Pipeline polishing device for ocean engineering

By designing a mobile grinding mechanism and a positioning and fixing structure, the problem of frequent disassembly and assembly of pipelines in existing devices is solved, automatic grinding of both ends of the marine pipeline is achieved, and the grinding efficiency is improved.

CN223383151UActive Publication Date: 2025-09-26WUHAN DONGHU UNIV +1
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Patent Information

Application Number
CN202422837815.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-26
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

Existing marine engineering pipeline grinding devices are not convenient for directly grinding both ends of the pipeline, and require frequent disassembly and assembly of the pipeline, which affects the grinding efficiency.

Method used

A pipeline grinding device including a mobile grinding mechanism is designed. The screw and threaded sleeve are driven by a rotating motor to realize automatic grinding of both ends of the marine pipeline. The pipeline is fixed with positioning holes and positioning bolts to simplify the operation process.

Benefits of technology

It realizes automatic grinding of both ends of marine pipelines without frequent disassembly and assembly, improves grinding efficiency and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a pipeline polishing device for ocean engineering, which belongs to the technical field of polishing devices and comprises a frame provided with a movable polishing mechanism. The movable grinding mechanism comprises a mounting box fixedly connected to the bottom of the partition plate, a rotating motor is fixedly mounted on the right side of the mounting box, an output shaft of the rotating motor is fixedly connected with a lead screw, a fixing frame is mounted at the top of the mounting platform, and a lower pressing plate is arranged at the top of the fixing frame. Semicircular grooves with the same size are formed in the inner side of the fixing frame and the inner side of the lower pressing plate. According to the pipeline grinding device for ocean engineering, by arranging the movable grinding mechanism, the effect that the two ends of an ocean pipeline can be directly ground is achieved, in the grinding period, the ocean pipeline does not need to be repeatedly disassembled and assembled, after one end is ground, the ocean pipeline does not need to be taken down and replaced with the other end to be ground, convenience is achieved, and the grinding efficiency of the ocean pipeline is improved; and processing is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinding devices, in particular to a pipeline grinding device for marine engineering. Background Art

[0002] Offshore pipelines refer to pipeline systems laid on the seabed for transporting oil and natural gas. These pipelines typically include submarine oil and gas gathering pipelines, trunk pipelines and attached booster platforms, as well as main pipes connecting the pipelines to the platforms. The main purpose of offshore pipeline projects is to collect oil or natural gas extracted from offshore oil and gas fields and transport them to single-point moorings for moored oil tankers or onshore oil and gas storage stations.

[0003] In order to weld multiple marine pipelines together, a grinding device is generally used to grind the end faces of the marine pipelines flat to facilitate welding. Currently, most existing grinding devices are cylindrical structures. When in use, the marine pipeline needs to be inserted into the cylinder and fixed, so that the grinding wheel installed in the cylinder can be used for grinding. Although the existing grinding devices can achieve a high degree of grinding flatness.

[0004] However, the existing grinding devices are not convenient for directly grinding both ends of the marine pipeline. After grinding one end of the marine pipeline, the marine pipeline needs to be pulled out of the barrel and then replaced with the other end for grinding, which is quite troublesome and seriously affects the grinding efficiency of the marine pipeline and cannot meet the processing requirements. Therefore, a marine engineering pipeline grinding device is proposed to solve the above-mentioned problems. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides a pipeline grinding device for marine engineering, which solves the problem that the existing grinding devices are not convenient for directly grinding the two ends of the marine pipeline. After grinding one end of the marine pipeline, the marine pipeline needs to be pulled out of the barrel and then replaced with the other end for grinding, which is quite troublesome and seriously affects the grinding efficiency of the marine pipeline and cannot meet the processing requirements.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a pipeline grinding device for marine engineering, comprising a frame, a partition being fixedly connected to the inner side of the frame, and a movable grinding mechanism being provided on the frame;

[0007] The movable grinding mechanism includes an installation box fixedly connected to the bottom of the partition, a rotating motor is fixedly installed on the right side of the installation box, the output shaft of the rotating motor is fixedly connected to a screw rod, the outer surface of the screw rod is threadedly sleeved with a threaded sleeve, the top of the threaded sleeve is fixedly connected to a support column around the top, the top of the support column is fixedly connected to a mounting platform, a fixing bracket is installed on the top of the mounting platform, a lower pressure plate is provided on the top of the fixing bracket, positioning holes are provided at the front and rear ends of the fixing bracket and the lower pressure plate, a positioning bolt is provided inside the positioning hole, a positioning nut is threadedly sleeved on the outer surface of the positioning bolt, and semicircular grooves of the same size are provided on the inner sides of the fixing bracket and the lower pressure plate.

[0008] Furthermore, a grinding motor, a fan and a box body are fixedly connected to the left and right sides of the frame, and a grinding wheel is fixedly connected to the output shaft of the grinding motor.

[0009] Furthermore, the fan is connected to the box body, and the top of the box body is fixedly connected to an aluminum alloy suction pipe with one end penetrating the frame and extending to the bottom of the grinding wheel.

[0010] Furthermore, an isolation net is fixedly connected to the interior of the box, and a sealing door is hinged on the front of the box.

[0011] Furthermore, the tops of the installation box and the partition are both provided with openings, and the support columns pass through the openings.

[0012] Furthermore, a limiting rod is fixedly connected to the inner side of the installation box, and the limiting rod is slidably connected to the threaded sleeve.

[0013] Furthermore, the frame and the partition are both made of stainless steel, and a marine pipeline is provided on the inner side of the semicircular groove.

[0014] Furthermore, the rotating motor is a forward and reverse rotating motor, and a protective shell is provided on the outside of the rotating motor.

[0015] Furthermore, the positioning holes of the fixing frame and the lower pressing plate are of the same size and have the same number.

[0016] Furthermore, the end face of the screw rod is rotatably connected to the inner wall of the installation box, and the threaded sleeve is cylindrical.

[0017] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0018] The marine engineering pipe grinding device realizes the effect of directly grinding both ends of the marine pipe by setting a mobile grinding mechanism. During the grinding period, there is no need to repeatedly disassemble and assemble the marine pipe, and there is no need to remove the marine pipe and replace it with the other end for grinding after grinding at one end. It is more convenient, improves the grinding efficiency of the marine pipe, and is more conducive to processing. When in use, the staff first needs to place the marine pipe on the inside of the fixing frame, and then cover the top of the marine pipe with the lower pressure plate so that the hole positions of the positioning holes coincide and the two semicircular grooves close to form a circle. At this time, the positioning bolt is inserted into the positioning hole and tightened. By tightening the positioning nut, the marine pipeline can be fixed for grinding. Subsequently, the rotating motor and the grinding motor are started to make the screw and the grinding wheel rotate clockwise at the same time. When the screw rotates clockwise, it can drive the threaded sleeve to move to the left. Therefore, through the cooperation of the support column and the mounting platform, the fixed marine pipeline is continuously approached to the rotating grinding wheel, thereby grinding the end face flat. In addition, when the end face grinding is completed, the staff only needs to control the output shaft of the rotating motor to rotate counterclockwise to drive the threaded sleeve to move to the right, and finally grind the other end of the marine pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0020] Figure 2 This is a structural side view of the fixing frame and the lower pressing plate of the utility model;

[0021] Figure 3 This is a structural stereogram of the installation box of the utility model;

[0022] Figure 4 This is a front view of the structure of the utility model.

[0023] In the figure: 1 frame, 2 partition, 3 installation box, 4 rotating motor, 5 screw rod, 6 threaded sleeve, 7 support column, 8 installation platform, 9 fixing frame, 10 lower pressure plate, 11 positioning hole, 12 positioning bolt, 13 positioning nut, 14 semicircular groove, 15 grinding motor, 16 grinding wheel, 17 fan, 18 box, 19 aluminum alloy suction pipe, 20 isolation net, 21 sealing door, 22 opening, 23 limit rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-4 In this embodiment, a marine engineering pipeline grinding device includes a frame 1, a partition 2 is fixedly connected to the inner side of the frame 1, and the frame 1 is provided with a movable grinding mechanism;

[0026] The mobile grinding mechanism includes an installation box 3 fixedly connected to the bottom of the partition 2, a rotating motor 4 is fixedly installed on the right side of the installation box 3, a screw rod 5 is fixedly connected to the output shaft of the rotating motor 4, the outer surface of the screw rod 5 is threadedly sleeved with a threaded sleeve 6, and the top of the threaded sleeve 6 is fixedly connected with a support column 7. The top of the support column 7 is fixedly connected to a mounting platform 8, and a fixing frame 9 is installed on the top of the mounting platform 8. A lower pressure plate 10 is provided on the top of the fixing frame 9. Positioning holes 11 are provided at the front and rear ends of the fixing frame 9 and the lower pressure plate 10. Positioning bolts 12 are provided inside the positioning holes 11. The outer surface of the positioning bolts 12 is threaded. The threaded sleeve is connected with a positioning nut 13, and the inner sides of the fixing frame 9 and the lower pressure plate 10 are provided with semicircular grooves 14 of the same size. When in use, the staff first needs to place the marine pipeline on the inner side of the fixing frame 9, and then cover the lower pressure plate 10 on the top of the marine pipeline so that the hole positions of the positioning holes 11 coincide with each other, and the two semicircular grooves 14 are closed to form a circle. At this time, the positioning bolts 12 are inserted into the positioning holes 11 and the positioning nuts 13 are tightened to fix the marine pipeline for easy grinding. Subsequently, the rotating motor 4 and the grinding motor 15 are started, so that the screw rod 5 and the grinding wheel 16 can rotate clockwise at the same time.

[0027] Among them, when the screw rod 5 rotates clockwise, it can drive the threaded sleeve 6 to move to the left, so that through the cooperation of the support column 7 and the mounting platform 10, the fixed marine pipeline is continuously approached to the rotating grinding wheel 17, thereby performing the end face grinding process. In addition, when the end face grinding is completed, the staff only needs to control the output shaft of the rotating motor 5 to rotate counterclockwise to drive the threaded sleeve 6 to move to the right, and finally grind the other end of the marine pipeline.

[0028] It should be noted that the fixing frame 9 is fixed to the top of the mounting platform 8 by screws. When marine pipelines with different outer diameters need to be polished, the staff only needs to remove the screws and replace the fixing frame 9 and the lower pressure plate 10 of different specifications to adapt.

[0029] The left and right sides of the frame 1 are fixedly connected to a grinding motor 15, a fan 17, and a housing 18. The output shaft of the grinding motor 15 is fixedly connected to a grinding wheel 16. The fan 17 is connected to the housing 18. The top of the housing 18 is fixedly connected to an aluminum alloy suction pipe 19, one end of which passes through the frame 1 and extends below the grinding wheel 16. The interior of the housing 18 is fixedly connected to an isolation net 20, and the front of the housing 18 is hinged with a sealing door 21. The cooperation of the fan 17, the housing 18, and the isolation net 20 can absorb the flying debris generated when grinding the end face of the marine pipeline and store it inside the housing 18 for centralized processing.

[0030] It should be understood that an opening 22 is provided on the top of the installation box 3 and the partition 2, the support column 7 passes through the opening 22, the inner side of the installation box 3 is fixedly connected to a limit rod 23, the limit rod 23 is slidably connected to the threaded sleeve 6, the frame 1 and the partition 2 are both made of stainless steel, and a marine pipeline is provided on the inner side of the semicircular groove 14.

[0031] In addition, the rotating motor 4 is a forward and reverse motor, and a protective shell is provided on the outside of the rotating motor 4. The positioning holes 11 of the fixing frame 9 and the lower pressure plate 10 are of the same size and the same number. The end face of the screw rod 5 is rotatably connected to the inner wall of the mounting box 3, and the threaded sleeve 6 is cylindrical.

[0032] The working principle of the above embodiment is:

[0033] During use, the staff first needs to place the marine pipeline on the inner side of the fixing frame 9, and then cover the lower pressure plate 10 on the top of the marine pipeline so that the hole positions of the positioning holes 11 coincide and the two semicircular grooves 14 close together to form a circle. At this time, the positioning bolt 12 is inserted into the positioning hole 11 and the positioning nut 13 is tightened to fix the marine pipeline for grinding. Subsequently, the rotating motor 4 and the grinding motor 15 are started to make the screw rod 5 and the grinding wheel 16 rotate clockwise at the same time. When the screw rod 5 rotates clockwise, it can drive the threaded sleeve 6 to move to the left, so that through the cooperation of the support column 7 and the mounting platform 10, the fixed marine pipeline is continuously approached to the rotating grinding wheel 17, thereby grinding the end face. In addition, when the end face grinding is completed, the staff only needs to control the output shaft of the rotating motor 5 to rotate counterclockwise to drive the threaded sleeve 6 to move to the right, and finally grind the other end of the marine pipeline.

[0034] The electrical components mentioned in this article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role, and the existing public power connection technology is not described in detail in this article.

[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pipeline grinding device for marine engineering, comprising a frame (1), characterized in that: A partition (2) is fixedly connected to the inner side of the frame (1), and the frame (1) is provided with a movable grinding mechanism; The mobile grinding mechanism comprises an installation box (3) fixedly connected to the bottom of the partition (2), a rotating motor (4) is fixedly installed on the right side of the installation box (3), an output shaft of the rotating motor (4) is fixedly connected to a screw rod (5), an outer surface of the screw rod (5) is threadedly sleeved with a threaded sleeve (6), the top of the threaded sleeve (6) is fixedly connected with a support column (7) on all sides, the top of the support column (7) is fixedly connected with a mounting platform (8), a fixing frame (9) is installed on the top of the mounting platform (8), a lower pressure plate (10) is provided on the top of the fixing frame (9), a positioning hole (11) is provided at the front and rear ends of the fixing frame (9) and the lower pressure plate (10), a positioning bolt (12) is provided inside the positioning hole (11), a positioning nut (13) is threadedly sleeved on the outer surface of the positioning bolt (12), and semicircular grooves (14) of the same size are provided on the inner sides of the fixing frame (9) and the lower pressure plate (10).

2. The marine engineering pipeline polishing device according to claim 1, characterized in that: A grinding motor (15), a fan (17) and a box (18) are fixedly connected to the left and right sides of the frame (1), and a grinding wheel (16) is fixedly connected to the output shaft of the grinding motor (15).

3. The marine engineering pipeline polishing device according to claim 2, characterized in that: The fan (17) is connected to the box (18), and the top of the box (18) is fixedly connected to an aluminum alloy suction pipe (19) with one end penetrating the frame (1) and extending to the bottom of the grinding wheel (16).

4. The marine engineering pipeline polishing device according to claim 2, characterized in that: An isolation net (20) is fixedly connected to the interior of the box (18), and a sealing door (21) is hinged on the front of the box (18).

5. The marine engineering pipeline polishing device according to claim 1, characterized in that: The tops of the installation box (3) and the partition (2) are both provided with openings (22), and the support columns (7) pass through the openings (22).

6. The marine engineering pipeline polishing device according to claim 1, characterized in that: A limiting rod (23) is fixedly connected to the inner side of the installation box (3), and the limiting rod (23) is slidably connected to the threaded sleeve (6).

7. The marine engineering pipeline polishing device according to claim 1, characterized in that: The frame (1) and the partition (2) are both made of stainless steel, and a marine pipeline is provided on the inner side of the semicircular groove (14).

8. The marine engineering pipeline polishing device according to claim 1, characterized in that: The rotating motor (4) is a forward and reverse rotating motor, and a protective shell is provided on the outside of the rotating motor (4).

9. The marine engineering pipeline polishing device according to claim 1, characterized in that: The positioning holes (11) of the fixing frame (9) and the lower pressing plate (10) are of the same size and have the same number.

10. The marine engineering pipeline polishing device according to claim 1, characterized in that: The end face of the screw rod (5) is rotatably connected to the inner wall of the installation box (3), and the threaded sleeve (6) is cylindrical.