Bevel gear finish-milling positioning device
By using a bow-shaped slide and a pneumatic clamping system in the helical gear processing device, the position offset problem caused by the offset of the clamping point is solved, and the stable fixation and high-precision processing of the helical gear are achieved.
Patent Information
- Application Number
- CN202422076168.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing helical gear processing device has a clamping point offset when it shakes, resulting in position offset affecting the processing accuracy, and cannot be repositioned. Insufficient clamping force can easily cause the helical gear to fall off.
The base is provided with a bow-shaped movable slide and a clamping block, and synchronous clamping is achieved through a pneumatic telescopic rod and an air pressure control valve to ensure that the helical gear is fixed in the center position of the base. The position of the helical gear is fixed by a limit clamping block and a gear pressure rod to avoid deviation.
It improves the precision and stability of helical gear processing, prevents clamping deviation and falling off, and ensures position accuracy during processing.
Smart Images

Figure CN223382702U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of helical gear processing, and in particular relates to a helical gear precision milling processing positioning device. Background Art
[0002] In the existing helical gear processing, when the helical gear groove is precisely polished, the position of the helical gear needs to be manually adjusted. After visually checking that the helical gear marking position is directly above the processing equipment, the broaching process is performed, which is time-consuming and labor-intensive. Among them, the "A helical gear processing positioning device" disclosed in the application number "CN.202023202293.1" is also an increasingly mature technology. The helical gear is mounted on the mold body through the positioning shaft by embedding the positioning shaft into the inner hole of the helical gear, and the axis of the positioning shaft is perpendicular to the right end face of the mold body. The helical gear is installed on the mold body through the positioning shaft. The positioning assembly is arranged on the top surface of the mold body through a mounting seat, and the end of the positioning assembly is embedded in the tooth groove of the helical gear. The positioning assembly plays a positioning role for the helical gear, preventing the helical gear from shaking during the processing and improving the processing accuracy. However, the device also has the following defects: due to jitter, the clamping point of the claw block is offset, resulting in the subsequent position of the helical gear being offset, affecting the processing accuracy of the helical gear. At the same time, the helical gear with a position offset cannot be repositioned. After the fixed end of the helical gear is loosened, the clamping force is insufficient, which easily causes the helical gear to fall off. Utility Model Content
[0003] The purpose of the utility model is to provide a helical gear precision milling positioning device, which aims to solve the problem in the prior art that due to jitter, the clamping point of the claw block is offset, resulting in the subsequent position of the helical gear being offset, affecting the helical gear processing accuracy, and at the same time, the helical gear with a position offset cannot be repositioned. After the fixed end of the helical gear is loosened, the clamping force is insufficient, which easily causes the helical gear to fall off.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: it includes a base, the four corners of the base are provided with bow-shaped movable slide grooves, a bow-shaped clamping block is slidably connected in the bow-shaped movable slide groove, movable grooves are provided on both sides of the bottom of the base, a clamping pneumatic telescopic rod is provided on one side of the inner wall of the movable groove, a movable slider is slidably connected in the movable groove, a Y-shaped push rod is provided at the bottom of the movable slider, a movable groove is provided at the bottom of the bow-shaped clamping block, both ends of the Y-shaped push rod are slidably connected in the movable groove, a gear limiting hole is provided in the middle of the base, and a gear pressure rod is threadedly connected in the gear limiting hole.
[0005] In an implementation scheme of a helical gear precision milling positioning device of the present utility model, an auxiliary pneumatic telescopic rod is provided in the middle of the Y-shaped push rod, and a limiting clamping block is provided at one end of the auxiliary pneumatic telescopic rod.
[0006] In this solution, the helical gear is installed on the base, the pneumatic telescopic rod is extended, and the moving slider drives the Y-shaped push rod to move. At this time, the two ends of the Y-shaped push rod move in the moving groove on the bow-shaped clamping block, pushing the bow-shaped clamping block to move in the bow-shaped moving groove. The bow-shaped clamping block moves in the bow-shaped moving groove to clamp the helical gear on the base.
[0007] In an implementation scheme of a helical gear precision milling positioning device of the present utility model, a first air pressure control valve is provided at the bottom of one end of the clamping pneumatic telescopic rod.
[0008] In this solution, the first air pressure control valve is used to make the clamping pneumatic telescopic rod move synchronously. At the same time, the first air pressure control valve controls the output air pressure of the clamping pneumatic telescopic rod to keep the air pressure at the output end in a balanced state. The four clamping pneumatic telescopic rods are extended at the same time and the air pressure is kept consistent, so that the bevel gear is clamped at the center position of the base by the four clamping ends, avoiding the position of the bow-shaped clamping block from shifting.
[0009] In an implementation scheme of a helical gear precision milling positioning device of the present utility model, a second air pressure control valve is provided at the bottom of one end of the auxiliary pneumatic telescopic rod.
[0010] In this solution, the gear pressure rod is installed into the gear limiting hole, the top of the fixed helical gear is pressed against it, and the helical gear is clamped on the top of the base. At the same time, the auxiliary pneumatic telescopic rod extends out of the limiting clamping block and presses against the bottom of the gear pressure rod to fix the position of the gear pressure rod and prevent the gear pressure rod from shifting in the process of clamping the helical gear.
[0011] In an implementation scheme of a helical gear precision milling positioning device of the present utility model, air pressure detection gauges are provided at the bottoms of the first air pressure control valve and the second air pressure control valve.
[0012] In this solution, the air pressure values controlled by the first air pressure control valve and the second air pressure control valve are detected by an air pressure detection meter, thereby improving the accuracy of the air pressure.
[0013] In an implementation scheme of a helical gear precision milling positioning device of the utility model, a non-slip clamping block is provided on one side of the top of the bow-shaped clamping block.
[0014] In this solution, when the bow-shaped clamping block clamps the side wall of the helical gear, the anti-slip clamping block presses against the side wall of the helical gear to prevent positional deviation during the clamping process of the helical gear.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1) The two ends of the Y-shaped push rod move in the moving groove on the bow-shaped clamping block, pushing the bow-shaped clamping block to move in the bow-shaped moving slide. The bow-shaped clamping block moves in the bow-shaped moving slide to clamp the helical gear on the base. The first air pressure control valve is used to make the clamping pneumatic telescopic rod move synchronously. At the same time, the first air pressure control valve controls the output air pressure of the clamping pneumatic telescopic rod to keep the output end air pressure balanced. The four clamping pneumatic telescopic rods are extended at the same time and the air pressure is kept consistent, so that the helical gear is clamped at the center of the base by the four clamping ends, avoiding the position of the bow-shaped clamping block from shifting, facilitating the repositioning of the helical gear, and slightly adjusting the position of the helical gear being processed by maintaining consistent air pressure.
[0017] 2) The auxiliary pneumatic telescopic rod extends the limit clamping block and presses against the bottom of the gear pressure rod to fix the position of the gear pressure rod, thereby preventing the gear pressure rod from positional deviation during the process of clamping the helical gear and improving the stability during the helical gear processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 It is a structural diagram of the utility model;
[0020] Figure 2 This is one of the structural diagrams of the present utility model;
[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of the base of the present utility model.
[0022] Figure: 1. Base; 2. Bow-shaped moving slide; 3. Bow-shaped clamping block; 4. Movable slot; 5. Clamping pneumatic telescopic rod; 6. Moving slide; 7. Y-shaped push rod; 8. Moving slot; 9. Gear limit hole; 10. Gear pressure rod; 11. Auxiliary pneumatic telescopic rod; 12. Limit clamping block; 13. First air pressure control valve; 14. Second air pressure control valve; 15. Air pressure gauge
[0023] 16. Anti-slip clamping block. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1-3 The utility model provides the following technical solutions: a helical gear precision milling positioning device, comprising a base 1, with bow-shaped movable slide grooves 2 provided at the four corners of the base 1, a bow-shaped clamping block 3 slidingly connected in the bow-shaped movable slide groove 2, movable grooves 4 provided on both sides of the bottom of the base 1, a clamping pneumatic telescopic rod 5 provided on one side of the inner wall of the movable groove 4, a movable slider 6 slidingly connected in the movable groove 4, a Y-shaped push rod 7 provided at the bottom of the movable slider 6, a movable groove 8 provided at the bottom of the bow-shaped clamping block 3, both ends of the Y-shaped push rod 7 being slidably connected in the movable groove 8, a gear limiting hole 9 provided in the middle of the base 1, a gear pressure rod 10 being threadedly connected in the gear limiting hole 9.
[0026] For a specific embodiment of the helical gear precision milling positioning device, please refer to Figure 2 : An auxiliary pneumatic telescopic rod 11 is provided in the middle of the Y-shaped push rod 7, and a limit clamping block 12 is provided at one end of the auxiliary pneumatic telescopic rod 11.
[0027] See also Figure 2 : Install the helical gear on the base 1, extend the pneumatic telescopic rod 5, and move the slider 6 to drive the Y-shaped push rod 7 to move. At this time, both ends of the Y-shaped push rod 7 move in the moving groove 8 on the bow-shaped clamping block 3, pushing the bow-shaped clamping block 3 to move in the bow-shaped moving slide 2. The bow-shaped clamping block 3 moves in the bow-shaped moving slide 2 to clamp the helical gear on the base 1.
[0028] For a specific embodiment of the helical gear precision milling positioning device, please refer to Figure 2 : A first air pressure control valve 13 is provided at the bottom of one end of the clamping pneumatic telescopic rod 5.
[0029] See also Figure 2 : The first air pressure control valve 13 is used to make the clamping telescopic pneumatic rod 5 move synchronously. At the same time, the first air pressure control valve 13 controls the output air pressure of the clamping pneumatic telescopic rod 5 to keep the air pressure at the output end in a balanced state. The four clamping pneumatic telescopic rods 5 are extended at the same time and the air pressure is kept consistent, so that the helical gear is clamped at the center position of the base 1 by the four clamping ends, avoiding the position offset of the bow-shaped clamping block 3, facilitating the positioning of the helical gear, and at the same time, the offset position of the helical gear during processing is slightly adjusted to improve the processing accuracy of the helical gear.
[0030] For a specific embodiment of the helical gear precision milling positioning device, please refer to Figure 2 A second air pressure control valve 14 is provided at the bottom of one end of the auxiliary pneumatic telescopic rod 11.
[0031] See also Figure 2: Install the gear pressure rod 10 into the gear limiting hole 9, press the top of the fixed helical gear, clamp the helical gear on the top of the base 1, and at the same time, auxiliary start telescopic rod 11 extends out of the limiting clamping block 12 and presses against the bottom of the gear pressure rod 10 to fix the position of the gear pressure rod 10, avoid position deviation of the gear pressure rod 10 during the clamping process of the helical gear, and improve the stability of the helical gear during processing.
[0032] In a specific embodiment of a helical gear precision milling positioning device, please refer to the figure: an air pressure detection gauge 15 is provided at the bottom of the first air pressure control valve 13 and the second air pressure control valve 14.
[0033] Please refer to the figure: the air pressure values controlled by the first air pressure control valve 13 and the second air pressure control valve 14 are detected by the air pressure detection meter 15 to improve the accuracy of the air pressure.
[0034] For a specific embodiment of the helical gear precision milling positioning device, please refer to Figure 1 : An anti-slip clamping block 16 is provided on one side of the top of the bow-shaped clamping block 3.
[0035] See also Figure 1 When the bow-shaped clamping block 3 clamps the side wall of the helical gear, the anti-slip clamping block 16 presses against the side wall of the helical gear to avoid position deviation during the clamping process of the helical gear.
[0036] The utility model provides a helical gear precision milling positioning device, and the specific usage method is: the helical gear is installed on the base 1, the clamping pneumatic telescopic rod 5 is extended, and the moving slider 6 drives the Y-shaped push rod 7 to move. At this time, the two ends of the Y-shaped push rod 7 move in the moving groove 8 on the bow-shaped clamping block 3, pushing the bow-shaped clamping block 3 to move in the bow-shaped moving slide 2. The bow-shaped clamping block 3 moves in the bow-shaped moving slide 2 to clamp the helical gear on the base 1, and the clamping pneumatic telescopic rod 5 is synchronously moved by the first air pressure control valve 13. At the same time, the first air pressure control valve 13 controls the output air pressure of the clamping pneumatic telescopic rod 5 to keep the output end air pressure in a balanced state. The four clamping The pneumatic telescopic rod 5 is extended at the same time and the air pressure is kept consistent, so that the helical gear is clamped at the center position of the base 1 by the four clamping ends, avoiding the position offset of the bow-shaped clamping block 3, facilitating the positioning of the helical gear, and at the same time slightly adjusting the offset position of the helical gear during processing to improve the processing accuracy of the helical gear, and installing the gear pressure rod 10 into the gear limiting hole 9, supporting the top of the fixed helical gear, and clamping the helical gear at the top of the base 1. At the same time, the auxiliary pneumatic telescopic rod 11 extends out of the limiting clamping block 12 and supports the bottom of the gear pressure rod 10 to fix the position of the gear pressure rod 10, avoiding the position offset of the gear pressure rod 10 during the clamping process of the helical gear, and improving the stability of the helical gear during processing.
[0037] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A helical gear precision milling positioning device, comprising a base (1), characterized in that: The base (1) is provided with a bow-shaped movable slide groove (2) at the four corners, and a bow-shaped clamping block (3) is slidably connected in the bow-shaped movable slide groove (2). The base (1) is provided with movable grooves (4) on both sides of the bottom, and a clamping pneumatic telescopic rod (5) is provided on one side of the inner wall of the movable groove (4). A movable slider (6) is slidably connected in the movable groove (4), and a Y-shaped push rod (7) is provided at the bottom of the movable slider (6). A movable groove (8) is provided at the bottom of the bow-shaped clamping block (3), and both ends of the Y-shaped push rod (7) are slidably connected in the movable groove (8). A gear limiting hole (9) is provided in the middle of the base (1), and a gear pressure rod (10) is threadedly connected in the gear limiting hole (9).
2. The helical gear precision milling positioning device according to claim 1, characterized in that: An auxiliary pneumatic telescopic rod (11) is provided in the middle of the Y-shaped push rod (7), and a limiting clamping block (12) is provided at one end of the auxiliary pneumatic telescopic rod (11).
3. The helical gear precision milling positioning device according to claim 1, characterized in that: A first air pressure control valve (13) is provided at the bottom of one end of the clamping pneumatic telescopic rod (5).
4. The helical gear precision milling positioning device according to claim 2, characterized in that: A second air pressure control valve (14) is provided at the bottom of one end of the auxiliary pneumatic telescopic rod (11).
5. The helical gear precision milling positioning device according to claim 4, characterized in that: An air pressure detection gauge (15) is provided at the bottom of the first air pressure control valve (13) and the second air pressure control valve (14).
6. The helical gear precision milling positioning device according to claim 1, characterized in that: An anti-slip clamping block (16) is provided on one side of the top of the bow-shaped clamping block (3).