Clamping tool for cross beam structure in sleeper of railway vehicle

By designing an automated clamping tool and using a motor drive and gear spring mechanism to achieve automatic clamping and flipping of the beam, the problem of traditional tooling requiring manual lifting is solved, thereby improving work efficiency.

CN223383355UActive Publication Date: 2025-09-26ANHUI LINGXIANG RAIL VEHICLE EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422782312.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-26
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The traditional clamping tooling for the crossbeam structure inside the sleeper of a rail vehicle requires manual lifting of the heavy crossbeam to the top for clamping, resulting in waste of manpower and low work efficiency.

Method used

A clamping tool is designed, which includes a column, a first square rod, a clamping plate, a motor and a transmission mechanism. The motor drives the first square rod to rotate, so that the clamping plate rotates to both sides of the beam. The gears and springs cooperate to achieve automatic clamping and flipping, thus clamping the beam in a time-saving and labor-saving manner.

Benefits of technology

The automatic clamping and flipping of the beam is realized, which reduces manpower consumption and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rail vehicle sleeper inner cross beam structure clamping tool, which relates to the technical field of rail transit manufacturing, and comprises two upright posts and a first square rod, the two upright posts are symmetrically arranged, the first square rod is rotatably arranged between the two upright posts, the rod wall of the first square rod is movably sleeved with a square sleeve, and the square sleeve is movably sleeved with the first square rod. Clamping plates are fixedly arranged on the upper sides of the two square sleeves correspondingly, a motor is fixedly arranged on the outer side of the stand column on one side, the output end of the motor is fixedly connected with one end of a first square rod, push plates are arranged on the inner sides of the two stand columns correspondingly, and through holes are formed in the positions, corresponding to the first square rod, of the upper sides of the two push plates correspondingly; a side plate is fixedly arranged on the inner side of the stand column, and a rotating rod is rotationally arranged on the inner side of the side plate. Compared with the prior art, the cross beam on the ground can be clamped and overturned, the cross beam does not need to be manually lifted to a high position to be clamped, manpower can be greatly saved, and working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rail transportation manufacturing, in particular to a clamping tool for a crossbeam structure inside a rail vehicle sleeper. Background Art

[0002] Rail transit refers to a type of transportation vehicle or transport system in which operating vehicles need to travel on specific tracks. During the processing of the crossbeams inside the sleepers of rail vehicles, clamping tooling is required to limit the crossbeams.

[0003] Traditional rail vehicle sleeper crossbeam structure clamping fixtures are usually upward clamping, so when in use, the crossbeam needs to be manually lifted to the top of the clamping fixture for clamping. Since the crossbeam is heavy and bulky, it is very labor-intensive and has low work efficiency. Utility Model Content

[0004] In view of the above-mentioned problems existing in the clamping tooling of the crossbeam structure in the sleeper of a conventional rail vehicle, the present utility model is proposed.

[0005] Therefore, the purpose of the present invention is to provide a clamping tool for the crossbeam structure inside the sleeper of a rail vehicle, which solves the problem that the clamping tool for the crossbeam structure inside the sleeper of a rail vehicle in the prior art is usually clamped upward. Therefore, when in use, the crossbeam needs to be manually lifted to the top of the clamping tool for clamping. Since the crossbeam is large in mass and very heavy, it is very wasteful of manpower and has low work efficiency.

[0006] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0007] The clamping fixture of the crossbeam structure in the sleeper of a rail vehicle includes a column and a first square rod, the two columns are symmetrically arranged, the first square rod is rotatably arranged between the two columns, the rod wall of the first square rod is movably sleeved with a square sleeve, and the upper sides of the two square sleeves are fixedly provided with a clamping plate, the outer side of the column on one side is fixedly provided with a motor, the output end of the motor is fixedly connected to one end of the first square rod, the inner sides of the two columns are provided with a push plate, and the upper sides of the two push plates and the positions corresponding to the first square rod are provided with through holes, the inner sides of the columns are fixedly provided with side plates, the inner sides of the side plates are rotatably provided with a rotating rod, the rod wall of the rotating rod is provided with a transmission mechanism for driving the push rod to move, and the outer side of the push plate is provided with a limiting mechanism for limiting the rotation of the rotating rod.

[0008] Preferably, the transmission mechanism includes a push rod and a movable ring, the push rod is fixedly sleeved on the rod wall of the rotating rod, the movable ring is fixedly arranged on the side of the push plate close to the push rod, one end of the push rod extends to the rear side of the movable ring, and a round pin is fixedly arranged on the front side of the end of the push rod away from the rotating rod, and the front end of the round pin passes through the movable ring.

[0009] Preferably, the limiting mechanism includes a first gear and a second gear, the first gear is fixedly sleeved on the front end of the rotating rod, the second gear is meshed and arranged on the lower side of the first gear, a square hole is opened in the middle of the second gear, and a second square rod is slidingly sleeved inside the square hole, one end of the second square rod is fixedly connected to the side plate, the front end of the second square rod is fixedly sleeved with a retaining ring, the rod wall of the second square rod is movably sleeved with a spring, and the two ends of the spring are respectively fixedly connected to the corresponding retaining ring and the second gear.

[0010] Preferably, a limiting rod is fixedly provided on the upper end of the push plate and on the side away from the clamping plate, and a limiting hole is provided on the upper end side wall of the column, and the limiting rod is slidably plugged into the corresponding limiting hole.

[0011] Preferably, a retaining ring is fixedly sleeved on the front end of the round pin, and the retaining ring is in conflict with the front side of the movable ring.

[0012] Preferably, the motor is a reduction motor.

[0013] Preferably, the motor is fixedly connected to the column via a support frame.

[0014] Preferably, the surface of the first square rod and the inner wall of the square sleeve are both coated with a wear-resistant coating.

[0015] Preferably, the longitudinal cross-section of the through hole is circular.

[0016] Preferably, a counterweight is fixedly provided at the lower end of each of the two columns.

[0017] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0018] The motor drives the first square rod to rotate, so that the two splints rotate to both sides of the beam placed on the ground, and then the second gears at both ends separate the second gear from the corresponding first gear, that is, the limit of the rotating rod is released, and then the rotating rod is rotated to make the push rod rotate toward the horizontal direction, so that the round pin pushes the movable ring, and then the push plate moves, and the push plate pushes the corresponding square sleeve to slide along the first square rod, so that the splints on both sides clamp the beam, and then release the second gear. The second gear is reset under the elastic force of the spring and meshes with the first gear again, completing the limit of the rotating rod. At this time, the motor drives the first square rod to rotate, so that the beam can be flipped, that is, time-saving and labor-saving clamping and lifting of the beam is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural diagram of the utility model;

[0020] Figure 2 for Figure 1 Schematic diagram of the internal structure;

[0021] Figure 3 for Figure 1 A schematic diagram of the structure of the partial A in the middle part;

[0022] Figure 4 for Figure 1 A three-dimensional diagram of the connection structure of the square sleeve of the middle square rod;

[0023] Figure 5 for Figure 1 A three-dimensional view of the skateboard.

[0024] Explanation of the accompanying reference numerals: 1. column; 2. first square rod; 3. square sleeve; 4. splint; 5. push plate; 6. limit rod; 7. movable ring; 8. push rod; 9. round pin; 10. motor; 11. side plate; 12. rotating rod; 13. first gear; 14. second square rod; 15. second gear; 16. retaining ring; 17. spring. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0026] The embodiment of the utility model discloses a fixture for clamping a crossbeam structure in a rail vehicle sleeper.

[0027] Example 1

[0028] Reference Figure 1-5 The clamping fixture of the crossbeam structure in the rail vehicle sleeper includes a column 1 and a first square rod 2. The two columns 1 are symmetrically arranged. The lower ends of the two columns 1 are fixedly provided with a counterweight block to improve the stability of the device. The first square rod 2 is rotatably arranged between the two columns 1. The rod wall of the first square rod 2 is movably sleeved with a square sleeve 3. The surface of the first square rod 2 and the inner wall of the square sleeve 3 are coated with a wear-resistant coating to improve the wear resistance of the surface of the first square rod 2 and the inner wall of the square sleeve 3. A splint 4 is fixedly provided on the upper side of the two square sleeves 3. A motor 10 is fixedly provided on the outer side of the column 1 on one side. The output end of the motor 10 is fixedly connected to one end of the first square rod 2. Push plates 5 are provided on the inner sides of the two columns 1. Through holes are provided on the upper sides of the two push plates 5 and at positions corresponding to the first square rod 2. The longitudinal cross-section of the through holes is circular to prevent interference between the first square rod 2 and the push plates 5 as much as possible. A side plate 11 is fixedly provided on the inner side of the column 1, and a rotating rod 12 is rotatably provided on the inner side of the side plate 11. The motor 10 is a reduction motor, which can provide a large and stable transmission force. The motor 10 is fixedly connected to the column 1 through a support frame, so that the connection between the motor 10 and the column 1 is more stable.

[0029] Example 2

[0030] Reference Figure 1-5The rod wall of the rotating rod 12 is provided with a transmission mechanism for driving the push rod 8 to move. The transmission mechanism includes a push rod 8 and a movable ring 7. The push rod 8 is fixedly sleeved on the rod wall of the rotating rod 12. The movable ring 7 is fixedly arranged on the side of the push plate 5 close to the push rod 8. One end of the push rod 8 extends to the rear side of the movable ring 7. A round pin 9 is fixedly provided on the front side of the end of the push rod 8 away from the rotating rod 12. The front end of the round pin 9 passes through the movable ring 7. The front end of the round pin 9 is fixedly sleeved with a retaining ring 16. The retaining ring 16 conflicts with the front side of the movable ring 7 to prevent the round pin 9 from slipping out of the movable ring 7 as much as possible.

[0031] Example 3

[0032] Reference Figure 1-5 A limiting mechanism for limiting the rotation of the rotating rod 12 is provided on the outer side of the push plate 5. The limiting mechanism includes a first gear 13 and a second gear 15. The first gear 13 is fixedly sleeved on the front end of the rotating rod 12, and the second gear 15 is meshed and arranged on the lower side of the first gear 13. A square hole is opened in the middle of the second gear 15, and a second square rod 14 is slidingly sleeved inside the square hole. One end of the second square rod 14 is fixedly connected to the side plate 11, and a retaining ring 16 is fixedly sleeved on the front end of the second square rod 14. A spring 17 is movably sleeved on the rod wall of the second square rod 14, and both ends of the spring 17 are fixedly connected to the corresponding retaining ring 16 and the second gear 15 respectively.

[0033] Example 4

[0034] A limit rod 6 is fixedly provided on the upper end of the push plate 5 and on the side away from the clamping plate 4. A limit hole is provided on the upper side wall of the column 1, and the limit rod 6 is slidably plugged into the corresponding limit hole.

[0035] When the second gear 15 is released, the second gear 15 is reset under the action of the spring 17 and meshes with the first gear 13 again, thus completing the limit of the rotating rod 12. At this time, the motor 10 drives the first square rod 2 to rotate, so that the two splints 4 rotate to the two sides of the beam placed on the ground, and then the second gears 15 at both ends separate the second gear 15 from the corresponding first gear 13, that is, releasing the limit of the rotating rod 12, and then rotating the rotating rod 12, so that the push rod 8 rotates toward the horizontal, that is, the round pin 9 pushes the movable ring 7, and then the push plate 5 moves, and the push plate 5 pushes the corresponding square sleeve 3 to slide along the first square rod 2, so that the splints 4 on both sides clamp the beam, and then release the second gear 15. The second gear 15 is reset under the elastic force of the spring 17 and meshes with the first gear 13 again, thus completing the limit of the rotating rod 12. At this time, the motor 10 drives the first square rod 2 to rotate, so that the beam can be flipped, that is, time-saving and labor-saving clamping and lifting of the beam can be achieved.

Claims

1. A fixture for clamping a crossbeam structure in a rail vehicle sleeper, comprising a column (1) and a first square rod (2), characterized in that: The two upright posts (1) are symmetrically arranged, the first square rod (2) is rotatably arranged between the two upright posts (1), the rod wall of the first square rod (2) is movably sleeved with a square sleeve (3), the upper sides of the two square sleeves (3) are fixedly provided with a clamping plate (4), the outer side of one side of the upright post (1) is fixedly provided with a motor (10), the output end of the motor (10) is fixedly connected to one end of the first square rod (2), the inner sides of the two upright posts (1) are provided with a push plate (5), the upper sides of the two push plates (5) and the positions corresponding to the first square rod (2) are provided with through holes, the inner side of the upright post (1) is fixedly provided with a side plate (11), the inner side of the side plate (11) is rotatably provided with a rotating rod (12), the rod wall of the rotating rod (12) is provided with a transmission mechanism for driving the push rod (8) to move, and the outer side of the push plate (5) is provided with a limiting mechanism for limiting the rotation of the rotating rod (12).

2. The clamping tool for the inner crossbeam structure of a railway vehicle sleeper according to claim 1, characterized in that: The transmission mechanism comprises a push rod (8) and a movable ring (7), wherein the push rod (8) is fixedly sleeved on the rod wall of the rotating rod (12), and the movable ring (7) is fixedly arranged on a side of the push plate (5) close to the push rod (8), one end of the push rod (8) extends to the rear side of the movable ring (7), and a round pin (9) is fixedly arranged on the front side of the end of the push rod (8) away from the rotating rod (12), and the front end of the round pin (9) passes through the movable ring (7).

3. The clamping tool for the inner crossbeam structure of a railway vehicle sleeper according to claim 1, characterized in that: The limiting mechanism comprises a first gear (13) and a second gear (15), wherein the first gear (13) is fixedly sleeved on the front end of the rotating rod (12), and the second gear (15) is meshedly arranged on the lower side of the first gear (13). A square hole is opened in the middle of the second gear (15), and a second square rod (14) is slidingly sleeved in the interior of the square hole. One end of the second square rod (14) is fixedly connected to the side plate (11), and a retaining ring (16) is fixedly sleeved on the front end of the second square rod (14). A spring (17) is movably sleeved on the rod wall of the second square rod (14), and the two ends of the spring (17) are respectively fixedly connected to the corresponding retaining ring (16) and the second gear (15).

4. The clamping tool for the rail vehicle sleeper inner crossbeam structure according to claim 1 is characterized in that: A limiting rod (6) is fixedly provided at the upper end of the push plate (5) and on a side away from the clamping plate (4); a limiting hole is provided on the upper side wall of the column (1); and the limiting rod (6) is slidably plugged into the corresponding limiting hole.

5. The clamping tool for the inner crossbeam structure of a railway vehicle sleeper according to claim 2, characterized in that: The front end of the round pin (9) is fixedly sleeved with a retaining ring (16), and the retaining ring (16) is in conflict with the front side of the movable ring (7).

6. The clamping tool for the inner crossbeam structure of a railway vehicle sleeper according to claim 1, characterized in that: The motor (10) is a reduction motor.

7. The clamping tool for the inner crossbeam structure of a railway vehicle sleeper according to claim 1, characterized in that: The motor (10) is fixedly connected to the column (1) via a support frame.

8. The clamping tool for the inner crossbeam structure of a railway vehicle sleeper according to claim 1, characterized in that: The surface of the first square rod (2) and the inner wall of the square sleeve (3) are both coated with a wear-resistant coating.

9. The clamping tool for the rail vehicle sleeper inner crossbeam structure according to claim 1, characterized in that: The longitudinal section of the through hole is circular.

10. The clamping tool for the rail vehicle sleeper inner crossbeam structure according to claim 1, characterized in that: The lower ends of the two upright posts (1) are both fixedly provided with counterweight blocks.