Belt sander with automatic deviation rectifying mechanism

Abstract

The utility model relates to the field of belt sanders, in particular to a belt sander with an automatic deviation rectifying mechanism, which comprises a device base, an electric control mechanism and a belt sanding mechanism which are respectively arranged on two sides of the rear end of the device base, a fixing frame arranged at the front end of the device base, a fixing seat arranged at the top end of the fixing frame, and a connecting frame arranged on one side of the fixing seat. Sensing seats are arranged on the two sides of the outer end face of the fixing seat respectively, fixing blocks are movably connected to the front ends of the sensing seats, and one ends of the fixing blocks extend to the top face of the fixing seat; by sliding the limiting blocks on the two sides of the fixing block, the position of the fixing block is unlocked through the limiting blocks, a worker can conveniently use the fixing block to fix an abrasive belt machining object according to the size of the abrasive belt machining object, the stability of the device is improved, in the polishing process, a fixing base enables a second gear to deflect, and the abrasive belt machining effect is improved. And the servo motor drives the second gear to enable the first gear to rotate, so that the device can conveniently and automatically rectify the fixed seat.

Description

Technical Field

[0001] The utility model relates to the technical field of abrasive belt machines, in particular to abrasive belt machines with an automatic deviation-correcting mechanism. Background Art

[0002] The belt sander is driven by a motor to move the sanding belt. After the sanding belt contacts the workpiece to be sanded, the workpiece is sanded. The belt sander is widely used for sanding various metal surfaces and end faces.

[0003] For example, patent No. CN214817462U discloses a sanding belt machine with a sanding belt correction mechanism, including a base, a shell and a sanding belt body, the inner wall of one side of the shell is rotatably connected to a main rotating rod, the outer wall of one side of the shell is fixed with a motor by screws, the output shaft of the motor is connected to the main rotating rod through a coupling, the inner wall of one side of the shell is rotatably connected to a driven rotating rod, the three driven rotating rods and the main rotating rod form a rectangle, the three driven rotating rods are connected to the outer wall of the main rotating rod through the sanding belt body, and correction mechanisms are respectively provided on both sides of the outer wall of each driven rotating rod that contacts the sanding belt body, each group of correction mechanisms respectively includes an arc-shaped correction plate slidably connected to the outer wall of the driven rotating rod, two connecting rods and an electric telescopic rod, the electric telescopic rod is fixed to the inner wall of one side of the shell by screws, the two connecting rods are respectively fixed to the two sides of the outer wall of the arc-shaped correction plate by screws, the other sides of the two connecting rods are connected to the telescopic end of the electric telescopic rod, and the driven rotating rod is rotatably connected to the outer wall of the arc-shaped correction plate. The utility model is provided with three driven rotating rods and a main rotating rod, and the sanding belt body is arranged on the three driven rotating rods and the main rotating rod. The three driven rotating rods and the main rotating rod form a rectangle, which can increase the operating area and reduce the instability during use. A correction mechanism is respectively provided on both sides of each driven rotating rod, and an encoder that can realize the synchronous lifting and lowering of the electric telescopic rod is provided in the electric telescopic rod. Therefore, when the sanding belt body deviates, the arc-shaped correction plate and the electric telescopic rod can be used to adjust the sanding belt body at the same time or separately to move it straight and correct the sanding belt body to ensure its normal operation. However, during the use of the sanding belt machine, the workpiece is mostly placed directly on the grinding table for grinding. There is no correction mechanism on the sanding belt machine, and the position of the workpiece to be ground cannot be fixed, which causes the workpiece to be easily offset or dropped during the grinding process, thereby reducing the accuracy of the workpiece grinding.

[0004] Therefore, in the use of the above-mentioned belt sander, the workpiece is mostly placed directly on the sanding table for sanding. There is no correction mechanism on the belt sander, and the position of the workpiece to be sanded cannot be fixed, which causes the workpiece to be easily offset or dropped during the sanding process, reducing the accuracy of the workpiece sanding. Therefore, a belt sander with an automatic correction mechanism can be designed. By sliding the limit blocks on both sides of the fixed block, the position of the fixed block can be unlocked by the limit blocks, so that the staff can use the fixed blocks to fix it according to the size of the sanding object, thereby improving the stability of the device. In the process of sanding, the fixed seat causes the second gear to deflect, and the servo motor drives the second gear to rotate the first gear, so that the device can automatically correct the fixed seat. Utility Model Content

[0005] In order to overcome the problem that the workpiece is mostly placed directly on the grinding table for grinding during the use of the belt sander, the belt sander does not have a correction mechanism and cannot fix the position of the workpiece to be ground, resulting in the workpiece being easily offset or falling during the grinding process, reducing the accuracy of the workpiece grinding.

[0006] The technical solution of the utility model is: a sanding machine with an automatic deviation correction mechanism, comprising a device base, an electric control mechanism and a sanding belt grinding mechanism are respectively provided on both sides of the rear end of the device base, a fixing frame is provided at the front end of the device base, a fixing seat is provided at the top of the fixing frame, a connecting frame is provided on one side of the fixing seat, a cylinder and a top block are respectively provided at the upper and lower ends of the connecting frame, a sensor seat is respectively provided on both sides of the outer end surface of the fixing seat, a fixing block is movably connected to the front end of the sensor seat, one end of the fixing block extends to the top surface of the fixing seat, the bottom end of the fixing seat is located on the inner side of the fixing frame and a first gear is provided, device bases are provided on both sides of the first gear at the bottom end of the fixing seat, the bottom end of the second gear is located at the bottom end of the inner wall of the fixing frame and a servo motor is provided, and a sensor head is provided at the top of the sensor seat above the second gear;

[0007] By sliding the limit blocks on both sides of the fixed block, the position of the fixed block can be unlocked by the limit blocks, which makes it convenient for workers to use the fixed blocks to fix the objects to be processed by the sanding belt according to the size, thereby improving the stability of the device. During the grinding process, the fixed seat causes the second gear to deflect, and the servo motor drives the second gear to rotate the first gear, so that the device can automatically correct the deviation of the fixed seat.

[0008] Preferably, the rear end of the fixed block extends to the inner side of the sensor seat, and limit blocks are provided on both sides of the fixed block at the outer end surface of the sensor seat, and a limit seat is provided below the limit block at the outer end surface of the sensor seat. The sensor seat and the limit seat are an integrated structure, and a plurality of limit grooves are provided on the inner side of the limit seat, and the bottom end of the limit block extends to the inner side of the limit groove.

[0009] Preferably, the rear end of the limit block is located on the inner side of the fixed block and is provided with a movable groove, the bottom end of the limit block is located on the inner wall of the movable groove and is provided with a spring, the movable groove and the spring are fixedly connected by bolts, and the limit block is movably connected to the fixed block through the spring.

[0010] Preferably, the top of the first gear and the second gear are both provided with a rotating shaft rod, and the rotating shaft rods at the top of the first gear and the second gear extend to the bottom ends of the fixing seat and the sensor head respectively, and the fixing seat and the sensor head are connected to the first gear and the second gear respectively through the rotating shaft rod.

[0011] Preferably, the bottom end of the second gear is located at the output end of the top end of the servo motor, the servo motor is connected to the second gear through a coupling, and the servo motor is electrically connected to the sensor head.

[0012] Preferably, the cylinder is located at the top of the connecting frame, and a gas rod is provided at the output end of the bottom end of the cylinder. The bottom end of the gas rod passes through the connecting frame and extends to the top of the top block. The cylinder is connected to the top block through the gas rod.

[0013] Preferably, a main control chip is provided on the inner side of the electric control mechanism, and the electric control mechanism is electrically connected to the belt grinding mechanism through the main control chip.

[0014] Beneficial effects of the utility model:

[0015] Sensor seats are provided on both sides of the fixed seat, and a fixed block is provided at one end of the sensor seat, so that the limit blocks on both sides of the sliding fixed block are unlocked by the limit blocks, which is convenient for the staff to use the fixed blocks to fix the objects to be processed by the abrasive belt according to the size of the objects, thereby improving the stability of the device. During the grinding process, when the fixed seat is offset, the first gear at the bottom end of the fixed seat contacts the second gear at the bottom end of the sensor seat, causing the second gear to deflect, and the top and bottom ends of the second gear are respectively provided with sensor heads and servo motors. When the sensor head finds that the second gear has deflected, the servo motor drives the second gear to rotate the first gear, so that the device can automatically correct the deviation of the fixed seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 What is shown is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 Shown is a schematic diagram of the structure of the fixing seat of the utility model;

[0018] Figure 3 Shown is a schematic diagram of the internal structure of the fixing seat of the utility model;

[0019] Figure 4 Shown is a schematic diagram of the structure of the first gear of the present invention.

[0020] Explanation of the accompanying reference numerals: 1. Device base; 2. Electric control mechanism; 3. Belt grinding mechanism; 4. Fixed frame; 5. Fixed seat; 6. Connecting frame; 7. Cylinder; 8. Top block; 9. Sensor seat; 10. Sensor head; 11. Fixed block; 12. Limit block; 13. Limit seat; 14. Limit slot; 15. Spring; 16. Movable slot; 17. First gear; 18. Second gear; 19. Servo motor. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] See also Figure 1-Figure 4 The utility model provides a technical solution: a sanding machine with an automatic deviation correction mechanism, comprising a device base 1, an electric control mechanism 2 and a sanding belt grinding mechanism 3 are respectively provided on both sides of the rear end of the device base 1, a fixing frame 4 is provided at the front end of the device base 1, a fixing seat 5 is provided at the top of the fixing frame 4, a connecting frame 6 is provided on one side of the fixing seat 5, a cylinder 7 and a top block 8 are respectively provided at the upper and lower ends of the connecting frame 6, the cylinder 7 is located at the top of the connecting frame 6, and an air rod is provided at the output end of the bottom end of the cylinder 7, the bottom end of the air rod passes through the connecting frame 6 and extends to the top of the top block 8, the cylinder 7 is connected to the top block 8 through the air rod, a main control chip is provided on the inner side of the electric control mechanism 2, the electric control mechanism 2 is electrically connected to the sanding belt grinding mechanism 3 through the main control chip, and then the device is controlled by the electric control mechanism 2;

[0023] See also Figure 2-Figure 3 In this embodiment, a sensor seat 9 is provided on both sides of the outer end surface of the fixing seat 5. A fixing block 11 is movably connected to the front end of the sensor seat 9. One end of the fixing block 11 extends to the top surface of the fixing seat 5, and the rear end of the fixing block 11 extends to the inner side of the sensor seat 9. A limit block 12 is provided on both sides of the fixing block 11 at the outer end surface of the sensor seat 9. A limit seat 13 is provided below the limit block 12 at the outer end surface of the sensor seat 9. The sensor seat 9 and the limit seat 13 are an integrated structure. A plurality of limit grooves 14 are provided on the inner side of the limit seat 13. The bottom end of the limit block 12 extends to the limit groove 14, the rear end of the limit block 12 is located on the inner side of the fixed block 11 and is provided with a movable groove 16. The bottom end of the limit block 12 is located on the inner wall of the movable groove 16 and is provided with a spring 15. The movable groove 16 and the spring 15 are fixedly connected by bolts. The limit block 12 is movably connected to the fixed block 11 through the spring 15, and then the limit blocks 12 on both sides of the sliding fixed block 11 are unlocked by the limit blocks 12, so that the staff can use the fixed blocks 11 to fix it according to the size of the sanding belt processing object, thereby improving the stability of the device;

[0024] See also Figure 3-Figure 4In this embodiment, the bottom end of the fixing seat 5 is located on the inner side of the fixing frame 4 and is provided with a first gear 17. The two sides of the first gear 17 are located at the bottom end of the fixing seat 5 and are provided with a device base 1. The bottom end of the second gear 18 is located at the bottom end of the inner wall of the fixing frame 4 and is provided with a servo motor 19. The top of the second gear 18 is located at the top of the sensor seat 9 and is provided with a sensor head 10. The tops of the first gear 17 and the second gear 18 are both provided with a rotating shaft rod. The rotating shaft rods at the tops of the first gear 17 and the second gear 18 extend to the bottom ends of the fixing seat 5 and the sensor head 10 respectively. The fixing seat 5 and the sensor head 10 are connected to the first gear 17 and the second gear 18 respectively through the rotating shaft rod. The bottom end of the wheel 18 is located at the output end of the top of the servo motor 19. The servo motor 19 is connected to the second gear 18 through a coupling. The servo motor 19 is electrically connected to the sensor head 10. When the fixed seat 5 is offset, the first gear 17 at the bottom of the fixed seat 5 contacts the second gear 18 at the bottom of the sensor seat 9, causing the second gear 18 to deflect. The top and bottom ends of the second gear 18 are respectively provided with the sensor head 10 and the servo motor 19. When the sensor head 10 finds that the second gear 18 has deflected, the servo motor 19 drives the second gear 18 to rotate the first gear 17, so that the device can automatically correct the fixed seat 5.

[0025] When working, the workpiece to be processed is placed in the fixed seat 5, the power is turned on, and the device is started. A connecting frame 6 is provided on one side of the fixed seat 5, and a cylinder 7 and a top block 8 are provided at the upper and lower ends of the connecting frame 6 respectively. The cylinder 7 squeezes and fixes the workpiece through the top block 8, and a sensor seat 9 is provided on both sides of the fixed seat 5, and a fixed block 11 is provided at one end of the sensor seat 9, so as to slide the limit blocks 12 on both sides of the fixed block 11, so as to unlock the position of the fixed block 11 through the limit blocks 12, so that the staff can use the fixed block 11 to fix it according to the size of the object to be processed by the abrasive belt. , improve the stability of the device, and then the electronic control mechanism 2 controls the belt grinding mechanism 3 to grind the workpiece. During the grinding process, when the fixed seat 5 deviates, the first gear 17 at the bottom of the fixed seat 5 contacts the second gear 18 at the bottom of the sensor seat 9, causing the second gear 18 to deflect. The top and bottom ends of the second gear 18 are respectively provided with a sensor head 10 and a servo motor 19. When the sensor head 10 finds that the second gear 18 has deflected, the servo motor 19 drives the second gear 18 to rotate the first gear 17, so that the device can automatically correct the deviation of the fixed seat 5.

[0026] Through the above steps, the problem that during the use of the belt sander, the workpiece is mostly placed directly on the sanding table for sanding, the belt sander has no correction mechanism, and the position of the workpiece to be sanded cannot be fixed, resulting in the workpiece being easily offset or falling during the sanding process, thereby reducing the accuracy of the workpiece sanding is solved.

Claims

1. A belt sander with an automatic deviation correction mechanism, comprising a device base (1); characterized in that: An electric control mechanism (2) and a sanding belt grinding mechanism (3) are respectively provided on both sides of the rear end of the device base (1), a fixed frame (4) is provided at the front end of the device base (1), a fixed seat (5) is provided at the top of the fixed frame (4), a connecting frame (6) is provided on one side of the fixed seat (5), a cylinder (7) and a top block (8) are respectively provided at the upper and lower ends of the connecting frame (6), a sensor seat (9) is respectively provided on both sides of the outer end surface of the fixed seat (5), a fixed block (11) is movably connected to the front end of the sensor seat (9), one end of the fixed block (11) extends to the top surface of the fixed seat (5), the bottom end of the fixed seat (5) is located on the inner side of the fixed frame (4) and is provided with a first gear (17), the two sides of the first gear (17) are located at the bottom end of the fixed seat (5) and are provided with a device base (1), the bottom end of the second gear (18) is located at the bottom end of the inner wall of the fixed frame (4) and is provided with a servo motor (19), and the top of the second gear (18) is provided with a sensor head (10) at the top of the sensor seat (9).

2. The belt sander with an automatic deviation correction mechanism according to claim 1, characterized in that: The rear end of the fixed block (11) extends to the inner side of the sensor seat (9), and both sides of the fixed block (11) are provided with limit blocks (12) located on the outer end surface of the sensor seat (9), and a limit seat (13) is provided below the limit block (12) and located on the outer end surface of the sensor seat (9). The sensor seat (9) and the limit seat (13) are an integrated structure, and a plurality of limit grooves (14) are provided on the inner side of the limit seat (13). The bottom end of the limit block (12) extends to the inner side of the limit groove (14).

3. The belt sander with an automatic deviation correction mechanism according to claim 2, characterized in that: The rear end of the limit block (12) is located on the inner side of the fixed block (11) and is provided with a movable groove (16). The bottom end of the limit block (12) is located on the inner wall of the movable groove (16) and is provided with a spring (15). The movable groove (16) and the spring (15) are fixedly connected by bolts, and the limit block (12) is movably connected to the fixed block (11) through the spring (15).

4. The abrasive belt machine with an automatic deviation correction mechanism according to claim 1, characterized in that: The top ends of the first gear (17) and the second gear (18) are both provided with rotating shafts. The rotating shafts at the top ends of the first gear (17) and the second gear (18) extend to the bottom ends of the fixing seat (5) and the sensor head (10), respectively. The fixing seat (5) and the sensor head (10) are connected to the first gear (17) and the second gear (18) respectively through the rotating shafts.

5. The belt sander with an automatic deviation-correcting mechanism according to claim 1, characterized in that: The bottom end of the second gear (18) is located at the output end of the top end of the servo motor (19). The servo motor (19) is connected to the second gear (18) through a coupling. The servo motor (19) is electrically connected to the sensor head (10).

6. The belt sander with an automatic deviation-correcting mechanism according to claim 1, characterized in that: The cylinder (7) is located at the top of the connecting frame (6), and a gas rod is provided at the output end of the bottom end of the cylinder (7). The bottom end of the gas rod passes through the connecting frame (6) and extends to the top end of the top block (8). The cylinder (7) is connected to the top block (8) through the gas rod.

7. The belt sander with an automatic deviation correction mechanism according to claim 1, characterized in that: A main control chip is provided on the inner side of the electric control mechanism (2), and the electric control mechanism (2) is electrically connected to the sanding belt grinding mechanism (3) via the main control chip.

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