquid inlet hose 171 and a liquid outlet hose 2 173 are fixedly provided respectively, and a pair of connecting pipes 1711 are fixedly provided in the splint 161, and the connecting pipes 1711 are communicated with the liquid inlet hose 171, and a Z-shaped pipe 1712 is fixedly provided in the slider 16 and the connecting rod 162, and the connecting pipe 1711 is communicated with the Z-shaped pipe 1712, and a semi-annular pipe 1714 is fixedly provided in the clamping ring 163, and the semi-annular pipe 1714 is communicated with the other end of the Z-shaped pipe 1712, and one end of the semi-annular pipe 1714 is communicated with the liquid outlet hose 2 173. The liquid inlet hose 171 and the liquid outlet hose 2 173 themselves are curved and extensible, which is convenient for following the slider 16 to move back and forth to prevent it from breaking when stretched.

[0024] Furthermore, a short tube 1713 is provided at the other end of the Z-shaped tube 1712 , and the short tube 1713 is connected to the semi-annular tube 1714 .

[0025] Furthermore, symmetrically distributed rectangular grooves 131 are provided on both sides of the hollow box 13 , and the slider 16 is slidably installed in the rectangular grooves 131 , which facilitates the sliding of the slider 16 .

[0026] Furthermore, a motor 14 is fixedly provided on one side of the hollow box 13, and the output shaft of the motor 14 passes through the hollow box 13 and is fixedly connected to the double-headed threaded rod 15, so as to facilitate the rotation of the double-headed threaded rod 15. The double-headed threaded rod 15 has opposite threaded grooves at both ends, so as to facilitate the sliders 16 on both sides to move toward or away from each other.

[0027] Furthermore, a motor 18 is fixedly provided in the rectangular frame 1, and the output shaft of the motor 18 passes through the rectangular frame 1 and is fixedly connected to the base plate 11, so as to facilitate the rotation of the base plate 11, thereby driving the clamped workpiece to rotate horizontally, facilitating subsequent processing and improving processing efficiency.

[0028] Furthermore, a symmetrically distributed baffle 19 is fixed on the top of the bottom plate 11, which can block the liquid inlet hose 171 and the liquid outlet hose 2 173 at the rear side of the baffle 19 to avoid affecting the clamping of the workpiece.

[0029] Furthermore, a block is fixedly provided at the bottom of the slider 16 , and a slide groove 1 is provided on the inner wall of the bottom of the hollow box 13 , and the block is slidably installed in the slide groove 1 to facilitate stable sliding of the slider 16 .

[0030] Working principle: When using this solution, the clamping plate 161 or the clamping ring 163 can be selected according to the shape of the workpiece. When a rectangular workpiece needs to be clamped, the workpiece can be placed between the clamping plates 161 on both sides, and then the motor 14 is started. The motor 14 drives the double-headed threaded rod 15 to rotate, and then drives the sliders 16 on both sides and the clamping plates 161 on both sides to move toward each other, thereby achieving clamping of the rectangular workpiece. When a cylindrical workpiece needs to be clamped, the cylindrical workpiece can be placed between the clamping rings 163 on both sides, and then the motor 14 is started. The motor 14 drives the double-headed threaded rod 15 to rotate, and then drives the sliders 16 on both sides and the clamping rings 163 on both sides to move toward each other, thereby achieving clamping of the cylindrical workpiece. Regardless of whether it is a rectangular workpiece or a cylindrical workpiece, a suitable clamping tool can evenly distribute the force on the workpiece when it is subjected to force, avoid deformation caused by local uneven force, and further ensure the processing quality;

[0031] During the processing, the cooling device 17 plays an important role (the cooling device 17 is a cooling water circulator, model Wuxi Guanya FL-1000. The high-temperature and high-pressure refrigerant gas compressed by the compressor enters the condenser and exchanges heat with the cooling water to be condensed into a medium-temperature and high-pressure liquid. After drying and filtering, it flows through the thermal expansion valve and is throttled and reduced in pressure to a low-temperature and low-pressure liquid. It enters the evaporator, absorbs the heat of the water, and evaporates into a low-temperature and low-pressure gas. It is sucked into the compressor and then compressed to enter the next refrigeration cycle. The cooled cold water is transported to the terminal equipment through the water pump, and this cycle is repeated to achieve cooling and cooling.) The coolant passes through the cooling device 1 7 enters the liquid inlet pipe 171 and flows into the connecting pipe 1711 in the clamping plate 161, then passes through the Z-shaped pipe 1712, and finally reaches the semi-annular pipe 1714, and finally flows into the cooling device 17 through the second liquid outlet hose 173. Regardless of whether the clamping plate 161 is used to clamp the rectangular workpiece or the clamping ring 163 is used to clamp the cylindrical workpiece, the coolant can circulate back and forth in this path. This circulating coolant can easily take away the heat generated by the workpiece during the processing, so that the workpiece can effectively dissipate heat, ensuring the smooth progress of the processing, while also helping to maintain the performance and quality of the workpiece and extend the service life of the processing tools.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A forging fixture for a forging machine, comprising a rectangular frame (1), characterized in that: The top of the rectangular frame (1) is rotatably provided with a bottom plate (11), the top of the bottom plate (11) is fixedly provided with a support rod (12), the top of the support rod (12) is fixedly provided with a hollow box (13), a double-headed threaded rod (15) is rotatably provided between the two inner walls of the hollow box (13), the outer thread sleeve of the double-headed threaded rod (15) is provided with symmetrically distributed sliders (16), the sliders (16) are slidably installed in the hollow box (13), the two sides of the slider (16) are respectively fixedly provided with a clamping plate (161) and a connecting rod (162), the other end of the connecting rod (162) is fixedly provided with a clamping ring (163), the top of the bottom plate (11) is fixedly provided with a cooling device (17), the cooling device (17) is fixedly provided with a cooling device (17). A liquid inlet hose 1 (171) and a liquid outlet hose 2 (173) are fixedly provided at both ends of the top of the device (17), a pair of connecting pipes (1711) are fixedly provided in the clamping plate (161), and the connecting pipes (1711) are in communication with the liquid inlet hose 1 (171), a Z-shaped pipe (1712) is fixedly provided in the slider (16) and the connecting rod (162), and the connecting pipe (1711) is in communication with the Z-shaped pipe (1712), a semi-annular pipe (1714) is fixedly provided in the clamping ring (163), and the semi-annular pipe (1714) is in communication with the other end of the Z-shaped pipe (1712), and one end of the semi-annular pipe (1714) is in communication with the liquid outlet hose 2 (173).

2. A forging fixture for a forging machine according to claim 1, characterized in that: The other end of the Z-shaped tube (1712) is connected to a short tube (1713), and the short tube (1713) is connected to the semi-annular tube (1714).

3. The forging fixture for a forging machine according to claim 1, characterized in that: Both sides of the hollow box (13) are provided with symmetrically distributed rectangular grooves (131), and the slider (16) is slidably installed in the rectangular grooves (131).

4. The forging fixture for a forging machine according to claim 1, characterized in that: A motor (14) is fixedly provided on one side of the hollow box (13), and an output shaft of the motor (14) passes through the hollow box (13) and is fixedly connected to a double-headed threaded rod (15).

5. The forging fixture for a forging machine according to claim 1, characterized in that: A motor (18) is fixedly arranged in the rectangular frame (1), and an output shaft of the motor (18) passes through the rectangular frame (1) and is fixedly connected to the bottom plate (11).

6. The forging fixture for a forging machine according to claim 1, characterized in that: Symmetrically distributed baffles (19) are fixedly provided on the top of the bottom plate (11).

7. The forging fixture for a forging machine according to claim 1, characterized in that: A block is fixedly provided at the bottom of the slider (16), and a slide groove 1 is provided on the inner wall of the bottom of the hollow box (13), and the block is slidably installed in the slide groove 1.

Citation Information

Patent Citations

  • Novel special forging clamp for forging machine

    CN220073156U

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