Fitting device for fiber board processing

By designing a welt device for fiberboard processing, the support mechanism and welt mechanism are used to achieve complete coverage of the welt strip and the edge of the fiberboard, solving the problem of gaps and loopholes in the traditional welt process and improving the airtightness and aesthetics of the fiberboard.

CN223383657UActive Publication Date: 2025-09-26JIANG SU XIN YI HU QIAN REN ZAO BAN ZHI ZAO YOU XIAN GONG SI
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Patent Information

Application Number
CN202423115779.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-09-26
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The traditional fiberboard welting process makes it difficult to perfectly match the welt strip with the edge of the fiberboard, resulting in gaps and leaks, affecting the airtightness and aesthetics.

Method used

A welting device for fiberboard processing is designed, which includes a supporting mechanism and a welting mechanism. The fiberboard is supported and guided by a fiberboard support platform, and the lower and upper chucks clamp the fiberboard. The roller shaft is rotated to completely cover and splice the welt strip with the edge of the fiberboard.

Benefits of technology

The edging strips and the edge of the fiberboard are completely covered to prevent deviation and improve the airtightness and aesthetics of the fiberboard.

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Abstract

A welt fitting device for fiber board processing relates to the field of fiber board processing and comprises a supporting mechanism and a welt fitting mechanism, the supporting mechanism comprises a vertical support, a base and a fiber board supporting table, the welt fitting mechanism comprises a welt fitting motor and a welt fitting assembly, the welt fitting assembly comprises an upper chuck, a lower chuck and a rolling shaft, the rolling shaft is rotatably arranged on the base, and the lower chuck is rotatably arranged on the base. The lower chuck is fixedly arranged on the rolling shaft, the upper chuck is arranged on the rolling shaft in a sliding mode, a pressure spring is arranged on the upper surface of the upper chuck, and a power shaft of the welt motor is connected with the rolling shaft. The fiberboard is horizontally supported and guided through the fiberboard supporting table, the lower clamping disc and the upper clamping disc clamp the upper face and the lower face of the fiberboard, meanwhile, the lower clamping disc and the upper clamping disc align a welt strip with the edge of the fiberboard, and the welt strip is prevented from deviating; and the rolling shaft rotates to continuously attach the welt strip to the edge part of the fiberboard, so that the welt strip and the edge of the fiberboard are completely covered and spliced.
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Description

Technical Field

[0001] The utility model relates to the technical field of fiberboard processing, in particular to an edge welt device for fiberboard processing. Background Art

[0002] Fiberboard, a common man-made board material, is widely used in a variety of fields, including construction, furniture, and decoration. The traditional fiberboard production process typically includes chipping, gluing, hot pressing, and welting. Welting is a crucial process for enhancing both aesthetics and practicality, and is widely used in industries such as furniture manufacturing. Welting seals and protects the edges of the fiberboard, preventing moisture from entering and causing delamination.

[0003] Currently, traditional welting processes often rely on simple mechanized or semi-mechanized operations, which can lead to issues like loose and uneven edges. Due to the thinness of the welt strips and the thinness of the fiberboard edges, traditional welting processes struggle to perfectly align the welt strips with the fiberboard edges. This can lead to gaps in the welt, compromising the airtightness of the fiberboard and affecting its overall aesthetics. Utility Model Content

[0004] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.

[0005] Therefore, the purpose of the present invention is to provide a welt device for processing fiberboard, which can prevent the welt strip from deviating and make the welt strip and the edge of the fiberboard completely cover and fit together.

[0006] In order to achieve the above-mentioned purpose, the utility model proposes a wedging device for fiberboard processing, including a supporting mechanism and a wedging mechanism, the supporting mechanism includes a vertical bracket, a base and a fiberboard support platform, wherein the vertical bracket and the fiberboard support platform are arranged on the upper surface of the base, the wedging mechanism includes a wedging motor and a wedging assembly, the wedging assembly includes an upper chuck, a lower chuck and a roller shaft, wherein the roller shaft is rotatably set on the base, the lower chuck is fixedly set on the roller shaft, the upper chuck is slidably set on the roller shaft, the upper surface of the upper chuck is provided with a compression spring, and the power shaft of the wedging motor is connected to the roller shaft.

[0007] Furthermore, a pressure adjustment ring is provided on the threaded sleeve on the roller shaft, the compression spring is provided between the pressure adjustment ring and the upper chuck, positioning grooves are provided on the pressure adjustment ring and the roller shaft, and chamfers are provided on the opposite sides of the upper chuck and the lower chuck.

[0008] Furthermore, a plurality of tooth grooves are provided on the circumferential wall of the rolling shaft, the tooth grooves are parallel to the center line of the rolling shaft, and the upper chuck is slidably fitted in the tooth grooves.

[0009] Furthermore, a guardrail is provided at the top edge of the fiberboard support, a guide roller is provided inside the guardrail, and a spring slide rod is provided between the fiberboard support and the base.

[0010] Furthermore, a fiberboard driving assembly is provided on the base for driving the fiberboard to move along the fiberboard support platform. The fiberboard driving assembly includes a base, a driving motor and a driving roller, wherein the base is provided on the base, the driving roller is horizontally provided on the base, and the top of the driving roller and the upper surface of the fiberboard support platform and the lower chuck are all on the same plane, the driving motor is provided on the base, a driving gear is provided on the power shaft of the driving motor, and a driven gear is provided at one end of the driving roller, and the driven gear and the driving gear are engaged with each other.

[0011] Furthermore, a guide roller bracket is provided on the vertical bracket, a guide roller is provided at the bottom of the guide roller bracket, an elastic movable groove is provided on the vertical bracket, and one end of the guide roller bracket is slidably provided in the elastic movable groove.

[0012] Furthermore, a welt release port is provided on the vertical bracket, and the welt release port is provided with a welt supply mechanism, which includes a welt release roll, a glue brush and a glue pump, wherein the welt release roll is provided at the feed end of the welt release port, the glue brush is provided at the discharge end of the welt release port, and the glue pump is connected to the glue brush through a hose.

[0013] Beneficial effects: The utility model supports and guides the fiberboard horizontally through the fiberboard support platform, clamps the upper and lower surfaces of the fiberboard through the lower clamping plate and the upper clamping plate, and at the same time aligns the edging strip with the edge of the fiberboard by the lower clamping plate and the upper clamping plate to prevent the edging strip from shifting, and finally rotates the roller shaft to continuously attach the edging strip to the edge of the fiberboard, so that the edging strip and the edge of the fiberboard are completely covered and spliced.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0016] Figure 1 This is a schematic structural diagram of a welt device for processing fiberboard according to one embodiment of the present invention;

[0017] Figure 2This is a schematic structural diagram of a welt device for processing fiberboard according to an embodiment of the present invention from another perspective;

[0018] Figure 3 A right side sectional view of a welt device for processing fiberboard according to one embodiment of the present invention;

[0019] Figure 4 for Figure 3 A magnified view of middle A;

[0020] Figure 5 The figure is a schematic diagram of the wedging principle of a wedging device for processing fiberboard according to one embodiment of the present invention.

[0021] As shown in the figure: 1. Support mechanism; 11. Vertical bracket; 12. Base; 13. Fiberboard support platform; 131. Spring slide bar; 132. Guardrail; 133. Guide roller; 2. Welt feeding mechanism; 21. Welt release roll; 22. Welt release port; 23. Glue brush; 24. Glue pump; 25. Release roll bracket; 26. Release guide roller; 3. Welt mechanism; 31. Welt motor; 311. Motor bracket; 32. Guide roller bracket; 321. Elastic movable groove ; 322. Guide roller; 33. Welt assembly; 331. Lower chuck; 332. Coupling; 333. Pressure adjustment ring; 334. Roller shaft; 335. Upper chuck; 336. Adjustment thread; 337. Positioning groove; 338. Compression spring; 339. Tooth socket; 34. Fiberboard drive assembly; 341. Base; 342. Drive motor; 343. Drive gear; 344. Drive roller; 345. Driven gear; 35. Turntable; 4. Welt strip; 5. Fiberboard. DETAILED DESCRIPTION

[0022] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.

[0023] The following describes the edge welt device for processing fiberboard according to an embodiment of the present invention with reference to the accompanying drawings.

[0024] like Figure 1-Figure 5 As shown, the edge wedging device for fiberboard processing provided by an embodiment of the present invention includes a supporting mechanism 1 and an edge wedging mechanism 3, and the supporting mechanism 1 includes a vertical bracket 11, a base 12 and a fiberboard support platform 13, wherein the vertical bracket 11 and the fiberboard support platform 13 are arranged on the upper surface of the base 12.

[0025] The wedging mechanism 3 includes a wedging motor 31 and a wedging assembly 33. The wedging assembly 33 includes an upper chuck 335, a lower chuck 331 and a roller shaft 334, wherein the roller shaft 334 is rotatably set on the base 12 through a swivel seat 35, the lower chuck 331 is fixedly set on the roller shaft 334, the upper chuck 335 is slidably set on the roller shaft 334, and a compression spring 338 is set on the upper surface of the upper chuck 335. The wedging motor 31 is fixedly connected to the vertical bracket 11 through the motor bracket 311, and the power shaft of the wedging motor 31 is connected to the roller shaft 334 by setting a coupling 332.

[0026] Specifically, in the process of welt processing the edge of the fiberboard, the fiberboard is first placed horizontally on the fiberboard support 13, and the fiberboard is horizontally supported and guided by the fiberboard support 13. At the same time, the edge part of the fiberboard enters between the upper clamping plate 335 and the lower clamping plate 331, and the upper clamping plate 335 is pressed downward by the compression spring 338, so that the lower clamping plate 331 and the upper clamping plate 335 clamp the upper and lower surfaces of the fiberboard. At the same time, the lower clamping plate 331 and the upper clamping plate 335 align the welt strip with the edge part of the fiberboard to prevent the welt strip from shifting. Finally, glue is applied to the welt strip, and the roller shaft 334 is rotated to continuously attach the welt strip to the edge part of the fiberboard, so that the welt strip and the edge of the fiberboard are completely covered and spliced.

[0027] In one embodiment of the present invention, Figure 3 、 Figure 4 As shown, an adjusting thread 336 is provided on the roller shaft 334, a pressure adjusting ring 333 is provided on the threaded sleeve of the adjusting thread 336, a compression spring 338 is provided between the pressure adjusting ring 333 and the upper chuck 335, positioning grooves 337 are provided on the pressure adjusting ring 333 and the roller shaft 334, and chamfers are provided on the opposite sides of the upper chuck 335 and the lower chuck 331.

[0028] Specifically, according to the clamping needs of fiberboards of different thicknesses, the extrusion strength of the compression spring 338 is adjusted by rotating the pressure adjustment ring 333, and then the clamping force between the upper chuck 335 and the lower chuck 331 is adjusted. After the pressure adjustment ring 333 is adjusted, a pin is inserted into the positioning groove 337 on the adjustment ring and the roller shaft 334 to rotate and fix the pressure adjustment ring 333.

[0029] In addition, during the edging process of the fiberboard, the edge portion of the fiberboard moves and smoothly enters between the upper chuck 335 and the lower chuck 331 through the chamfered edges of the upper chuck 335 and the lower chuck 331, playing a restraining and guiding role. In addition, the elastic extrusion between the upper chuck 335 and the lower chuck 331 makes the edging strip and the edge of the fiberboard stably aligned to prevent the edging strip from shifting.

[0030] In one embodiment of the present invention, Figure 3 、 Figure 4 As shown, a plurality of tooth grooves 339 are provided on the circumferential wall of the roller shaft 334. The tooth grooves 339 are parallel to the center line of the roller shaft 334. The upper chuck 335 is slidably adapted to the tooth grooves 339. The upper chuck 335 can slide vertically during the process of rotating along the roller shaft 334.

[0031] In one embodiment of the present invention, Figure 1-Figure 5 As shown, a guardrail 132 is provided at the top edge of the fiberboard support platform 13 , a guide roller 133 is provided inside the guardrail 132 , and a spring slide rod 131 is provided between the fiberboard support platform 13 and the base 12 .

[0032] A fiberboard driving assembly 34 is provided on the base 12 for driving the fiberboard to move along the fiberboard support 13. The fiberboard driving assembly 34 includes a base 341, a driving motor 342 and a driving roller 344, wherein the base 341 is provided on the base 12, the driving roller 344 is horizontally provided on the base 341, and the top of the driving roller 344 and the upper surface of the fiberboard support 13 and the lower chuck 331 are all on the same plane.

[0033] The driving motor 342 is disposed on the base 341 . A driving gear 343 is disposed on a power shaft of the driving motor 342 . A driven gear 345 is disposed at one end of the driving roller 344 . The driven gear 345 and the driving gear 343 are meshed with each other.

[0034] Specifically, during the fiberboard welting process, a drive motor 342 drives a drive roller 344, which, through the mutual compression of the guide rollers 322 above, drives the fiberboard horizontally along the fiberboard support 13, thereby ensuring that the welt strips are continuously adhered to the fiberboard edges. The guardrail 132 supports the vertical edges of the fiberboard, while the guide rollers 133 inside the guardrail 132 reduce resistance to the fiberboard's movement. The fiberboard support 13 uses a spring slide 131 to keep the fiberboard edge in close contact with the roller pressure shaft 334.

[0035] In one embodiment of the present invention, Figure 1-Figure 5 As shown, a guide roller bracket 32 ​​is provided on the vertical bracket 11, a guide roller 322 is provided at the bottom of the guide roller bracket 32, an elastic movable groove 321 is provided on the vertical bracket 11, and one end of the guide roller bracket 32 ​​is slidably provided in the elastic movable groove 321.

[0036] Specifically, during the movement of the fiberboard, the elastic movable groove 321 causes the guide roller bracket 32 ​​to have a downward pressure, and the guide roller bracket 32 ​​then squeezes the fiberboard downward through the guide roller 322, so that the fiberboard is in close contact with the surface of the driving roller 344, preventing slippage between the driving roller 344 and the fiberboard.

[0037] In one embodiment of the present invention, Figure 1-Figure 5 As shown, a welt release port 22 is provided on the vertical bracket 11, and a welt supply mechanism 2 is provided at the welt release port 22. The welt supply mechanism 2 includes a welt release roll 21, a glue brush 23 and a glue pump 24, wherein the welt release roll 21 is arranged at the feed end of the welt release port 22 through a release roll bracket 25, the glue brush 23 is arranged at the discharge end of the welt release port 22, the glue pump 24 is connected to the glue brush 23 through a hose, and a release guide roller 26 is provided at the feed end of the welt release port 22 to guide the welt strip.

[0038] Specifically, during the fiberboard welting process, the welt release roll 21 releases the welt strip, and the welt strip enters between the upper clamping plate 335 and the lower clamping plate 331 from the welt release port 22. During this period, the welt strip passes through the glue brush 23, and the glue pump 24 transfers glue to the glue brush 23. The glue brush 23 applies glue to the welt strip so that the welt strip has glue adhesion. Finally, the welt strip is rolled by the rolling shaft 334 between the upper clamping plate 335 and the lower clamping plate 331 to fit the edge of the fiberboard.

[0039] In order to clearly illustrate the above embodiment, refer to Figure 1-Figure 5 The specific working principle of the edge welt device for fiberboard processing of the present invention is as follows:

[0040] During the edging process of the fiberboard edge, the fiberboard is first placed horizontally on the fiberboard support 13, and the vertical edge part of the fiberboard is supported by the guardrail 132. The guide roller 133 on the inside of the guardrail 132 reduces the resistance of the fiberboard during movement. The fiberboard support 13 uses the spring slide rod 131 to make the fiberboard close to the roller shaft 334.

[0041] During the welting process, the edge of the fiberboard enters between the upper chuck 335 and the lower chuck 331. The compression spring 338 exerts a downward pressure on the upper chuck 335, causing the upper and lower chucks 335 and 331 to clamp the fiberboard on both sides, aligning the welt strip with the fiberboard edge. The lateral pressure of the fiberboard support 13 squeezes the welt strip against the edge of the fiberboard, preventing the welt strip from shifting.

[0042] During the welting process, the welt release roll 21 releases the welt strip, and the welt strip enters between the upper clamping plate 335 and the lower clamping plate 331 from the welt release port 22. During this period, the welt strip passes through the glue brush 23, and the glue pump 24 transfers glue to the glue brush 23. The glue brush 23 applies glue to the welt strip to make the welt strip have glue adhesion. Finally, the welt strip passes through the rolling shaft 334 between the upper clamping plate 335 and the lower clamping plate 331 and fits the edge of the fiberboard.

[0043] Finally, the driving motor 342 drives the driving roller 344 to rotate, and the driving roller 344 drives the fiberboard to move horizontally along the fiberboard support 13 by squeezing the guide roller 322 above, so that the edging strip can be continuously attached to the edge of the fiberboard.

[0044] In summary, the edging device for fiberboard processing in the embodiment of the present invention horizontally supports and guides the fiberboard through the fiberboard support platform, clamps the upper and lower surfaces of the fiberboard through the lower clamping plate and the upper clamping plate, and at the same time aligns the edging strip with the edge portion of the fiberboard by the lower clamping plate and the upper clamping plate to prevent the edging strip from shifting, and finally continuously attaches the edging strip to the edge portion of the fiberboard through the rotation of the roller shaft, so that the edging strip and the edge of the fiberboard are completely covered and spliced.

[0045] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.

Claims

1. A welt device for processing fiberboard, characterized in that: It comprises a support mechanism (1) and an edge-adhesive mechanism (3), wherein the support mechanism (1) comprises a vertical support (11), a base (12) and a fiberboard support platform (13), wherein the vertical support (11) and the fiberboard support platform (13) are arranged on the upper surface of the base (12); The wedging mechanism (3) includes a wedging motor (31) and a wedging assembly (33), wherein the wedging assembly (33) includes an upper chuck (335), a lower chuck (331) and a roller shaft (334), wherein the roller shaft (334) is rotatably arranged on the base (12), the lower chuck (331) is fixedly arranged on the roller shaft (334), the upper chuck (335) is slidably arranged on the roller shaft (334), a compression spring (338) is arranged on the upper surface of the upper chuck (335), and the power shaft of the wedging motor (31) is connected to the roller shaft (334).

2. The edge welt device for fiberboard processing according to claim 1, characterized in that: A pressure regulating ring (333) is provided on the threaded sleeve of the roller shaft (334), and the compression spring (338) is provided between the pressure regulating ring (333) and the upper chuck (335). Positioning grooves (337) are provided on both the pressure regulating ring (333) and the roller shaft (334), and chamfers are provided on opposite sides of the upper chuck (335) and the lower chuck (331).

3. The edge welt device for processing fiberboard according to claim 2, characterized in that: A plurality of tooth grooves (339) are provided on the circumferential wall of the roller shaft (334), the tooth grooves (339) are parallel to the center line of the roller shaft (334), and the upper chuck (335) is slidably fitted with the tooth grooves (339).

4. The edge welt device for processing fiberboard according to claim 1, characterized in that: A guardrail (132) is provided at the top edge of the fiberboard support platform (13), a guide roller (133) is provided inside the guardrail (132), and a spring slide rod (131) is provided between the fiberboard support platform (13) and the base (12).

5. The edge welt device for processing fiberboard according to claim 4, characterized in that: A fiberboard driving assembly (34) is provided on the base (12) for driving the fiberboard to move along the fiberboard support (13), the fiberboard driving assembly (34) comprising a base (341), a driving motor (342) and a driving roller (344), wherein the base (341) is provided on the base (12), the driving roller (344) is horizontally provided on the base (341), and the top of the driving roller (344) and the upper surface of the fiberboard support (13) and the lower chuck (331) are all on the same plane; The driving motor (342) is arranged on the base (341), a driving gear (343) is arranged on the power shaft of the driving motor (342), a driven gear (345) is arranged at one end of the driving roller (344), and the driven gear (345) and the driving gear (343) are meshed with each other.

6. The edge welt device for processing fiberboard according to claim 1, characterized in that: A guide roller bracket (32) is provided on the vertical bracket (11), a guide roller (322) is provided at the bottom of the guide roller bracket (32), an elastic movable groove (321) is provided on the vertical bracket (11), and one end of the guide roller bracket (32) is slidably provided in the elastic movable groove (321).

7. The edge welt device for processing fiberboard according to claim 1, characterized in that: The vertical support (11) is provided with a welt release port (22), and the welt release port (22) is provided with a welt supply mechanism (2), and the welt supply mechanism (2) includes a welt release roll (21), a glue brush (23) and a glue pump (24), wherein the welt release roll (21) is provided at the feed end of the welt release port (22), the glue brush (23) is provided at the discharge end of the welt release port (22), and the glue pump (24) is connected to the glue brush (23) through a hose.