Full-automatic cutting device for plate detection and sampling

Abstract

The utility model discloses a full-automatic cutting device for plate detection and sampling. Comprising an automatic conveying mechanism and a clamping and cutting mechanism, and the clamping and cutting mechanism is arranged on one side or two sides of the automatic conveying mechanism; the clamping and cutting mechanism comprises an upper clamping plate and a lower clamping plate; a sliding frame is welded to the lower portion of the first L-shaped plate, a laser cutter is installed on the sliding frame in a sliding mode, and a laser cutting head is arranged on the lower portion of the laser cutter. One side of the first gear is sleeved with a first shifting piece, one side of the second gear is sleeved with a second shifting piece, and the first shifting piece and the second shifting piece are movably connected through a swing rod. According to the plate conveying device, conveyed plates can be conveniently clamped and fixed, the stability of the plates is kept, and the problems that cutting is uneven and even the plates are damaged due to the fact that the plates are cut in the conveying process are solved; and linkage control of clamping and cutting is convenient to adjust, and the like.

Description

Technical Field

[0001] The utility model belongs to the technical field of plate detection, and in particular relates to a full-automatic cutting device for plate detection and sampling. Background Art

[0002] Sheet metal is a flat, rectangular sheet of building material produced in standard sizes and used in the construction industry as a wall, ceiling, or floor component. It also refers to sheet metal that is forged, rolled, or cast.

[0003] It is divided into thin plates, medium plates, thick plates, and extra-thick plates, and is usually made into flat rectangular building material boards of standard sizes.

[0004] When the boards are produced, they need to be inspected. During the inspection, the entire board cannot be transported for inspection. Therefore, a portion of the board needs to be cut. The quality of the entire board can be determined by inspecting the small portion of the cut board.

[0005] However, there are some problems with the existing technology: when the plate is being transported, the transportation mechanism cannot be stopped, which causes inconvenience to the automatic cutting and sampling of the plate, and even damages the entire plate. Therefore, we propose a fully automatic cutting device for plate detection and sampling. Utility Model Content

[0006] In response to the problems existing in the prior art, the purpose of this utility model is to provide a fully automatic cutting device for plate detection and sampling, which can eliminate the hazards caused by cutting during the transportation of plates by clamping and fixing the plates to be transported and then cutting the plates.

[0007] The utility model is realized as follows: a fully automatic cutting device for plate detection and sampling comprises an automatic conveying mechanism and a clamping and cutting mechanism, wherein the clamping and cutting mechanism is arranged on one side or both sides of the automatic conveying mechanism;

[0008] The clamping and cutting mechanism includes an upper clamping plate and a lower clamping plate, a first L-shaped plate is fixedly provided on the upper portion of the upper clamping plate, a second L-shaped plate is fixedly provided on the lower portion of the lower clamping plate, the ends of the first L-shaped plate and the second L-shaped plate are movably connected to a first crank plate and a second crank plate respectively, the ends of the first crank plate and the second crank plate are both movably connected to one side of a first movable threaded ring, and the internal thread of the first movable threaded ring is connected to a first threaded rod;

[0009] A sliding frame is welded to the lower portion of the first L-shaped plate, a laser cutter is slidably mounted on the sliding frame, a laser cutting head is provided at the lower portion of the laser cutter, a second movable threaded ring is provided on one side of the laser cutter, and a second threaded rod is connected to the inner thread of the second movable threaded ring;

[0010] A first gear is provided at the end of the first threaded rod, a second gear is provided at the end of the second threaded rod, a third gear is provided between the first gear and the second gear, and the third gear is key-connected to the output shaft of the first servo motor;

[0011] A first paddle is sleeved on one side of the first gear, and a second paddle is sleeved on one side of the second gear. The first paddle and the second paddle are movably connected through a swing rod. A movable ring is sleeved on one end of the first threaded rod, and a collision rod is fixedly provided on one side of the movable ring. A third crank plate is provided on the other side of the movable ring, and one end of the third crank plate is movably connected to the lower part of the swing rod.

[0012] Preferably, a first positioning plate is fixedly provided on one side end portion of the first servo motor, and the first positioning plate is movably connected to the middle of the swing rod through a pin.

[0013] Preferably, the ends of the first crank plate and the second crank plate are respectively connected to the ends of the first L-shaped plate and the second L-shaped plate through pins, and the overlapping ends of the first crank plate and the second crank plate are movably connected to one side of the first movable thread ring through pins, and one side of the first movable thread ring is on the same horizontal plane as the collision rod.

[0014] Preferably, connecting plates are welded to the upper portion of the first L-shaped plate and the lower portion of the second L-shaped plate, and ends of the connecting plates are movably connected to the slideways on the inner side of the limiting plates.

[0015] Preferably, one end of the first threaded rod is movably connected to a second positioning plate, one side end of the second positioning plate is fixedly connected to the inner side of the limiting plate, the end of the second threaded rod is movably connected to a third positioning plate, and one side end of the third positioning plate is fixedly connected to the end of the sliding frame.

[0016] Preferably, the automatic conveying mechanism includes a crossbeam and a side beam, two crossbeams and two side beams are provided respectively, and the two crossbeams are welded between the two side beams.

[0017] Preferably, a plurality of rollers are respectively installed on the outer sides of the two side beams, and the rollers at the ends are connected by a rotating shaft, and a plurality of the rollers on both sides are respectively provided with a conveyor belt.

[0018] Preferably, a first rotating wheel is keyed on the rotating shaft, a mounting bracket is welded to the lower part of the crossbeam at one end, a second servo motor is fixedly mounted on the mounting bracket, a second rotating wheel is keyed on the output shaft of the second servo motor, and the first rotating wheel and the second rotating wheel are connected via a transmission belt.

[0019] Preferably, the conveyor belts on both sides transport plate pieces that need to be tested and sampled, and the ends of the plate pieces that need to be tested and sampled are located between the upper clamping plate and the lower clamping plate.

[0020] Preferably, an installation support mechanism is further included, and the installation support mechanism is used to fix the automatic conveying mechanism and the clamping and cutting mechanism, and to fix the first servo motor and the limit plate.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] The utility model provides a clamping and cutting mechanism on one side of the automatic conveying mechanism, so as to facilitate clamping and fixing the transported plate, maintain the stability of the plate, and prevent the plate from being cut during transportation, thereby preventing uneven cutting and even damaging the plate.

[0023] When the clamping and cutting mechanism is in use, the first threaded rod and the second threaded rod are driven by a single first servo motor, that is, the rotation of the first threaded rod drives the first movable threaded ring to pull the first crank plate and the second crank plate to move, so that the first crank plate and the second crank plate can close the upper clamping plate and the lower clamping plate to achieve clamping and fixing of the plate;

[0024] When the first movable threaded ring moves on the first threaded rod, the collision rod is pushed, so that the movable ring and the third crank plate can push the swing rod, and the swing rod can adjust the engagement of the first gear, the second gear and the third gear through the first paddle and the second paddle;

[0025] Furthermore, when the second threaded rod rotates, it can drive the laser cutter to move through the second movable threaded ring, so that the laser cutting head at the lower part of the laser cutter can cut the plate.

[0026] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural diagram provided by the utility model;

[0028] Figure 2 This is a schematic diagram of the automatic conveying mechanism provided by the utility model;

[0029] Figure 3 This is a side view of the clamping and cutting mechanism provided by the utility model;

[0030] Figure 4 This is a bottom view of the clamping and cutting mechanism provided by the utility model;

[0031] Figure 5 This is a top view of the clamping and cutting mechanism provided by the utility model;

[0032] Figure 6 It is a side view of the connection adjustment of the first gear, the second gear and the third gear provided by the utility model.

[0033] Figure 7 This is a schematic diagram of the connection adjustment end of the first gear, the second gear and the third gear provided by the utility model

[0034] In the figure: 100, automatic conveying mechanism; 101, crossbeam; 102, side beam; 103, roller; 104, conveyor belt; 105, rotating shaft; 106, first rotating wheel; 107, mounting frame; 108, second servo motor; 109, second rotating wheel; 110, transmission belt; 200, clamping and cutting mechanism; 201, upper clamping plate; 202, lower clamping plate; 203, first L-shaped plate; 204, second L-shaped plate; 205, first crank plate; 206, second crank plate; 207, first movable threaded ring; 208, first threaded rod; 209, first A gear; 210, a sliding frame; 211, a laser cutter; 212, a laser cutting head; 213, a second threaded rod; 214, a second movable threaded ring; 215, a second gear; 216, a third gear; 217, a first servo motor; 218, a movable ring; 219, a collision rod; 220, a third crank plate; 221, a second paddle; 222, a first paddle; 223, a swing rod; 224, a first positioning plate; 225, a third positioning plate; 226, a second positioning plate; 227, a limit plate; 228, a connecting plate; 300, a sheet member. DETAILED DESCRIPTION

[0035] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0036] like Figures 1 to 7 As shown, an embodiment of the present invention provides a fully automatic cutting device for plate inspection and sampling, comprising an automatic conveying mechanism 100 and a clamping and cutting mechanism 200, wherein the clamping and cutting mechanism 200 is arranged on one side or both sides of the automatic conveying mechanism 100;

[0037] The clamping and cutting mechanism 200 includes an upper clamping plate 201 and a lower clamping plate 202. A first L-shaped plate 203 is fixedly provided on the upper portion of the upper clamping plate 201, and a second L-shaped plate 204 is fixedly provided on the lower portion of the lower clamping plate 202. The ends of the first L-shaped plate 203 and the second L-shaped plate 204 are movably connected to a first crank plate 205 and a second crank plate 206, respectively. The ends of the first crank plate 205 and the second crank plate 206 are both movably connected to one side of a first movable threaded ring 207. The internal thread of the first movable threaded ring 207 is threadedly connected to a first threaded rod 208.

[0038] A sliding frame 210 is welded to the lower portion of the first L-shaped plate 203. A laser cutter 211 is slidably mounted on the sliding frame 210. A laser cutting head 212 is provided at the lower portion of the laser cutter 211. A second movable threaded ring 214 is provided on one side of the laser cutter 211. A second threaded rod 213 is connected to the inner thread of the second movable threaded ring 214.

[0039] A first gear 209 is provided at the end of the first threaded rod 208, a second gear 215 is provided at the end of the second threaded rod 213, a third gear 216 is provided between the first gear 209 and the second gear 215, and the third gear 216 is key-connected to the output shaft of the first servo motor 217;

[0040] A first paddle 222 is sleeved on one side of the first gear 209, and a second paddle 221 is sleeved on one side of the second gear 215. The first paddle 222 and the second paddle 221 are movably connected through a swing rod 223. A movable ring 218 is sleeved on one end of the first threaded rod 208, and a collision rod 219 is fixedly provided on one side of the movable ring 218. A third crank plate 220 is provided on the other side of the movable ring 218. One end of the third crank plate 220 is movably connected to the lower part of the swing rod 223.

[0041] In this embodiment, a first positioning plate 224 is fixedly provided at one end of the first servo motor 217 , and the first positioning plate 224 is movably connected to the middle of the swing rod 223 via a pin.

[0042] The setting of the first positioning plate 224 facilitates positioning of the middle of the swing rod 223 , so that the swing rod 223 can be easily rotated, and the first gear 209 and the second gear 215 can be intermittently engaged with the third gear 216 .

[0043] In this embodiment, the ends of the first crank plate 205 and the second crank plate 206 are connected to the ends of the first L-shaped plate 203 and the second L-shaped plate 204 respectively through pins. The overlapping ends of the first crank plate 205 and the second crank plate 206 are movably connected to one side of the first movable threaded ring 207 through the pin. One side of the first movable threaded ring 207 is on the same horizontal plane as the collision rod 219.

[0044] The first crank plate 205 and the second crank plate 206 are installed and connected by a pin shaft, which can realize rotation adjustment, so that the first crank plate 205 and the second crank plate 206 will not be hindered in movement when rotating, and the first movable threaded ring 207 can collide with the collision rod 219 on the same horizontal plane when moving, so that the movable ring 218 and the third crank plate 220 can push the lower part of the swing rod 223, so as to facilitate the adjustment of the first gear 209 and the second gear 215 to engage with the third gear 216.

[0045] In this embodiment, the upper portion of the first L-shaped plate 203 and the lower portion of the second L-shaped plate 204 are both welded with a connecting plate 228, and the ends of the connecting plate 228 are movably connected to the slideway inside the limiting plate 227;

[0046] By setting the limiting plate 227 and the connecting plate 228 , the first L-shaped plate 203 and the second L-shaped plate 204 can maintain balance and stability when being raised or lowered.

[0047] In this embodiment, one end of the first threaded rod 208 is movably connected to a second positioning plate 226, one end of which is fixedly connected to the inner side of the limiting plate 227. The end of the second threaded rod 213 is movably connected to a third positioning plate 225, one end of which is fixedly connected to the end of the sliding frame 210.

[0048] The second positioning plate 226 and the third positioning plate 225 are provided to facilitate the balance and stability of the first threaded rod 208 and the second threaded rod 213 , thereby preventing shaking during rotation.

[0049] In this embodiment, the automatic conveying mechanism 100 includes a crossbeam 101 and a side beam 102. Two crossbeams 101 and two side beams 102 are provided respectively, and the two crossbeams 101 are welded between the two side beams 102.

[0050] The cross beam 101 and the side beam 102 are assembled into a structure, which facilitates the installation and fixation of other structures of the automatic conveying mechanism 100.

[0051] In this embodiment, a plurality of rollers 103 are installed on the outer sides of the two side beams 102, and the rollers 103 at the ends are connected by a rotating shaft 105. The plurality of rollers 103 on both sides are respectively provided with a conveyor belt 104.

[0052] The setting of the roller 103 facilitates the installation and rotation of the conveyor belt 104 , and the setting of the conveyor belt 104 facilitates the transportation of the sheet material 300 .

[0053] In this embodiment, a first rotating wheel 106 is keyed to the rotating shaft 105, a mounting bracket 107 is welded to the lower portion of the crossbeam 101 at one end, a second servo motor 108 is fixedly mounted on the mounting bracket 107, a second rotating wheel 109 is keyed to the output shaft of the second servo motor 108, and the first rotating wheel 106 and the second rotating wheel 109 are connected to each other via a transmission belt 110;

[0054] The second servo motor 108 is fixedly installed through the mounting frame 107 to maintain stability, and the power is output through the second servo motor 108, and the power is transmitted through the first rotating wheel 106, the second rotating wheel 109 and the transmission belt 110, so as to drive the conveyor belt 104 to transport the sheet material 300.

[0055] In this embodiment, the plate members 300 that need to be tested and sampled are transported on the conveyor belts 104 on both sides, and the ends of the plate members 300 that need to be tested and sampled are located between the upper clamping plate 201 and the lower clamping plate 202;

[0056] The sheet material 300 is transported by the conveyor belt 104 to realize automated transportation, and the upper clamping plate 201 and the lower clamping plate 202 are respectively located on both sides of the sheet material 300, which facilitates the stable clamping and fixing of the sheet material 300 and improves the safety of cutting the sheet material 300.

[0057] In this embodiment, a mounting support mechanism is further included, which is used to fix the automatic conveying mechanism 100 and the clamping and cutting mechanism 200, and to fix the first servo motor 217 and the limit plate 227;

[0058] In order to install the automatic conveying mechanism 100 and the clamping and cutting mechanism 200 and maintain the balance and stability of the equipment, they are installed and fixed by installing a support mechanism.

[0059] Specific usage process:

[0060] The sheet material 300 is placed on the automatic conveying mechanism 100. The second servo motor 108 is started to output power, so that the conveyor belt 104 can drive the sheet material 300 to be transported. When the sheet material 300 is transported to the clamping and cutting mechanism 200, the sheet material 300 is clamped, fixed, and cut.

[0061] First, the first gear 209 is meshed with the third gear 216. When the first servo motor 217 starts to operate, the first threaded rod 208 is driven to rotate through the first gear 209 and the third gear 216. When the first threaded rod 208 rotates, the first movable threaded ring 207 moves and adjusts on the first threaded rod 208. When the first movable threaded ring 207 moves, the first crank plate 205 and the second crank plate 206 are pulled, so that the first crank plate 205 and the second crank plate 206 can retract the upper clamping plate 201 and the lower clamping plate 202, so that the upper clamping plate 201 and the lower clamping plate 202 can clamp and fix the sheet member 300, so that the sheet member 300 does not move during the transportation of the automatic conveying mechanism 100.

[0062] And when the first movable threaded ring 207 moves, it will contact the collision rod 219 on the movable ring 218 at the end of the first threaded rod 208, and push the collision rod 219, so that the movable ring 218 and the third crank plate 220 can push the lower part of the swing rod 223, so that the swing rod 223 can push the first gear 209 through the first paddle 222, so that the first gear 209 is disengaged from the meshing connection of the third gear 216. At the same time, the swing rod 223 pushes the second gear 215 through the second paddle 221, so that the second gear 215 can be meshed and connected with the third gear 216, thereby driving the second threaded rod 213 to rotate, and then the second threaded rod 213 drives the second movable threaded ring 214 and the laser cutter 211 to move, so that the laser cutter 211 and the laser cutting head 212 can cut the clamped sheet 300.

[0063] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic cutting device for plate detection and sampling, characterized in that: It comprises an automatic conveying mechanism (100) and a clamping and cutting mechanism (200), wherein the clamping and cutting mechanism (200) is arranged on one side or both sides of the automatic conveying mechanism (100); The clamping and cutting mechanism (200) comprises an upper clamping plate (201) and a lower clamping plate (202); a first L-shaped plate (203) is fixedly provided on the upper portion of the upper clamping plate (201); a second L-shaped plate (204) is fixedly provided on the lower portion of the lower clamping plate (202); ends of the first L-shaped plate (203) and the second L-shaped plate (204) are movably connected to a first crank plate (205) and a second crank plate (206) respectively; ends of the first crank plate (205) and the second crank plate (206) are both movably connected to one side of a first movable threaded ring (207); an internal thread of the first movable threaded ring (207) is connected to a first threaded rod (208); A sliding frame (210) is welded to the lower portion of the first L-shaped plate (203), a laser cutter (211) is slidably mounted on the sliding frame (210), a laser cutting head (212) is provided at the lower portion of the laser cutter (211), a second movable threaded ring (214) is provided on one side of the laser cutter (211), and the inner thread of the second movable threaded ring (214) is connected to a second threaded rod (213); A first gear (209) is provided at the end of the first threaded rod (208), a second gear (215) is provided at the end of the second threaded rod (213), a third gear (216) is provided between the first gear (209) and the second gear (215), and the third gear (216) is key-connected to the output shaft of the first servo motor (217); A first paddle (222) is sleeved on one side of the first gear (209), a second paddle (221) is sleeved on one side of the second gear (215), the first paddle (222) and the second paddle (221) are movably connected via a swing rod (223), one end of the first threaded rod (208) is sleeved on a movable ring (218), a collision rod (219) is fixedly provided on one side of the movable ring (218), a third crank plate (220) is provided on the other side of the movable ring (218), and one end of the third crank plate (220) is movably connected to the lower part of the swing rod (223).

2. The fully automatic cutting device for plate inspection and sampling according to claim 1, characterized in that: A first positioning plate (224) is fixedly provided at one end portion of the first servo motor (217), and the first positioning plate (224) is movably connected to the middle of the swing rod (223) via a pin shaft.

3. The fully automatic cutting device for plate inspection and sampling according to claim 2, characterized in that: The ends of the first crank plate (205) and the second crank plate (206) are respectively connected to the ends of the first L-shaped plate (203) and the second L-shaped plate (204) through pins, and the overlapping ends of the first crank plate (205) and the second crank plate (206) are movably connected to one side of the first movable threaded ring (207) through pins, and one side of the first movable threaded ring (207) and the collision rod (219) are on the same horizontal plane.

4. The fully automatic cutting device for plate inspection and sampling according to claim 3, characterized in that: The upper portion of the first L-shaped plate (203) and the lower portion of the second L-shaped plate (204) are both welded with connecting plates (228), and the ends of the connecting plates (228) are both movably connected to the slideway inside the limiting plate (227).

5. The fully automatic cutting device for plate inspection and sampling according to claim 4, characterized in that: One end of the first threaded rod (208) is movably connected to a second positioning plate (226), and one end of the second positioning plate (226) is fixedly connected to the inner side of the limiting plate (227). The end of the second threaded rod (213) is movably connected to a third positioning plate (225), and one end of the third positioning plate (225) is fixedly connected to the end of the sliding frame (210).

6. The fully automatic cutting device for plate inspection and sampling according to claim 5, characterized in that: The automatic conveying mechanism (100) comprises a crossbeam (101) and a side beam (102). Two crossbeams (101) and two side beams (102) are provided respectively, and the two crossbeams (101) are welded between the two side beams (102).

7. The fully automatic cutting device for plate inspection and sampling according to claim 6, characterized in that: A plurality of rollers (103) are respectively installed on the outer sides of the two side beams (102), and the rollers (103) at the ends are connected by a rotating shaft (105). Conveyor belts (104) are respectively provided on the plurality of rollers (103) on both sides.

8. The fully automatic cutting device for plate inspection and sampling according to claim 7, characterized in that: A first rotating wheel (106) is key-connected to the rotating shaft (105); a mounting frame (107) is welded to the lower portion of the crossbeam (101) at one end; a second servo motor (108) is fixedly mounted on the mounting frame (107); a second rotating wheel (109) is key-connected to the output shaft of the second servo motor (108); and the first rotating wheel (106) and the second rotating wheel (109) are connected in transmission via a transmission belt (110).

9. The fully automatic cutting device for plate inspection and sampling according to claim 8, characterized in that: Plate pieces (300) that need to be tested and sampled are transported on the conveyor belts (104) on both sides, and the ends of the plate pieces (300) that need to be tested and sampled are located between the upper clamping plate (201) and the lower clamping plate (202).

10. The fully automatic cutting device for plate inspection and sampling according to claim 9, characterized in that: It also includes an installation support mechanism, which is characterized in that the installation support mechanism is used to fix the automatic conveying mechanism (100) and the clamping and cutting mechanism (200), and is used to fix the first servo motor (217) and the limit plate (227).

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