Z-axis rotatable assembly tool for automobile air conditioning cabinet assembly
By designing a Z-axis rotatable assembly tool for the automobile air-conditioning box assembly and using a rotating guide component and a manual brake component to achieve stable rotation of the rotating disk, the multi-angle assembly problem caused by the complex structure of the air-conditioning box body was solved, thereby improving production efficiency and reducing worker fatigue.
Patent Information
- Application Number
- CN202520005699.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2035-01-02
AI Technical Summary
The structure of the automobile air-conditioning box is complex and its shapes vary, which means that the assembly operation requires multiple angles and directions. Workers need to stretch their arms, tilt their heads, stand on tiptoe and other unconventional movements, which leads to fatigue and low production efficiency.
A Z-axis rotatable assembly tool for an automobile air-conditioning box assembly is designed, including a base plate, a rotating disk, an air-conditioning box fixture group, a rotating guide component and a manual brake component. Through the cooperation of the rotating guide component and the manual brake component, the stable rotation of the rotating disk is achieved, facilitating multi-angle and multi-directional assembly.
It reduces unnecessary movements of workers such as stretching their arms, tilting their heads, and standing on tiptoe, thus lowering the difficulty of assembly, improving production efficiency, and reducing worker fatigue.
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Figure CN223383386U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of automobile air-conditioning box production, and in particular to a Z-axis rotatable assembly tool for an automobile air-conditioning box assembly. Background Art
[0002] During the production and assembly process of the automobile air-conditioning box assembly, the air-conditioning box body needs to be positioned and clamped, and then screws are driven into the air-conditioning box body to fasten other parts. However, due to the complex structure and various shapes of the air-conditioning box body and the large number of parts that need to be assembled, workers are required to perform assembly operations from multiple angles and directions. At this time, workers need to stretch their arms, tilt their heads, stand on tiptoe, and other unconventional movements to complete the multi-angle and multi-directional assembly work. Workers are easily fatigued and production efficiency is low, so there is room for improvement. Utility Model Content
[0003] This application provides a Z-axis rotatable assembly tool for an automobile air conditioning box assembly to improve the following technical problems:
[0004] Since the air-conditioning box body has a complex structure, various shapes, and many parts that need to be assembled, workers are required to perform assembly operations from multiple angles and directions. At this time, workers need to stretch their arms, tilt their heads, stand on tiptoe, and other unconventional movements to complete the multi-angle and multi-directional assembly work. Workers are easily fatigued and their production efficiency is low.
[0005] The present application provides a Z-axis rotatable assembly tool for an automobile air conditioning box assembly, which adopts the following technical solutions:
[0006] A Z-axis rotatable assembly tool for an automobile air-conditioning box assembly includes a base plate, a rotating disk, an air-conditioning box clamp group, a rotating guide assembly and a manual brake assembly. The rotating disk is assembled around the Z axis and the two are in contact with each other. The air-conditioning box clamp group is installed on the upper surface of the rotating disk and is used to lock and fix the automobile air-conditioning box body to be assembled. The rotating guide assembly and the manual brake assembly both have multiple groups and are installed on the base plate. The multiple groups of rotating guide assemblies are arranged at intervals around the circumference of the rotating disk, and the rotating guide assembly is rollingly connected to the circumference of the rotating disk. When a part of the manual brake assembly is pressed against the circumference of the rotating disk, it is used to prevent the rotating disk from rotating at will.
[0007] In a feasible technical solution of the present application, the rotating guide components have 3-5 groups, and the multiple groups of rotating guide components are evenly spaced and symmetrically arranged around the center of the rotating disk.
[0008] In a feasible technical solution of the present application, the rotating guide assembly includes a side roller group and a surface roller group, a part of the side roller group rolls against the peripheral side wall of the rotating disk, and a part of the surface roller group rolls against the upper surface of the rotating disk.
[0009] In a feasible technical solution of the present application, the side roller group includes a first bracket and a side roller, the first bracket is installed on the base plate, and the side roller is rotatably assembled on the first bracket and rolls against the peripheral side wall of the rotating disk.
[0010] In an achievable technical solution of the present application, the dough roller group includes a second bracket and a dough roller, the second bracket is mounted on the base plate, and the dough roller is rotatably assembled on the second bracket and rolls against the upper surface of the rotating disk.
[0011] In a feasible technical solution of the present application, the manual brake assembly includes a fixed seat, a hand-operated movable handle and a tightening block, the fixed seat is installed on the base plate, the hand-operated movable handle is installed on the fixed seat, and the tightening block is connected to the output end of the hand-operated movable handle on the side close to the rotating disk.
[0012] In a feasible technical solution of the present application, the pressing block is a square rubber block.
[0013] In a feasible technical solution of the present application, the manual brake assemblies are provided in two groups, and the two groups of the manual brake assemblies are respectively located on opposite sides of the rotating disk.
[0014] In a feasible technical solution of the present application, a first hole is provided in the middle of the bottom plate, a second hole is provided in the middle of the rotating disk, and the first hole and the second hole are arranged correspondingly.
[0015] In summary, this application includes at least one of the following beneficial technical effects:
[0016] By pushing the air-conditioning box clamp group or the car air-conditioning box body, the staff can drive the rotating disk to rotate along the Z-axis on the base plate, and then switch the relative position of the car air-conditioning box body and the staff, so as to facilitate the staff to perform multi-angle and multi-directional assembly operations, reduce the staff's unnecessary unconventional movements such as stretching arms, tilting the head, and tiptoeing, reduce the difficulty of assembly work, and make workers less tired and highly productive. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0018] Figure 1 It is a structural schematic diagram of the Z-axis rotatable assembly tooling of the automobile air-conditioning box assembly according to an embodiment of the present application.
[0019] Description of reference numerals:
[0020] 1. Bottom plate; 11. First hole;
[0021] 2. Rotating disk; 21. Second hole;
[0022] 3. Air conditioning box fixture set;
[0023] 4. Rotation guide assembly; 41. First bracket; 42. Side roller; 43. Second bracket; 44. Surface roller;
[0024] 5. Manual brake assembly; 51. Fixed seat; 52. Hand-operated movable handle; 53. Tightening block. DETAILED DESCRIPTION
[0025] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.
[0026] It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.
[0027] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.
[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.
[0029] The following is combined with Figure 1 This application is described in further detail.
[0030] The embodiment of the present application discloses a Z-axis rotatable assembly tool for an automobile air-conditioning box assembly. Figure 1 The Z-axis rotatable assembly tooling of the automobile air-conditioning box assembly includes a base plate 1, a rotating disk 2, an air-conditioning box clamp group 3, a rotating guide component 4 and a manual brake component 5. The rotating disk 2 is assembled on the upper surface of the base plate 1 around the Z axis and the two are in contact with each other. The air-conditioning box clamp group 3 is installed on the upper surface of the rotating disk 2 and is used to lock and fix the automobile air-conditioning box body to be assembled. The rotating guide component 4 and the manual brake component 5 both have multiple groups and are installed on the base plate 1. The multiple groups of rotating guide components 4 are arranged at intervals around the circumference of the rotating disk 2, and the rotating guide components 4 are rollingly connected to the circumference of the rotating disk 2. When a part of the manual brake component 5 is pressed against the circumference of the rotating disk 2, it is used to prevent the rotating disk 2 from rotating at will.
[0031] In this embodiment, the rotating guide assembly 4 has 3-5 groups (preferably four groups in this embodiment), and the multiple groups of rotating guide assemblies 4 are evenly spaced and symmetrically arranged around the center of the rotating disk 2. The rotating guide assembly 4 includes a side rolling group and a surface rolling group. Part of the side rolling group rolls against the peripheral side wall of the rotating disk 2, and part of the surface rolling group rolls against the upper surface of the rotating disk 2.
[0032] The side rolling group includes a first bracket 41 and a side roller 42, the first bracket 41 is installed on the base plate 1, the side roller 42 is rotatably assembled on the first bracket 41 and rolls against the peripheral side wall of the rotating disk 2, and the surface rolling group includes a second bracket 43 and a surface roller 44, the second bracket 43 is installed on the base plate 1, the surface roller 44 is rotatably assembled on the second bracket 43 and rolls against the upper surface of the rotating disk 2.
[0033] The rotation guide assembly 4 designed as above not only has the function of limiting and guiding the rotating disk 2, but also reduces the friction force by means of rolling connection, so that the staff can easily rotate the automobile air-conditioning box body.
[0034] In this embodiment, there are two sets of manual brake assemblies 5, and the two sets of manual brake assemblies 5 are located on opposite sides of the rotating disk 2. The manual brake assembly 5 includes a fixed base 51, a manually movable handle 52, and a clamping block 53. The fixed base 51 is mounted on the base plate 1, the manually movable handle 52 is mounted on the fixed base 51, and the clamping block 53 is connected to the output end of the manually movable handle 52 on the side closest to the rotating disk 2. The clamping block 53 is a square rubber block.
[0035] The manual brake assembly 5 designed above has a simple structure and is easy to operate, and the staff can brake the rotating disk 2 from multiple positions.
[0036] In this embodiment, a first hole 11 is provided in the middle of the base plate 1, and a second hole 21 is provided in the middle of the rotating disk 2. The first hole 11 and the second hole 21 are arranged correspondingly to form a bottom assembly hole, which is convenient for assembling some special parts from the bottom of the automobile air-conditioning box body, making the operation more convenient. In addition, the first hole 11 and the second hole 21 can also reduce the weight of the tooling and facilitate transportation.
[0037] The beneficial technical effects of the Z-axis rotatable assembly tooling for the automobile air conditioning box assembly of the embodiment of the present application are roughly as follows:
[0038] By pushing the air-conditioning box clamp group 3 or the automobile air-conditioning box body, the staff can drive the rotating disk 2 to rotate along the Z axis on the base plate 1, and then switch the relative position of the automobile air-conditioning box body and the staff, so as to facilitate the staff to perform multi-angle and multi-directional assembly operations, reduce the staff's unnecessary unconventional movements such as stretching arms, tilting the head, and tiptoeing, reduce the difficulty of assembly work, and make workers less tired and highly productive.
[0039] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the application should be included in the scope of protection of the present application.
Claims
1. A Z-axis rotatable assembly tool for an automobile air conditioning box assembly, characterized in that: The invention comprises a base plate (1), a rotating disk (2), an air-conditioning box clamp group (3), a rotating guide assembly (4) and a manual brake assembly (5); the rotating disk (2) is assembled on the upper surface of the base plate (1) by rotating around the Z axis and the two are in contact with each other; the air-conditioning box clamp group (3) is mounted on the upper surface of the rotating disk (2) and is used to lock and fix the automobile air-conditioning box body to be assembled; the rotating guide assembly (4) and the manual brake assembly (5) both have multiple groups and are mounted on the base plate (1); the multiple groups of the rotating guide assemblies (4) are arranged at intervals around the circumference of the rotating disk (2), and the rotating guide assemblies (4) are rollingly connected to the circumference of the rotating disk (2); and the manual brake assembly (5) is used to prevent the rotating disk (2) from rotating at will when a part of it is pressed against the circumference of the rotating disk (2).
2. The Z-axis rotatable assembly tool for the automobile air conditioning box assembly according to claim 1 is characterized in that: The rotating guide components (4) have 3-5 groups, and the multiple groups of rotating guide components (4) are evenly spaced and symmetrically arranged around the center of the rotating disk (2).
3. The Z-axis rotatable assembly tool for the automobile air conditioning box assembly according to claim 1 is characterized in that: The rotating guide assembly (4) comprises a side rolling group and a surface rolling group. Part of the side rolling group rolls against the peripheral side wall of the rotating disk (2), and part of the surface rolling group rolls against the upper surface of the rotating disk (2).
4. The Z-axis rotatable assembly tool for the automobile air conditioning box assembly according to claim 3 is characterized in that: The side rolling group comprises a first bracket (41) and a side roller (42), wherein the first bracket (41) is mounted on the bottom plate (1), and the side roller (42) is rotatably mounted on the first bracket (41) and is in rolling contact with the peripheral side wall of the rotating disk (2).
5. The Z-axis rotatable assembly tool for the automobile air conditioning box assembly according to claim 3 is characterized in that: The surface roller group comprises a second bracket (43) and a surface roller (44), wherein the second bracket (43) is mounted on the bottom plate (1), and the surface roller (44) is rotatably mounted on the second bracket (43) and is in rolling contact with the upper surface of the rotating disk (2).
6. The Z-axis rotatable assembly tool for the automobile air conditioning box assembly according to claim 1 is characterized in that: The manual brake assembly (5) comprises a fixed seat (51), a hand-break movable handle (52) and a pressing block (53); the fixed seat (51) is mounted on the base plate (1); the hand-break movable handle (52) is mounted on the fixed seat (51); and the pressing block (53) is connected to the output end of the hand-break movable handle (52) on a side close to the rotating disk (2).
7. The Z-axis rotatable assembly tool for the automobile air conditioning box assembly according to claim 6 is characterized in that: The pressing block (53) is a square rubber block.
8. The Z-axis rotatable assembly tool for the automobile air conditioning box assembly according to claim 1 is characterized in that: The manual brake components (5) each have two groups, and the two groups of manual brake components (5) are respectively located on opposite sides of the rotating disk (2).
9. The Z-axis rotatable assembly tool for the automobile air conditioning box assembly according to claim 1, characterized in that: A first hole (11) is provided in the middle of the bottom plate (1), a second hole (21) is provided in the middle of the rotating disk (2), and the first hole (11) and the second hole (21) are arranged correspondingly.