Double-layer crossed sand leakage screen plate of shot blasting machine

By designing a double-layer cross-sand leakage mesh plate and utilizing the buffer space and guide structure to buffer the impact force of the steel shot, the problem of the steel shot directly impacting the conical bin is solved, and the smooth circulation of the steel shot and equipment protection are achieved.

CN223383300UActive Publication Date: 2025-09-26JIANGSU DONGFANG ZHONGLIAN IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422753991.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-26
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The steel shots in the shot blasting machine can easily directly impact the opening of the conical bin, causing damage to the opening. The existing mesh plate design cannot effectively buffer the impact force of the steel shots.

Method used

A double-layer cross-sand leakage screen is designed, including upper and lower buffer plates and a buffer space. Steel shots enter the buffer space through staggered inlets and outlets, and are guided by arc-shaped grooves and guide blocks to reduce steel shot retention, increase support from the support frame, and reduce impact force.

Benefits of technology

It effectively buffers the impact of steel shots, protects the conical bin, improves the smoothness of steel shot circulation, avoids deformation of the upper buffer plate, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-layer crossed sand leakage screen plate of a shot blasting machine, and relates to the technical field of shot blasting machines, in particular to the double-layer crossed sand leakage screen plate of the shot blasting machine, which comprises an upper-layer buffer plate and a lower-layer buffer plate, a buffer space is arranged between the upper buffer plate and the lower buffer plate, an inlet for steel shots to enter the buffer space is formed in the upper buffer plate in a penetrating mode, an outlet for the steel shots to flow out is formed in the lower buffer plate in a penetrating mode, the inlet and the outlet are arranged in a staggered mode, and the vertical center lines of the inlet and the outlet do not coincide. According to the double-layer crossed sand leakage screen plate of the shot blasting machine, steel shots can enter the buffer space at the inlet, and under the action of the outlet staggered with the inlet, the steel shots entering the buffer space can be detained briefly before the buffer plate on the lower layer, so that the steel shots directly passing through the inlet are buffered.
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Description

Technical Field

[0001] The utility model relates to the technical field of shot blasting machines, in particular to a double-layer cross-sand leakage mesh plate of a shot blasting machine. Background Art

[0002] Shot blasting is a surface finishing process that uses a shot blasting machine as the process equipment, and selects steel shots or other shot materials selected for the process, and impacts the surface of the workpiece at the required speed. Its main purpose is to remove impurities on the workpiece surface or strengthen the workpiece surface, such as to obtain a clean surface with a specified roughness, to meet the requirements of subsequent processes such as spraying. The shot blasting machine is a process equipment that achieves, for example, the acceleration and orientation of the steel shots. When the steel shot enters the shot blasting machine, it will gain a certain amount of kinetic energy under the action of centrifugal force, and then fly out at a high speed according to a predetermined exit angle, rushing towards the surface of the workpiece. However, the steel shot can easily damage the internal wall panels of the shot blasting machine and has a certain destructive power. Therefore, a guard plate will be set on the inner wall of the shot blasting machine, and the impacted steel shot will be recovered. Generally, it will be concentrated in a conical recovery bin, and a mesh plate will often be set on the recovery bin to cushion the impact of the steel shot. During the impact of the steel shot, since the through hole on the mesh plate is just facing the opening of the conical bin, when the steel shot falls out from the through hole of the mesh plate, it will directly hit the opening of the conical bin, causing the opening of the conical bin to be damaged. For this reason, we proposed a double-layer cross-sand leakage mesh plate for a shot blasting machine. Utility Model Content

[0003] The utility model provides a double-layer cross-sand leakage mesh plate of a shot blasting machine, which solves the problems raised by the above background technology.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a double-layer cross-sand leakage mesh plate of a shot blasting machine, including an upper buffer plate and a lower buffer plate, the upper buffer plate and the lower buffer plate are arranged in upper and lower layers, and a buffer space is provided between the upper buffer plate and the lower buffer plate, an inlet for steel shots to enter the buffer space is opened through the upper buffer plate, and an outlet for steel shots to flow out is opened through the lower buffer plate, the inlet and the outlet are staggered and the vertical center lines of the two do not overlap.

[0005] Optionally, the upper surface of the upper buffer plate is provided with a plurality of downwardly concave arc-shaped grooves, the arc-shaped grooves are upwardly protruding arcs, and the entrance is arranged on the horizontal center line of the bottom of the arc-shaped groove.

[0006] Optionally, there is an upwardly protruding arc between the entrance openings formed on the arc-shaped groove, and the bottom end of the arc is opposite to the entrance opening.

[0007] Optionally, a plurality of evenly distributed guide blocks are fixedly connected to the upper surface of the lower buffer plate, and the guide blocks are located between the outlets and directly below the inlet.

[0008] Optionally, the guide block is semicircular, the top of the guide block and the center of the inlet are on the same vertical center line, and an arc surface leading to the outlet is formed between the guide block and the outlet.

[0009] Optionally, a plurality of horizontal vertical support frames and longitudinal horizontal support frames are provided in the buffer space, and the vertical support frames and horizontal support frames are in a continuous arc structure, and the vertical support frames and the horizontal support frames are overlapped and fixed, and the arc vertices of the top ends of the vertical support frames and the horizontal support frames are fixed to the lower surface of the arc-shaped groove and do not overlap with the entrance, and the arc vertices of the bottom ends of the vertical support frames and the horizontal support frames are fixed to the upper surface of the lower buffer plate and do not overlap with the outlet.

[0010] The utility model has the following beneficial effects:

[0011] 1. The double-layer cross-sand leakage mesh plate of the shot blasting machine allows the steel shot to enter the buffer space through the entrance, and under the action of the outlet staggered with the entrance, the steel shot entering the buffer space can be briefly detained on the lower buffer plate before passing through the entrance, buffering the steel shot that directly passes through the entrance, and then falls through the outlet, effectively reducing the impact of the steel shot on the conical bin, thereby better protecting it.

[0012] 2. The double-layer cross-sand leakage mesh plate of the shot blasting machine, guided by the arc-shaped groove and the upward protruding arc structure between the entrance, allows the steel balls to enter the buffer space more smoothly, reducing the steel balls retained on the upper buffer plate, and under the guidance of the guide block, the steel balls can be more smoothly raised to the outlet, thereby making the circulation of the steel balls smoother.

[0013] 3. The double-layer cross-sand leakage mesh plate of the shot blasting machine has a better support effect by improving the continuous arc structure of the vertical support frame and the horizontal support frame, and improves the vertical support frame and the horizontal support frame to provide multi-point support for the upper buffer plate, thereby effectively reducing the stability of the upper buffer plate and avoiding the upper buffer plate from being easily deformed, thereby making the buffering effect of the upper buffer plate better. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the connection between the vertical support frame and the horizontal support frame of the utility model;

[0017] Figure 4 This is a schematic structural diagram of the upper buffer plate of the utility model;

[0018] Figure 5 This is a structural diagram of the lower buffer plate of the utility model.

[0019] In the figure: 1. Upper buffer plate; 2. Arc-shaped groove; 3. Inlet; 4. Lower buffer plate; 5. Outlet; 6. Guide block; 7. Vertical support frame; 8. Horizontal support frame. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figures 1 to 2 The upper and lower buffer plates 1 and 4 are arranged in an upper and lower layers, and a buffer space is provided between the upper and lower buffer plates 1 and 4. The upper buffer plate 1 is penetrated by an inlet 3 for steel shots to enter the buffer space, and the lower buffer plate 4 is penetrated by an outlet 5 for steel shots to flow out. The inlet 3 and the outlet 5 are staggered and the vertical center lines of the two do not coincide. The steel shots are buffered by the upper buffer plate 1, and the steel shots that directly pass through the inlet 3 will not directly pass through the outlet 5 under the action of the staggered outlets 5, but will first contact the lower buffer plate 4 and then fall through the outlet 5, which can relatively comprehensively buffer the steel shots and prevent the steel shots from directly impacting the collection bin and causing damage to it.

[0022] See also Figures 1 to 4 The upper surface of the upper buffer plate 1 is provided with a plurality of downwardly concave arc-shaped grooves 2, and the arc-shaped grooves 2 are upwardly protruding arcs, so that the steel shots falling on the upper buffer plate 1 can be smoothly guided into the arc-shaped grooves 2, and under the action of the arc-shaped structure of the arc-shaped grooves 2, the arc-shaped grooves 2 can smoothly guide the steel shots into the inlet 3, and the inlet 3 is arranged on the horizontal center line of the bottom of the arc-shaped grooves 2.

[0023] See also Figures 1 to 4There is an upward protruding arc between the entrance 3 opened on the arc-shaped groove 2, and the bottom end of the arc is opposite to the entrance 3, so that the steel shots in the arc-shaped groove 2 can be smoothly guided into the entrance 3, so that the steel shots can smoothly flow into the buffer space to reduce the steel shots retained on the upper buffer plate 1.

[0024] See also Figures 1 to 5 A plurality of evenly distributed guide blocks 6 are fixedly connected to the upper surface of the lower buffer plate 4. The guide blocks 6 are located between the outlets 5 and directly below the inlet 3, thereby guiding the steel mesh passing through the inlet 3.

[0025] See also Figures 1 to 5 The guide block 6 is semicircular, and the top of the guide block 6 is on the same vertical center line as the center of the inlet 3, and an arc surface guiding to the outlet 5 is formed between the guide block 6 and the outlet 5, so that the steel shots falling into the buffer space can flow smoothly to the outlet 5, so that the steel shots can flow out of the buffer space smoothly, thereby reducing the steel shots retained in the buffer space.

[0026] See also Figures 1 to 5 , a plurality of horizontal vertical support frames 7 and longitudinal horizontal support frames 8 are arranged in the buffer space, and the vertical support frames 7 and the horizontal support frames 8 are in a continuous arc structure, which makes the support effect better, and the vertical support frames 7 and the horizontal support frames 8 are overlapped and fixed, and the arc vertices of the top ends of the vertical support frames 7 and the horizontal support frames 8 are fixed to the lower surface of the arc-shaped groove 2 and do not coincide with the entrance 3, and the arc vertices of the bottom ends of the vertical support frames 7 and the horizontal support frames 8 are fixed to the upper surface of the lower buffer plate 4 and do not coincide with the outlet 5. The vertical support frames 7 and the horizontal support frames 8 can support the upper buffer plate 1 at multiple points to prevent the upper buffer plate 1 from being deformed by the impact of steel shots, thereby better protecting the upper buffer plate 1.

[0027] In summary, when the double-layer cross-sand mesh plate of the shot blasting machine is in use, the steel shots fall onto the upper buffer plate 1, and under the action of the structure on the upper buffer plate 1, the steel shots can roll into the arc-shaped groove 2, and under the guidance of the upward protruding arc structure between the inlets 3, the steel shots in the arc-shaped groove 2 can smoothly roll into the inlet 3, and the steel shots pass through the inlet 3 into the buffer space, and under the action of the staggered inlet 3 and outlet 5, the steel shots can first fall onto the lower buffer plate 4, and then under the guidance of the guide block 6, the steel shots on the lower buffer plate 4 can flow to the outlet 5, and then fall through the outlet 5 for reflux collection.

[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present invention. The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise expressly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, they can be fixed connections, detachable connections, or integral connections; they can be mechanical connections or electrical connections; they can be direct connections, indirect connections through an intermediate medium, or internal connections between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Furthermore, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-layer cross-sand leakage screen for a shot blasting machine, characterized in that: The invention comprises an upper buffer plate (1) and a lower buffer plate (4), wherein the upper buffer plate (1) and the lower buffer plate (4) are arranged in an upper and lower layers, and a buffer space is provided between the upper buffer plate (1) and the lower buffer plate (4), wherein an inlet (3) for steel shots to enter the buffer space is provided through the upper buffer plate (1), and an outlet (5) for steel shots to flow out is provided through the lower buffer plate (4), wherein the inlet (3) and the outlet (5) are arranged in a staggered manner and their vertical center lines do not overlap.

2. The double-layer cross-sand leakage mesh plate of a shot blasting machine according to claim 1, characterized in that: The upper surface of the upper buffer plate (1) is provided with a plurality of downwardly concave arc-shaped grooves (2), the arc-shaped grooves (2) are in an upwardly protruding arc shape, and the inlet (3) is arranged on the horizontal center line of the bottom of the arc-shaped groove (2).

3. The double-layer cross-sand leakage mesh plate of a shot blasting machine according to claim 2, characterized in that: There is an upwardly protruding arc between the entrance openings (3) opened on the arc-shaped groove (2), and the bottom end of the arc is opposite to the entrance opening (3).

4. The double-layer cross-sand leakage mesh plate of a shot blasting machine according to claim 3, characterized in that: A plurality of evenly distributed guide blocks (6) are fixedly connected to the upper surface of the lower buffer plate (4); the guide blocks (6) are located between the outlets (5) and directly below the inlet (3).

5. The double-layer cross-sand leakage mesh plate of a shot blasting machine according to claim 4, characterized in that: The guide block (6) is semicircular, the top of the guide block (6) and the center of the inlet (3) are on the same vertical center line, and an arc surface guiding toward the outlet (5) is formed between the guide block (6) and the outlet (5).

6. The double-layer cross-sand leakage mesh plate of a shot blasting machine according to claim 5, characterized in that: A plurality of transverse vertical support frames (7) and longitudinal transverse support frames (8) are provided in the buffer space. The vertical support frames (7) and transverse support frames (8) are in a continuous arc structure, and the vertical support frames (7) and the transverse support frames (8) are overlapped and fixed. The arc vertices of the top ends of the vertical support frames (7) and the transverse support frames (8) are fixed to the lower surface of the arc-shaped groove (2) and do not overlap with the inlet (3). The arc vertices of the bottom ends of the vertical support frames (7) and the transverse support frames (8) are fixed to the upper surface of the lower buffer plate (4) and do not overlap with the outlet (5).