Moving and overturning structure of positioner

By introducing the mobile flipping structure of the positioner in the automated production line, the problem of increased number of positioners and low efficiency between multiple stations is solved, seamless conversion between multiple stations and rapid fixture replacement are achieved, reducing costs and improving efficiency.

CN223382916UActive Publication Date: 2025-09-26米德勒工业自动化(苏州)有限公司
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Patent Information

Application Number
CN202422550062.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-26
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The increase in the number of positioners in existing automated production lines during multi-station operation leads to increased costs and low operating efficiency.

Method used

A mobile flipping structure of a positioner is designed, which includes a flipping mechanism and a moving mechanism. Through the cooperation of guide rails, sliders, racks and drive motors, the flipping mechanism can be moved and flipped between multiple stations. Combined with a quick-change connection device, the fixture plate can be quickly replaced and positioned.

Benefits of technology

It realizes the seamless conversion of a positioner among multiple stations, reduces the manufacturing cost of the production line and improves the operating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a moving turnover structure of a positioner, which comprises a turnover mechanism and a moving mechanism, the turnover mechanism is mounted on the moving mechanism, the moving mechanism comprises a mounting base, a moving seat, a guide rail, a slider, a rack and a driving motor, the guide rail is mounted on the mounting base, the slider is mounted on the guide rail in a sliding manner, and the rack is mounted on the mounting base. The sliding block is arranged on the mounting base, the moving seat is fixedly arranged on the sliding block, the rack is parallel to the guide rail and is fixedly arranged on the mounting base, the driving motor is arranged on the moving seat, a driving gear is arranged on an output shaft of the driving motor, and the driving gear is meshed with the rack. The turnover mechanism on the previous station can be directly transferred to the next working station after completing the displacement turnover operation, a displacement machine does not need to be added, meanwhile, the re-clamping operation is canceled, the multi-station working requirement can be met by adopting one displacement machine for one-time clamping, the manufacturing cost of a production line is reduced, and meanwhile, the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of automated production lines, in particular to a mobile flipping structure of a positioner. Background Art

[0002] A positioner is a mechanical device used to change the position or angle of a workpiece. It is widely used in industrial production processes such as welding, cutting, and assembly. The design of a positioner covers many aspects, including high-precision control, coordination with welding robots, structural design optimization, intelligent design, and design for specific application scenarios. Traditional positioners are fixed at one workstation. After the product completes a certain process at this workstation, other conveying equipment transports the product to the next workstation for other processing. A workpiece needs to go through multiple processes from a blank to a finished product, and positioners are used at multiple workstations. The current positioner can only be used at one workstation, and the next workstation needs to add a positioner, which will lead to an increase in cost. At the same time, when switching between different positioners, the workpiece needs to be re-clamped and re-positioned, which reduces the operating efficiency. Utility Model Content

[0003] The technical problem to be solved by the present invention is: in order to solve the problems of an increase in the number of positioners, increased costs and low operating efficiency caused by switching between several positioners to clamp workpieces when working in multiple stations in the existing automated production line, the present invention provides a mobile flipping structure of the positioner to solve the above problems.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a mobile flipping structure of a positioner, including a flipping mechanism and a mobile mechanism, the flipping mechanism is installed on the mobile mechanism, the mobile mechanism includes a mounting base, a mobile seat, a guide rail, a slider, a rack and a drive motor, the guide rail is installed on the mounting base, the slider is slidably installed on the guide rail, the mobile seat is fixedly installed on the slider, the rack is fixedly installed on the mounting base parallel to the guide rail, the drive motor is installed on the mobile seat, and a drive gear is provided on the output shaft of the drive motor, and the drive gear is meshed with the rack.

[0005] Furthermore: the turning mechanism includes a turning platform and a supporting platform, the number of the movable seats is two, and the turning platform and the supporting platform are respectively installed on the movable seats.

[0006] Furthermore, the turning table is provided with a quick-change connection device for quick-change connection of the fixture plate, comprising a flange and a connecting plate, wherein the flange is provided with a plurality of connecting holes, and the connecting plate is fixedly connected to the flange through some of the connecting holes;

[0007] A guide block is fixedly provided on the connecting plate, and a guide groove matched with the guide block is provided on the clamp plate; the clamp plate and the connecting plate are quickly connected by a positioning mechanism, a pre-tightening mechanism and a fixing mechanism.

[0008] Furthermore: the positioning mechanism includes a positioning pin installed on the fixture plate and a positioning sleeve installed on the connecting plate, the fixture plate is provided with a pin positioning hole, the positioning pin is inserted into the pin positioning hole; the connecting plate is provided with a sleeve positioning hole, the positioning sleeve is inserted into the sleeve positioning hole; the bottom of the positioning pin is inserted into the inner hole of the positioning sleeve.

[0009] Further: the pre-tightening mechanism includes a pivot bolt installed on the connecting plate and rotatably installed by a turn pin, and a locking groove is provided on the clamp plate at a position corresponding to the pivot bolt, and the locking groove is an open groove, and the pivot bolt is inserted into the open groove, and a pivot nut is installed on the pivot bolt, and the pivot nut is locked on the clamp plate.

[0010] The beneficial effect of the present invention is that the mobile flipping structure of the positioner of the present invention installs the flipping mechanism in the mobile mechanism. After the flipping mechanism completes the position flipping operation at the previous work station, it can be directly transferred to the next work station. There is no need to add a positioner, and the re-clamping operation is eliminated. A positioner is used to clamp once to meet the work needs of multiple work stations, which reduces the manufacturing cost of the production line and improves the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0012] Figure 1 and Figure 3 This is a structural diagram of a mobile flipping structure of a positioner of the utility model;

[0013] Figure 2 yes Figure 1 A partial enlarged view of the structure at center A;

[0014] Figure 4 yes Figure 3 A partial enlarged view of the structure at point B in the middle;

[0015] Figure 5 and Figure 6 It is a structural diagram of a quick-change connection device;

[0016] Figure 7 yes Figure 6 KK sectional view in;

[0017] Figure 8 It is a structural diagram of the connecting plate.

[0018] In the figure, 1, mounting base, 2, moving seat, 3, guide rail, 4, slider, 5, rack, 6, driving gear, 7, driving motor, 8, turning table, 9, support table, 10, fixture plate, 11, flange, 12, connecting plate, 13, connecting hole, 14, guide block, 15, locating pin, 16, locating sleeve, 17, pin locating hole, 18, sleeve locating hole, 19, live bolt, 20, locking slot, 21, opening slot, 22, live nut. DETAILED DESCRIPTION

[0019] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention. On the contrary, the embodiments of the present invention include all variations, modifications, and equivalents that fall within the spirit and scope of the appended claims.

[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0021] In addition, the terms "first", "second", etc. are used for descriptive purposes only and are not to be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances. In addition, in the description of the present utility model, unless otherwise specified, "plurality" means two or more.

[0022] Any process or method description in a flowchart or otherwise described herein may be understood to represent a module, segment or portion of code comprising one or more executable instructions for implementing the steps of a specific logical function or process, and the scope of the preferred embodiments of the present invention includes alternative implementations in which functions may be performed out of the order shown or discussed, including performing functions in a substantially simultaneous manner or in the reverse order depending on the functions involved, which should be understood by those skilled in the art to which the embodiments of the present invention pertain.

[0023] like Figures 1 to 8 As shown, the utility model provides a mobile flipping structure of a positioner, including a flipping mechanism and a moving mechanism, the flipping mechanism is installed on the moving mechanism, the moving mechanism includes a mounting base 1, a moving seat 2, a guide rail 3, a slider 4, a rack 5 and a drive motor 7, the guide rail 3 is installed on the mounting base 1, the slider 4 is slidably installed on the guide rail 3, the moving seat 2 is fixedly installed on the slider 4, the rack 5 is fixedly installed on the mounting base 1 parallel to the guide rail 3, the drive motor 7 is installed on the moving seat 2, and a drive gear 6 is provided on the output shaft of the drive motor 7, and the drive gear 6 is engaged with the rack 5.

[0024] In an automated assembly line, workpieces are clamped by fixtures and can be rotated and adjusted in time on a positioner. A flipping mechanism is used to drive the fixture or workpiece for rotational adjustment. After completing a pre-designed process at one station, the flipping mechanism, along with the fixture and workpiece, is driven by a moving mechanism to move the entire system to the next station, where the workpiece is then manipulated by the operating components.

[0025] The specific operation method relies on the sliding guidance of the guide rail 3 and the slider 4. The output shaft of the drive motor 7 rotates to drive the drive gear 6 to rotate. The drive gear 6 rotates and can move on the rack 5 engaged with it, thereby driving the moving seat 2 to move along the guide direction of the guide rail 3 and the slider 4. This driving method is stable and controllable. The output of the drive motor 7 is adjusted by servo control and the like to achieve precise adjustment of the position of the moving seat 2.

[0026] The flipping mechanism includes a flipping table 8 and a support table 9. The number of the movable seat 2 is two, and the flipping table 8 and the support table 9 are respectively installed on the movable seat 2. The flipping table 8 and the support table 9 are used to install the fixture plate 10 for placing the workpiece. The flipping table 8 mainly plays the role of rotation and displacement drive. A flipping and displacement motor is usually installed on the flipping table 8 to drive the rotation of the fixture plate 10. The support table 9 is used to cooperate with the flipping table 8 to clamp the fixture plate 10 and to support the fixture plate 10 to ensure that the fixture plate 10 is flipped and displaced stably and reliably. In addition, the flipping table 8 and the support table 9 are both installed on the movable seat 2, which can ensure that the two can move synchronously along the direction of the guide rail 3. On the other hand, the mutual distance between the flipping table 8 and the support table 9 can be adjusted in time according to the size of the fixture plate 10, thereby increasing the applicability of the flipping mechanism.

[0027] The turning table 8 is provided with a quick-change connection device for quick-change connection of the fixture plate 10, including a flange 11 and a connecting plate 12. The flange 11 is provided with a plurality of connecting holes 13. The connecting plate 12 is fixedly connected to the flange 11 through some of the connecting holes 13.

[0028] A guide block 14 is fixedly provided on the connecting plate 12, and a guide groove cooperating with the guide block 14 is provided on the clamping plate 10; the clamping plate 10 and the connecting plate 12 are quickly connected by a positioning mechanism, a pre-tightening mechanism and a fixing mechanism.

[0029] This fixture quick-change connection device allows the fixture to be quickly installed on the positioner, achieving rapid positioning and clamping of the fixture plate 10 and the flange 11 on the positioner. The multiple connection holes 13 distributed on the flange 11 provide different installation positions for the connecting plate 12 to accommodate different fixture installation sizes. During operation, the connecting plate 12 is first installed on the corresponding position on the flange 11 according to the different fixture specifications and models, completing the positioning and fixing of the connecting plate 12 and the flange 11.

[0030] Then install the fixture plate 10 and the connecting plate 12. The connecting plate 12 plays the role of transition connection. During the installation process of the fixture plate 10 and the connecting plate 12, the guide block 14 plays the role of preliminary guidance. By inserting the guide block 14 into the guide groove, this preliminary positioning can guide the pre-positioning connection of the fixture plate 10 and the connecting plate 12. After completing the preliminary positioning, the final positioning and fixed connection installation of the fixture plate 10 and the connecting plate 12 are completed through the positioning mechanism, pre-tightening mechanism and fixing mechanism.

[0031] The positioning mechanism includes a positioning pin 15 installed on the fixture plate 10 and a positioning sleeve 16 installed on the connecting plate 12. The fixture plate 10 is provided with a pin positioning hole 17, and the positioning pin 15 is inserted into the pin positioning hole 17; the connecting plate 12 is provided with a sleeve positioning hole 18, and the positioning sleeve 16 is inserted into the sleeve positioning hole 18; the bottom of the positioning pin 15 is inserted into the inner hole of the positioning sleeve 16.

[0032] The positioning mechanism realizes the precise positioning of the fixture plate 10 and the connecting plate 12 after the guide block 14 and the guide groove complete the initial positioning. During positioning, the positioning pin 15 is inserted into the inner hole of the positioning sleeve 16 to complete the positioning connection. The positioning method using the positioning pin 15 and the positioning sleeve 16 has a high positioning accuracy, and when the connection method is contacted, the release of the positioning connection is also convenient and quick.

[0033] The pre-tightening mechanism includes a pivot bolt 19 installed on the connecting plate 12 and rotatably installed by a turn pin. A locking groove 20 is provided on the clamp plate 10 at a position corresponding to the pivot bolt 19. The locking groove 20 is an open groove 21. The pivot bolt 19 is inserted into the open groove 21. A pivot nut 22 is installed on the pivot bolt 19, and the pivot nut 22 is locked on the clamp plate 10.

[0034] The pre-tightening device is used to clamp and fix the connecting plate 12 and the clamp plate 10 after the positioning mechanism completes the precise positioning. The swing bolt 19 can be rotated around the swivel pin so that it can be installed into the locking groove 20 or removed from the locking groove 20. When the positioning is completed, the swing bolt 19 is rotated to fit into the locking groove 20, and then the swing nut 22 is screwed into and installed on the swing bolt 19, so that the locking connection between the clamp plate 10 and the connecting plate 12 can be completed; when the connection needs to be removed, it is also necessary to unscrew the release swing nut 22. After the swing nut 22 is released from the swing bolt 19, the swing bolt 19 can be rotated and removed from the locking groove 20, so that the fixed pre-tightening of the pre-tightening device can be released.

[0035] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0036] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.

Claims

1. A mobile flipping structure of a positioner, comprising a flipping mechanism and a moving mechanism, wherein the flipping mechanism is mounted on the moving mechanism, and is characterized in that: The moving mechanism comprises a mounting base (1), a moving base (2), a guide rail (3), a slider (4), a rack (5) and a driving motor (7), wherein the guide rail (3) is mounted on the mounting base (1), the slider (4) is slidably mounted on the guide rail (3), the moving base (2) is fixedly mounted on the slider (4), the rack (5) is fixedly mounted on the mounting base (1) parallel to the guide rail (3), the driving motor (7) is mounted on the moving base (2), and a driving gear (6) is provided on the output shaft of the driving motor (7), and the driving gear (6) and the rack (5) are meshed.

2. The mobile flipping structure of a positioner according to claim 1, characterized in that: The turning mechanism comprises a turning platform (8) and a supporting platform (9), the number of the movable seats (2) is two, and the turning platform (8) and the supporting platform (9) are respectively mounted on the movable seats (2).

3. The mobile flipping structure of a positioner according to claim 2, characterized in that: The turning table (8) is provided with a quick-change connection device for quick-change connection of the fixture plate (10), comprising a flange (11) and a connection plate (12), wherein the flange (11) is provided with a plurality of connection holes (13) distributed thereon, and the connection plate (12) is fixedly connected to the flange (11) through some of the connection holes (13); A guide block (14) is fixedly provided on the connecting plate (12), and a guide groove matching the guide block (14) is provided on the clamping plate (10); the clamping plate (10) and the connecting plate (12) are quickly connected via a positioning mechanism, a pre-tightening mechanism, and a fixing mechanism.

4. The mobile flipping structure of a positioner according to claim 3, characterized in that: The positioning mechanism comprises a positioning pin (15) mounted on the fixture plate (10) and a positioning sleeve (16) mounted on the connecting plate (12); a pin positioning hole (17) is provided on the fixture plate (10), and the positioning pin (15) is inserted into the pin positioning hole (17); a sleeve positioning hole (18) is provided on the connecting plate (12), and the positioning sleeve (16) is inserted into the sleeve positioning hole (18); and the bottom of the positioning pin (15) is inserted into the inner hole of the positioning sleeve (16).

5. The mobile flipping structure of a positioner according to claim 4, characterized in that: The pre-tightening mechanism includes a hinge bolt (19) mounted on the connecting plate (12) and rotatably mounted via a turn pin. A locking groove (20) is provided on the fixture plate (10) at a position corresponding to the hinge bolt (19). The locking groove (20) is an open groove (21). The hinge bolt (19) is inserted into the open groove (21). A hinge nut (22) is mounted on the hinge bolt (19). The hinge nut (22) is locked on the fixture plate (10).