Pass-type shot blasting machine with high conveying efficiency

By introducing positioning components and roller structures into the through-type shot blasting machine, the problem of workpiece deviation in the shot blasting machine is solved, precise positioning and deviation correction of the workpiece are achieved, the conveying efficiency is improved, and the surface damage of the workpiece and the equipment maintenance cost are reduced.

CN223383295UActive Publication Date: 2025-09-26QINGDAO FULIN SIMAN MASCH MFG CO LTD
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Patent Information

Application Number
CN202422854958.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-09-26
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

In existing through-type shot blasting machines, when the workpiece enters the shot blasting machine for cleaning, it is easy to cause deviation due to the impact of the projectile, resulting in incomplete cleaning, affecting the workpiece accuracy and equipment safety, and increasing maintenance costs and downtime.

Method used

The positioning assembly, including the guide plate and the extension plate, is used. Through the drive unit and the correction unit, the precise positioning and correction of the workpiece are achieved. The angle and spacing of the guide plates are adjusted by the worm gear transmission, and the friction is reduced by the roller to ensure the correct position of the workpiece in the shot blasting machine.

Benefits of technology

It improves the conveying efficiency of the workpiece in the shot blasting machine, reduces the scratches on the workpiece surface and equipment collisions, reduces production costs and downtime, and ensures the continuity and stability of the cleaning process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223383295U_ABST
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Abstract

The utility model belongs to the technical field of shot blasting machines, and particularly discloses a pass-type shot blasting machine with high conveying efficiency. The shot blasting machine comprises the machine body and the conveying belt, the conveying belt is located on one side of the machine body, the positioning assembly is arranged on one side of the conveying belt, the positioning assembly is located in the machine body, and workpieces of different shapes and sizes can be accurately positioned through the guide plate and the extension plate in the positioning assembly; due to the fact that the angle of the guide plate can be adjusted to enable the guide plate to adapt to the entering posture of a workpiece, the workpiece can be guided to accurately enter the correct position on the conveying belt, position deviation or collision of the workpiece at an inlet is avoided, meanwhile, accurate positioning and timely deviation correction can be achieved through the positioning assembly, and the workpiece can be conveyed on the conveying belt more smoothly; and the workpieces can be continuously and stably cleaned through the shot blasting machine, so that the conveying efficiency of the whole shot blasting cleaning process is improved, and the production time and cost are reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of shot blasting machines, and more specifically, to a through-type shot blasting cleaning machine with high conveying efficiency. Background Art

[0002] A through-type shot blasting machine is a mechanical device used to clean and strengthen the surface of metal workpieces. It primarily consists of a shot blaster, a cleaning chamber, a conveyor system, a shot circulation system, and a dust removal system. Its operating principle is to use the shot blaster to project shots at high speed onto the surface of a workpiece, which continuously passes through the cleaning chamber on a conveyor system. The impact of the shots removes impurities such as scale, rust, oil, and old coatings from the workpiece surface. It also imparts a certain degree of roughness and residual compressive stress to the workpiece surface, enhancing its fatigue resistance and other properties to meet subsequent processing or use requirements. It is widely used for surface treatment of various workpieces in numerous industrial fields, including casting, forging, machining, and automotive manufacturing.

[0003] After searching, patent number CN217751042U discloses a through-type shot blasting machine, which includes a processing table, a shot blasting machine, a conveyor roller, and a conveying auxiliary mechanism. The shot blasting machine is fixedly mounted on the processing table, and the processing table is provided with a groove. Two conveyor rollers are both rotatably connected in the groove. The two conveyor rollers are connected to the same conveyor belt. A servo motor is fixedly mounted on one side of the processing table, and the output shaft of the servo motor is fixedly connected to the conveyor roller. The conveying auxiliary mechanism is arranged on the processing table. The utility model has the following advantages and effects: the shot blasting machine of the utility model has good stability when conveying workpieces, the workpieces are not easily tilted during the conveying process, the conveying efficiency is high, and the workpieces can be kept in a horizontal position when entering the shot blasting machine for processing.

[0004] Although the above patent allows the workpiece to maintain a horizontal position when entering the shot blasting machine for processing, the above patent only corrects the workpiece before it enters the shot blasting machine. When the workpiece enters the shot blasting machine for cleaning, the workpiece will be further offset due to the impact of the projectile. As a result, some areas that should have been cleaned cannot fully receive the impact of the projectile due to the offset, resulting in incomplete cleaning, residual oxide scale, rust and other impurities, affecting the subsequent processing quality and the appearance of the workpiece. The offset workpiece may collide with other components inside the shot blasting machine, which will not only scratch the surface of the workpiece and affect its accuracy and integrity, but also damage the components of the shot blasting machine, increase the maintenance cost and downtime of the equipment, and reduce production efficiency. Utility Model Content

[0005] In order to solve the above problems, the present application provides a through-type shot blasting machine with high conveying efficiency.

[0006] The present application provides a high-efficiency through-type shot blasting machine that adopts the following technical solutions:

[0007] A through-type shot blasting machine with high conveying efficiency comprises a machine body and a conveyor belt, wherein the conveyor belt is located on one side of the machine body and a positioning assembly is provided on one side of the conveyor belt, wherein the positioning assembly is located inside the machine body;

[0008] The positioning assembly includes a driving unit and a correcting unit. The driving unit includes a handle. The correcting unit includes a guide plate and an extension plate. The handle is used to drive the guide plate to adjust the angle and the correcting position.

[0009] Furthermore, fixed plates are provided on both sides of the conveyor belt, and the two fixed plates are fixedly installed on both sides of the inner wall of the machine body respectively, and long rods are provided on the tops of the two fixed plates.

[0010] Furthermore, a cavity is provided on one side of the interior of each long rod, a second rotating shaft is rotatably connected to the interior of each cavity, a worm is connected to the interior of each second rotating shaft, and one side of each second rotating shaft passes through one side of the corresponding long rod and is fixedly connected to one side of the corresponding handle.

[0011] Furthermore, one side of each long rod is rotatably connected to a first rotating shaft, an outer wall of the first rotating shaft is fixedly connected to a worm gear, one side of each guide plate is fixedly connected to the outer wall of the corresponding first rotating shaft, and each worm gear is respectively engaged with the corresponding worm.

[0012] Furthermore, one end of the guide plate is rotatably connected to one end of the corresponding extension plate, a fixing seat is provided on one side of each long rod and the extension plate, and multiple first connecting rods and second connecting rods are provided between each long rod and the corresponding extension plate.

[0013] Furthermore, each first connecting rod is rotationally connected to the corresponding second connecting rod, one end of each first connecting rod is rotationally connected to one side of the corresponding long rod, and one end of each second connecting rod is rotationally connected to the corresponding fixing seat.

[0014] Through the above technical solution, workpieces of different shapes and sizes can be accurately positioned.

[0015] Furthermore, a slot is provided on one side of each guide plate and extension plate, and a plurality of rollers are rotatably connected to the interior of each slot.

[0016] Furthermore, the outer wall of each roller is configured to be a smooth surface.

[0017] Through the above technical solution, the friction between the workpiece and the guide plate and the extension plate can be reduced, and the surface of the workpiece can be effectively prevented from being scratched or worn.

[0018] In summary, this application includes at least one of the following beneficial technical effects:

[0019] (1) The present invention can accurately position workpieces of different shapes and sizes through the guide plate and extension plate in the positioning assembly. When the workpiece enters the shot blasting machine, the angle of the guide plate can be adjusted to adapt to the posture of the workpiece entering, so that the workpiece can be guided accurately into the correct position on the conveyor belt, avoiding position deviation or collision of the workpiece at the entrance. At the same time, the positioning assembly can accurately position and correct the deviation in time, and the conveying process of the workpiece on the conveyor belt is smoother. The conveyor belt will not be blocked or the machine will not need to be frequently stopped to adjust the position of the workpiece due to the confusion of the workpiece position. This ensures that the workpiece can be continuously and stably cleaned by the shot blasting machine, thereby improving the conveying efficiency of the entire shot blasting cleaning process and reducing production time and cost.

[0020] (2) The present invention can reduce the friction between the workpiece and the guide plate and extension plate through the roller, which can effectively prevent the surface of the workpiece from being scratched or worn, and ensure that the surface quality of the workpiece is not damaged during the positioning and transportation process. When the workpiece is offset and needs to be corrected, the rolling of the roller can make it easier to guide the workpiece back to the correct position, further enhancing the adaptability of the positioning component to different workpieces. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the overall structure of the conveyor belt of the present utility model;

[0023] Figure 3 For the utility model Figure 2 A magnified view of the structure at point A;

[0024] Figure 4 For the utility model Figure 2 A magnified view of the structure at point B;

[0025] Figure 5 This is a schematic diagram of the overall structure of the guide plate of the present invention.

[0026] In the figure: 1. Machine body; 2. Conveyor belt; 3. Fixed plate; 4. Long rod; 5. Guide plate; 6. Extension plate; 7. Cavity; 8. First rotating shaft; 9. Worm gear; 10. Second rotating shaft; 11. Worm; 12. Handle; 13. Fixed seat; 14. First connecting rod; 15. Second connecting rod; 16. Empty slot; 17. Roller. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; it is obvious that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0028] Reference Figure 1-Figure 5 A through-type shot blasting machine with high conveying efficiency includes a machine body 1 and a conveyor belt 2. The conveyor belt 2 is located on one side of the machine body 1. A positioning component is provided on one side of the conveyor belt 2. The positioning component is located inside the machine body 1.

[0029] The positioning assembly includes a driving unit and a correction unit. The driving unit includes a handle 12. The correction unit includes a guide plate 5 and an extension plate 6. The handle 12 is used to drive the guide plate 5 to adjust the angle and the correction position.

[0030] Reference Figure 1-Figure 5 , both sides of the conveyor belt 2 are provided with fixed plates 3, and the two fixed plates 3 are fixedly installed on both sides of the inner wall of the body 1. The tops of the two fixed plates 3 are provided with long rods 4, and a cavity 7 is opened on one side of the interior of each long rod 4. The interior of each cavity 7 is rotatably connected to a second rotating shaft 10, and the interior of each second rotating shaft 10 is connected to a worm 11. One side of each second rotating shaft 10 passes through one side of the corresponding long rod 4 and is fixedly connected to one side of the corresponding handle 12. One side of each long rod 4 is rotatably connected to a first rotating shaft 8, and the outer wall of the first rotating shaft 8 is fixedly connected to a worm. Wheel 9, one side of each guide plate 5 is fixedly connected to the outer wall of the corresponding first rotating shaft 8, each worm wheel 9 is respectively engaged with the corresponding worm 11, one end of the guide plate 5 is rotatably connected to one end of the corresponding extension plate 6, and a fixed seat 13 is provided on one side of each long rod 4 and the extension plate 6. A plurality of first connecting rods 14 and second connecting rods 15 are provided between each long rod 4 and the corresponding extension plate 6, and each first connecting rod 14 is rotatably connected to the corresponding second connecting rod 15, and one end of each first connecting rod 14 and second connecting rod 15 is respectively rotatably connected to the corresponding fixed seat 13.

[0031] The positioning assembly can correct the workpiece in time, and the spacing between the guide plates 5 on both sides can also be adjusted according to different workpieces. The specific operation method is that when the angle of the guide plate 5 needs to be adjusted according to different workpieces, first rotate the handle 12, and the handle 12 drives the second rotating shaft 10 to rotate in the cavity 7 of the long rod 4. Since the worm 11 in the second rotating shaft 10 is engaged with the worm gear 9 on the first rotating shaft 8, the rotation of the second rotating shaft 10 will drive the worm gear 9 to rotate, and then drive the first rotating shaft 8 to rotate. Because the guide plate 5 is fixedly connected to the outer wall of the first rotating shaft 8, when the first rotating shaft 8 rotates, the guide plate 5 will rotate around the axis of the first rotating shaft 8, thereby realizing the adjustment of the angle of the guide plate 5. In this way, the angle of the guide plate 5 can be adjusted according to the posture of the workpiece when entering the shot blasting machine, so that the guide plate 5 can better guide the workpiece and ensure that the workpiece is in the correct position when entering the shot blasting machine.

[0032] When the angle of the guide plate 5 changes, since the long rod 4 and the extension plate 6 are connected by multiple first connecting rods 14 and second connecting rods 15 that are rotatably connected to each other, and one end of these connecting rods is rotatably connected to the fixed seat 13, when the angle of the guide plate 5 changes, the corresponding extension plate 6 will change position, and the angle of the first connecting rod 14 and the second connecting rod 15 will change accordingly, thereby realizing the adjustment of the spacing between the guide plates 5 on both sides. In this way, the spacing can be adjusted according to the width of different workpieces, ensuring that workpieces of different sizes can be accurately positioned and corrected during the transportation process, thereby ensuring the smooth progress of the shot blasting cleaning process.

[0033] By means of the guide plate 5 and the extension plate 6 in the positioning assembly, workpieces of different shapes and sizes can be precisely positioned. When the workpiece enters the shot blasting machine, since the angle of the guide plate 5 can be adjusted to adapt to the posture of the workpiece entering, the workpiece can be guided accurately into the correct position on the conveyor belt 2, avoiding positional displacement or collision of the workpiece at the entrance. During the shot blasting cleaning process, this precise positioning helps to ensure that the workpiece is always in the appropriate position to be cleaned by the shot, and prevents insufficient or excessive cleaning of some areas due to improper positioning. At the same time, the positioning assembly can accurately locate and correct deviations in a timely manner, and the conveying process of the workpiece on the conveyor belt 2 is smoother. The conveyor belt 2 will not be blocked or the workpiece position needs to be frequently stopped to adjust due to the confusion of the workpiece position. This ensures that the workpiece can be continuously and stably cleaned by the shot blasting machine, thereby improving the conveying efficiency of the entire shot blasting cleaning process and reducing production time and cost.

[0034] Reference Figure 5 A slot 16 is provided on one side of each guide plate 5 and extension plate 6. A plurality of rollers 17 are rotatably connected to the interior of each slot 16. The outer wall of each roller 17 is set to a smooth surface.

[0035] The roller 17 can reduce the friction between the workpiece and the guide plate 5 and the extension plate 6, which can effectively prevent the surface of the workpiece from being scratched or worn, and ensure that the surface quality of the workpiece is not damaged during the positioning and transportation process. When the workpiece is offset and needs to be corrected, the rolling of the roller 17 can make it easier to guide the workpiece back to the correct position, further enhancing the adaptability of the positioning component to different workpieces.

[0036] Working principle: When it is necessary to adjust the angle of the guide plate 5 according to different workpieces, first rotate the handle 12. The handle 12 drives the second rotating shaft 10 to rotate in the cavity 7 of the long rod 4. Since the worm 11 in the second rotating shaft 10 is engaged with the worm gear 9 on the first rotating shaft 8, the rotation of the second rotating shaft 10 will drive the worm gear 9 to rotate, and then drive the first rotating shaft 8 to rotate. Because the guide plate 5 is fixedly connected to the outer wall of the first rotating shaft 8, when the first rotating shaft 8 rotates, the guide plate 5 will rotate around the axis of the first rotating shaft 8, thereby realizing the adjustment of the angle of the guide plate 5. In this way, the angle of the guide plate 5 can be adjusted according to the posture of the workpiece when entering the shot blasting machine, so that the guide plate 5 can better guide the workpiece, ensuring that the workpiece is in the correct position when entering the shot blasting machine.

[0037] When the angle of the guide plate 5 changes, since the long rod 4 and the extension plate 6 are connected by multiple first connecting rods 14 and second connecting rods 15 that are rotatably connected to each other, and one end of these connecting rods is rotatably connected to the fixed seat 13, when the angle of the guide plate 5 changes, the corresponding extension plate 6 will change position, and the angle of the first connecting rod 14 and the second connecting rod 15 will change accordingly, thereby realizing the adjustment of the spacing between the guide plates 5 on both sides. In this way, the spacing can be adjusted according to the width of different workpieces, ensuring that workpieces of different sizes can be accurately positioned and corrected during the transportation process, thereby ensuring the smooth progress of the shot blasting cleaning process.

[0038] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A through-type shot blasting machine with high conveying efficiency, comprising a machine body (1) and a conveyor belt (2), wherein the conveyor belt (2) is located on one side of the machine body (1), and is characterized in that: A positioning assembly is provided on one side of the conveyor belt (2), and the positioning assembly is located inside the machine body (1); The positioning assembly comprises a driving unit and a deviation correction unit, the driving unit comprises a handle (12), the deviation correction unit comprises a guide plate (5) and an extension plate (6), and the handle (12) is used to drive the guide plate (5) to adjust the angle and adjust the deviation correction position.

2. A through-type shot blasting machine with high conveying efficiency according to claim 1, characterized in that: Fixed plates (3) are provided on both sides of the conveyor belt (2), and the two fixed plates (3) are fixedly mounted on both sides of the inner wall of the machine body (1), respectively. Long rods (4) are provided on the tops of the two fixed plates (3).

3. The high-efficiency through-type shot blasting machine according to claim 2, characterized in that: A cavity (7) is provided on one side of the interior of each long rod (4), a second rotating shaft (10) is rotatably connected to the interior of each cavity (7), a worm (11) is connected to the interior of each second rotating shaft (10), and one side of each second rotating shaft (10) passes through one side of the corresponding long rod (4) and is fixedly connected to one side of the corresponding handle (12).

4. The high-efficiency through-type shot blasting machine according to claim 3, characterized in that: One side of each long rod (4) is rotatably connected to a first rotating shaft (8), an outer wall of the first rotating shaft (8) is fixedly connected to a worm gear (9), one side of each guide plate (5) is fixedly connected to the outer wall of the corresponding first rotating shaft (8), and each worm gear (9) is respectively engaged with a corresponding worm (11).

5. The through-type shot blasting machine with high conveying efficiency according to claim 4, characterized in that: One end of the guide plate (5) is rotatably connected to one end of the corresponding extension plate (6); a fixing seat (13) is provided on one side of each of the long rods (4) and the extension plate (6); and a plurality of first connecting rods (14) and second connecting rods (15) are provided between each of the long rods (4) and the corresponding extension plate (6).

6. The high-efficiency through-type shot blasting machine according to claim 5, characterized in that: Each of the first connecting rods (14) is rotatably connected to the corresponding second connecting rod (15), and one end of each of the first connecting rod (14) and the second connecting rod (15) is rotatably connected to the corresponding fixing seat (13).

7. The high-efficiency through-type shot blasting machine according to claim 2, characterized in that: A slot (16) is provided on one side of each guide plate (5) and extension plate (6), and a plurality of rollers (17) are rotatably connected inside each slot (16).

8. The high-efficiency through-type shot blasting machine according to claim 7, characterized in that: The outer wall of each roller (17) is configured as a smooth surface.

Citation Information

Patent Citations

  • Pass-type shot blasting machine

    CN217751042U