Polishing device for roll forging and casting

By designing the coordination between the grinding table and the fixed seat, chuck and other components, the problem of insufficient contact between the grinding mechanism and the roll forging casting in the existing device is solved, and efficient grinding of rolls of different diameters is achieved.

CN223383159UActive Publication Date: 2025-09-26YIXING GUOCHANG ROLLER CO LTD
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Patent Information

Application Number
CN202422556334.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-09-26
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

When grinding a roll forging, the existing grinding device needs to fix the roll forging first. The grinding mechanism cannot fully contact the surface of the roll forging, and the fixed roll forging needs to be adjusted. It cannot adapt to rolls with different diameters, which reduces the grinding efficiency.

Method used

A device including a grinding table, a fixed seat, a chuck, an electric push rod, a bevel gear and a motor was designed. Through the cooperation of the electric push rod and the bevel gear, the reliable clamping of the roll forging and the flexible movement of the grinding mechanism are achieved, ensuring that the grinding mechanism is in full contact with the roll forging and can adapt to rolls of different diameters.

Benefits of technology

The grinding mechanism achieves full contact with the roll forging casting, improves grinding efficiency, adapts to rolls of different diameters, and meets usage requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polishing device for roll forging and casting, which comprises a polishing table, a mounting groove is arranged at the upper end of the polishing table, a first fixing seat and a second fixing seat are arranged above the polishing table, and the lower end of the second fixing seat extends into the mounting groove. Chucks are arranged on the inner side of the first fixing seat and the inner side of the second fixing seat correspondingly, a movable seat is arranged in the mounting groove, a grinding mechanism is arranged above the movable seat, a first electric push rod is arranged between the grinding mechanism and the movable seat, and the first electric push rod is fixedly connected with the movable seat and the grinding mechanism correspondingly; according to the grinding device, roller forging and casting pieces of different sizes can be rapidly fixed, the grinding mechanism can be adjusted in a lifting mode so that the grinding mechanism can make contact with rollers of different diameters, the rollers can be fully ground by rolling the rollers and moving the grinding mechanism in the grinding process, the grinding efficiency is improved, and the grinding efficiency is improved. And the grinding efficiency of the roller castings is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of roll forging and casting processing, in particular to a grinding device for roll forging and casting. Background Art

[0002] Roller forgings and castings are key components used in the rolling process. Their manufacturing involves two primary technologies: forging and casting. Roller forgings and castings refer to roll components made through forging or casting. Rollers are tools used to roll and shape metal during the rolling process and are widely used in industries such as steel, non-ferrous metals, building materials, rubber, and plastics processing. Forged rolls are formed by forging steel ingots into rolls with specific shapes and properties. Cast rolls are formed by pouring molten metal into a mold and then cooling and solidifying it.

[0003] The Chinese patent publication number is CN219504418U, and the authorization announcement date is August 11, 2023. A roller grinding device includes a workbench, a roller placing mechanism, an adjusting mechanism and a grinding assembly. A roller placing mechanism is provided on both sides of the workbench, the adjusting mechanism is installed on the workbench, and the grinding assembly is connected to the adjusting mechanism; in actual production and use, when the roller needs to be ground, the roller can be placed on the arc table, and then the roller is pressed on each roller. At the same time, through the collapse and reset of the elastic member, each roller is close to the outer surface of the roller and supports the roller. Then, the flip driving member is operated to make the flip driving member drive the roller to rotate through the roller, and at the same time, the adjusting mechanism is operated to make the adjusting mechanism adjust the position of the grinding assembly, and the grinding assembly is operated to grind the roller. In this way, the roller can be ground more conveniently, and rollers of various sizes can be ground, reducing the occupied space and reducing the processing cost.

[0004] When grinding a roll forging, the existing grinding device needs to fix the roll forging first. The grinding mechanism cannot fully contact the surface of the roll forging, and the fixed roll forging needs to be adjusted. It cannot adapt to rolls with different diameters, reduces the grinding efficiency of the roll forging, and cannot meet the use requirements. Utility Model Content

[0005] The purpose of the utility model is to provide a grinding device for roll forgings to solve the problem in the above-mentioned background technology that the existing grinding device needs to fix the roll forgings before grinding the roll forgings, the grinding mechanism cannot fully contact the surface of the roll forgings, the fixed roll forgings need to be adjusted, and the rolls with different diameters cannot be adapted, which reduces the grinding efficiency of the roll forgings and cannot meet the use requirements.

[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a grinding device for rolling mill forgings, comprising a grinding table, the upper end of the grinding table being provided with a mounting slot, a first fixed seat and a second fixed seat being provided above the grinding table, and the first fixed seat being fixedly connected to the grinding table, the lower end of the second fixed seat extending into the interior of the mounting slot, and the second fixed seat being slidably connected to the grinding table, a chuck being provided on the inner sides of the first fixed seat and the second fixed seat, and the chuck being rotatably connected to the first fixed seat and the second fixed seat, a movable seat being provided inside the mounting slot, and the movable seat being slidably connected to the grinding table, a grinding mechanism being provided above the movable seat, a first electric push rod being provided between the grinding mechanism and the movable seat, and the first electric push rod being fixedly connected to the movable seat and the grinding mechanism, a control panel being provided at the front end of the grinding table, and the control panel being fixedly connected to the grinding table.

[0007] Preferably, a connecting groove is provided at the front end of the chuck, and a clamping block is provided inside the connecting groove. There are three clamping blocks, and the three clamping blocks are equidistantly arranged inside the connecting groove. A third electric push rod is provided between the three clamping blocks and the chuck, and the third electric push rod is fixedly connected to the chuck and the clamping block.

[0008] Preferably, a second motor is provided inside the first fixing seat and the second fixing seat, and the second motor is connected to the first fixing seat and the second fixing seat by screws, a main bevel gear and a slave bevel gear are provided on the inner side of the first fixing seat and the second fixing seat, and the main bevel gear is meshed with the slave bevel gear, the main bevel gear is connected to the output end of the second motor, and the slave bevel gear is connected to one end of the chuck.

[0009] Preferably, a connecting seat is provided above one end of the polishing table, and the connecting seat is fixedly connected to the polishing table, a second electric push rod is provided between the connecting seat and the second fixed seat, and the second electric push rod is fixedly connected to the second fixed seat and the connecting seat.

[0010] Preferably, a first motor is provided on one side of the grinding table, and the first motor is connected to the grinding table by screws, a screw rod is provided inside the mounting groove, and one end of the screw rod is connected to the output end of the first motor, a through hole is provided on the second fixed seat, and the screw rod is connected to the through hole, the screw rod is threadedly connected to the movable seat, and the screw rod is rotatably connected to the grinding table and the second fixed seat.

[0011] Preferably, a rolling groove is provided on the inner wall of the mounting groove, and balls are provided on the side walls on both sides of the second fixed seat and the movable seat, one end of the ball extends to the inside of the rolling groove, and the ball is rollingly connected to the polishing table, the second fixed seat and the movable seat.

[0012] Preferably, a shock-absorbing support is provided below the polishing table, two shock-absorbing supports are provided, and the shock-absorbing supports are fixedly connected to the polishing table, and the two shock-absorbing supports are provided at both ends of the polishing table.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The utility model device is provided with a first fixed seat, a second fixed seat, a second electric push rod, a chuck, a third electric push rod, a grinding mechanism and a first electric push rod. The second electric push rod drives the second fixed seat to move, changes the distance between the first fixed seat and the second fixed seat, inserts both ends of the roll forging casting into the connecting groove, drives the third electric push rod to drive the clamping block to move, clamps the roll forging casting with the help of the clamping block, drives the first electric push rod to drive the grinding mechanism to rise, brings the grinding mechanism into contact with the lower end of the roll forging casting, and starts the grinding mechanism to grind the roll forging casting;

[0015] 2. The utility model device is provided with a first motor, a screw rod, a main bevel gear, a slave bevel gear and a second motor. The second motor drives the main bevel gear to rotate, and the rotation of the main bevel gear drives the chuck to rotate, flipping the fixed chuck. The first motor drives the screw rod to rotate, and the rotation of the screw rod drives the movable seat to move along the installation groove, so that the grinding mechanism moves in contact with the lower end of the roll forging casting, and fully grinds the roll forging casting. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a cross-sectional view of the utility model;

[0018] Figure 3 This is a diagram showing the connection between the clamping block and the chuck of the present utility model;

[0019] Figure 4 This is a diagram showing the connection between the second fixing seat and the grinding table of the present invention.

[0020] In the figure: 1. Grinding table; 2. Shock-absorbing support; 3. Control panel; 4. First fixed seat; 5. Second fixed seat; 6. Chuck; 7. Connecting groove; 8. Mounting groove; 9. Moving seat; 10. Grinding mechanism; 11. First electric push rod; 12. Connecting seat; 13. Second electric push rod; 14. First motor; 15. Screw; 16. Through hole; 17. Second motor; 18. Main bevel gear; 19. Slave bevel gear; 20. Clamping block; 21. Third electric push rod; 22. Rolling groove; 23. Ball. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] See also Figure 1-4 The utility model provides an embodiment of a grinding device for roll forgings, comprising a grinding table 1, a mounting groove 8 is provided at the upper end of the grinding table 1, a first fixed seat 4 and a second fixed seat 5 are provided above the grinding table 1, and the first fixed seat 4 is fixedly connected to the grinding table 1, the lower end of the second fixed seat 5 extends into the interior of the mounting groove 8, and the second fixed seat 5 is slidably connected to the grinding table 1, a chuck 6 is provided on the inner sides of the first fixed seat 4 and the second fixed seat 5, and the chuck 6 is rotatably connected to the first fixed seat 4 and the second fixed seat 5, a movable seat 9 is provided inside the mounting groove 8, and the movable seat 9 is slidably connected to the grinding table 1, a grinding mechanism 10 is provided above the movable seat 9, a first electric push rod 11 is provided between the grinding mechanism 10 and the movable seat 9, and the first electric push rod 11 is fixedly connected to the movable seat 9 and the grinding mechanism 10, a control panel 3 is provided at the front end of the grinding table 1, and the control panel 3 is fixedly connected to the grinding table 1, and a connecting groove 7 is provided at the front end of the chuck 6, A clamping block 20 is provided inside the connecting groove 7. There are three clamping blocks 20, and the three clamping blocks 20 are equidistantly arranged inside the connecting groove 7. A third electric push rod 21 is provided between the three clamping blocks 20 and the chuck 6, and the third electric push rod 21 is fixedly connected to the chuck 6 and the clamping block 20. A second motor 17 is provided inside the first fixing seat 4 and the second fixing seat 5, and the second motor 17 is connected to the first fixing seat 4 and the second fixing seat 5 by screws. The first fixing seat 4 and the second fixing seat 5 A main bevel gear 18 and a slave bevel gear 19 are provided on the inner side, and the main bevel gear 18 is meshed with the slave bevel gear 19, the main bevel gear 18 is connected to the output end of the second motor 17, and the slave bevel gear 19 is connected to one end of the chuck 6. A connecting seat 12 is provided above one end of the grinding table 1, and the connecting seat 12 is fixedly connected to the grinding table 1. A second electric push rod 13 is provided between the connecting seat 12 and the second fixed seat 5, and the second electric push rod 13 is fixedly connected to the second fixed seat 5 and the connecting seat 12.

[0023] During use: place the roll forging casting horizontally on one side of the two chucks 6, drive the second electric push rod 13 to drive the second fixed seat 5 to move, insert both ends of the roll forging casting into the connecting groove 7, drive the third electric push rod 21 to drive the clamping block 20 to move, and clamp the roll forging casting with the help of the clamping block 20, drive the first electric push rod 11 to drive the grinding mechanism 10 to rise, and make the grinding mechanism 10 contact with the lower end of the roll forging casting, start the grinding mechanism 10 to grind the roll forging casting, turn on the second motor 17 to drive the main bevel gear 18 to rotate, and as the main bevel gear 18 rotates, the chuck 6 is driven to rotate, and the fixed chuck 6 is turned over to fully grind the roll forging casting.

[0024] See also Figure 1 and Figure 2 , a first motor 14 is provided on one side of the grinding table 1, and the first motor 14 is connected to the grinding table 1 by a screw, a screw rod 15 is provided inside the mounting groove 8, and one end of the screw rod 15 is connected to the output end of the first motor 14, a through hole 16 is provided on the second fixed seat 5, and the screw rod 15 is arranged through the through hole 16, the screw rod 15 is threadedly connected to the movable seat 9, and the screw rod 15 is rotatably connected to the grinding table 1 and the second fixed seat 5, a rolling groove 22 is provided on the inner wall of the mounting groove 8, and a ball 23 is provided on the side walls on both sides of the second fixed seat 5 and the movable seat 9, one end of the ball 23 extends to the inside of the rolling groove 22, and the ball 23 is rollingly connected to the grinding table 1, the second fixed seat 5 and the movable seat 9, and the first motor 14 drives the screw rod 15 to rotate. As the screw rod 15 rotates, the movable seat 9 is driven to move along the mounting groove 8, so that the grinding mechanism 10 moves in contact with the lower end of the roll forging casting, and the roll forging casting is fully ground.

[0025] See also Figure 1 A shock-absorbing support 2 is provided below the grinding table 1. Two shock-absorbing supports 2 are provided, and the shock-absorbing supports 2 are fixedly connected to the grinding table 1. The two shock-absorbing supports 2 are provided at both ends of the grinding table 1.

[0026] Working principle: Place the roll forging casting horizontally on one side of the two chucks 6, drive the second electric push rod 13 to drive the second fixed seat 5 to move, insert both ends of the roll forging casting into the connecting groove 7, drive the third electric push rod 21 to drive the clamping block 20 to move, and clamp the roll forging casting with the help of the clamping block 20, drive the first electric push rod 11 to drive the grinding mechanism 10 to rise, and make the grinding mechanism 10 contact with the lower end of the roll forging casting, start the grinding mechanism 10 to grind the roll forging casting, turn on the second motor 17 to drive the main bevel gear 18 to rotate, and as the main bevel gear 18 rotates, the chuck 6 is driven to rotate, and the fixed chuck 6 is flipped over; the first motor 14 drives the screw rod 15 to rotate, and as the screw rod 15 rotates, the movable seat 9 is driven to move along the mounting groove 8, so that the grinding mechanism 10 moves in contact with the lower end of the roll forging casting, and the roll forging casting is fully polished.

[0027] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A grinding device for a roll forging casting, comprising a grinding table (1), characterized in that: The upper end of the grinding table (1) is provided with a mounting groove (8), and a first fixing seat (4) and a second fixing seat (5) are provided above the grinding table (1), and the first fixing seat (4) is fixedly connected to the grinding table (1), and the lower end of the second fixing seat (5) extends to the inside of the mounting groove (8), and the second fixing seat (5) is slidably connected to the grinding table (1), and a chuck (6) is provided on the inner side of the first fixing seat (4) and the second fixing seat (5), and the chuck (6) is connected to the first fixing seat (4) and the second fixing seat (5). ) are rotatably connected, a movable seat (9) is provided inside the mounting groove (8), and the movable seat (9) is slidably connected to the grinding table (1), a grinding mechanism (10) is provided above the movable seat (9), a first electric push rod (11) is provided between the grinding mechanism (10) and the movable seat (9), and the first electric push rod (11) is fixedly connected to the movable seat (9) and the grinding mechanism (10), a control panel (3) is provided at the front end of the grinding table (1), and the control panel (3) is fixedly connected to the grinding table (1).

2. A grinding device for roll forgings according to claim 1, characterized in that: A connecting groove (7) is provided at the front end of the chuck (6), a clamping block (20) is provided inside the connecting groove (7), three clamping blocks (20) are provided, and the three clamping blocks (20) are equidistantly arranged inside the connecting groove (7), a third electric push rod (21) is provided between the three clamping blocks (20) and the chuck (6), and the third electric push rod (21) is fixedly connected to the chuck (6) and the clamping block (20).

3. A grinding device for roll forgings according to claim 1, characterized in that: A second motor (17) is provided inside the first fixing seat (4) and the second fixing seat (5), and the second motor (17) is connected to the first fixing seat (4) and the second fixing seat (5) by screws. A main bevel gear (18) and a slave bevel gear (19) are provided inside the first fixing seat (4) and the second fixing seat (5), and the main bevel gear (18) and the slave bevel gear (19) are meshed and connected. The main bevel gear (18) is connected to the output end of the second motor (17), and the slave bevel gear (19) is connected to one end of the chuck (6).

4. A grinding device for roll forgings according to claim 1, characterized in that: A connecting seat (12) is provided above one end of the grinding table (1), and the connecting seat (12) is fixedly connected to the grinding table (1). A second electric push rod (13) is provided between the connecting seat (12) and the second fixed seat (5), and the second electric push rod (13) is fixedly connected to the second fixed seat (5) and the connecting seat (12).

5. The grinding device for roll forgings according to claim 1, characterized in that: A first motor (14) is provided on one side of the grinding table (1), and the first motor (14) is connected to the grinding table (1) by screws. A screw rod (15) is provided inside the mounting groove (8), and one end of the screw rod (15) is connected to the output end of the first motor (14). A through hole (16) is provided on the second fixed seat (5), and the screw rod (15) is connected to the through hole (16). The screw rod (15) is connected to the movable seat (9) by a through thread, and the screw rod (15) is rotatably connected to the grinding table (1) and the second fixed seat (5).

6. The grinding device for roll forgings according to claim 1, characterized in that: A rolling groove (22) is provided on the inner wall of the mounting groove (8), and a ball (23) is provided on the side walls on both sides of the second fixed seat (5) and the movable seat (9), one end of the ball (23) extends into the interior of the rolling groove (22), and the ball (23) is rollingly connected to the grinding table (1), the second fixed seat (5) and the movable seat (9).

7. The grinding device for roll forgings according to claim 1, characterized in that: A shock-absorbing support (2) is provided below the grinding table (1), two shock-absorbing supports (2) are provided, and the shock-absorbing supports (2) are fixedly connected to the grinding table (1), and the two shock-absorbing supports (2) are provided at both ends of the grinding table (1).

Citation Information

Patent Citations

  • Roller grinding device

    CN219504418U