Grouting protection device

By introducing distance sensors and photoelectric switches into the grouting device and combining it with electric cylinder lifting and adjustment, the problem of slurry overflow during the grouting process is solved, and real-time monitoring of the grouting distance and liquid level is achieved. This is suitable for products of multiple sizes and improves the accuracy and stability of grouting molding.

CN223383660UActive Publication Date: 2025-09-26QUANZHOU KUNTAI MACHINERY PRECISION MFG CO LTD
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Patent Information

Application Number
CN202422594683.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-26
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

In the prior art, it is difficult for the grouting molding device to monitor the grouting distance and liquid level in real time, which causes the slurry to easily overflow and reduces the practicality.

Method used

Distance sensors and photoelectric switches are used to monitor the distance between the grouting head and the product and the slurry height. The grouting pipe is driven up and down by an electric cylinder. Combined with the liftable photoelectric switch and fixing bolt adjustment, precise control of the grouting process is achieved.

Benefits of technology

It realizes adaptive grouting for products of different sizes, avoids slurry spilling and overflowing, and improves the practicality and control accuracy of the device.

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    Figure CN223383660U_ABST
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Abstract

The utility model discloses a grouting protection device which comprises a fixing frame, the top of the fixing frame is fixedly connected with a communication valve, a liftable grouting pipe is installed at the bottom of the fixing frame, and a liftable photoelectric switch is further arranged at the bottom of the fixing frame and located on the side face of the grouting pipe. The distance between the grouting head and a to-be-grouted product can be monitored in real time by arranging the distance sensor, the grouting pipe is driven by the electric cylinder to conduct lifting adjustment, and therefore the grouting head can be driven to stretch into the to-be-grouted product, and the grouting device can be suitable for grouting of products of different sizes and can also be used for grouting of the to-be-grouted product. The device is simple in structure and convenient to use, can effectively avoid scattering of slurry in the grouting process, can monitor the height of the slurry of products in real time through the photoelectric switch, can effectively avoid overflowing of the slurry, and can adjust the monitoring height of the photoelectric switch by loosening the fixing bolt, so that the practicability of the device is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grouting for ceramic production, in particular to a grouting protection device. Background Art

[0002] Slip injection molding is an ancient and traditional ceramic molding method with extremely wide applications. Any objects with complex, irregular shapes, thin walls, large volumes and no strict size requirements can be molded by slip injection.

[0003] As disclosed in the publication (announcement) number CN115256597A, a ceramic grouting machine is disclosed, comprising: a grouting mechanism, wherein the grouting mechanism comprises a grouting assembly, a driving assembly, a tightening assembly and a supporting member, wherein the grouting assembly comprises a machine tool, a lifting bracket, a grouting nozzle and a barrel, wherein the lifting bracket is fixedly connected to the machine tool, the grouting nozzle is fixedly connected to the lifting bracket, the barrel is fixedly connected to the machine tool, the grouting nozzle and the barrel are fixedly connected, the driving assembly comprises a motor, a driving shaft, a sprocket and a chain, wherein the motor is fixedly connected to the machine tool, the driving shafts are symmetrically arranged, one of the symmetrically arranged driving shafts is transmission-connected to the motor, and the other of the symmetrically arranged driving shafts is rotationally connected to the machine tool, the sprocket is transmission-connected to the symmetrically arranged driving shafts, and the chain is transmission-connected to the symmetrically arranged driving shafts. The sprocket and the chain that cooperate with each other are designed in a double row, and the clamping assembly is evenly arranged on the driving assembly. The clamping assembly includes a fixed block, a V-shaped frame, a telescopic member and a fixed rod. The fixed block is fixedly connected to the chain close to the machine tool, the V-shaped frame is hinged to the fixed block, one end of the telescopic member is hinged to the fixed block, and the other end of the telescopic member is hinged to the V-shaped frame, and the fixed rod is hinged to the end of the V-shaped frame away from the telescopic member. The support member is arranged on the driving assembly and cooperates with the clamping assembly; an auxiliary mechanism, the auxiliary mechanism is arranged on the support member, and the auxiliary mechanism is used to cooperate with the clamping assembly and the support member to stabilize the mold; a material receiving mechanism, the material receiving mechanism is arranged on the driving assembly, and the material receiving mechanism is used to collect the slurry spilled during the grouting process.

[0004] Although the above technical solution solves the corresponding technical problem, it still has the following defects:

[0005] The above technical solution is not convenient for monitoring the grouting distance and the grouting liquid level, and is likely to cause slurry overflow during the grouting process, thereby reducing practicality. Utility Model Content

[0006] The purpose of the present utility model is to provide a grouting protection device, which not only can monitor the distance between the grouting head and the product to be grouted in real time by setting a distance sensor, but also can drive the grouting pipe to be raised and lowered by the electric cylinder, so that the grouting head can be driven to extend into the product to be grouted. It can be suitable for grouting products of different sizes, and can effectively avoid the spillage of slurry during the grouting process. At the same time, the slurry height of the product can be monitored in real time by the photoelectric switch, thereby effectively avoiding the overflow of slurry. At the same time, the monitoring height of the photoelectric switch can be adjusted by loosening the fixing bolt, thereby greatly improving the practicality of the present utility model.

[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:

[0008] A grouting protection device, comprising:

[0009] A fixing frame, the top of which is fixedly connected with a connecting valve, the bottom of which is provided with a liftable grouting pipe, and the bottom of which is provided with a liftable photoelectric switch on the side of the grouting pipe.

[0010] The above-mentioned grouting protection device, wherein the top of the connecting valve is fixedly connected to a feed pipe for introducing slurry, a feed valve is installed on the side of the feed pipe, an electric cylinder is installed at the bottom of the fixed frame, and the output end of the electric cylinder is fixedly connected to the grouting pipe.

[0011] The above-mentioned grouting protection device, wherein a first connecting elbow is installed on the side of the connecting valve, and a connecting pipe is provided at the bottom of the first connecting elbow that can be raised and lowered.

[0012] The above-mentioned grouting protection device, wherein the bottom of the first connecting elbow is fixedly connected to a telescopic tube, and the bottom of the telescopic tube movably passes through the connecting tube and extends to the interior of the connecting tube.

[0013] The above-mentioned grouting protection device, wherein the bottom of the connecting pipe is fixedly connected to a second connecting elbow, and the side of the second connecting elbow is fixedly connected to the side of the grouting pipe.

[0014] The above-mentioned grouting protection device, wherein a grouting head is installed at the bottom of the grouting pipe, and a distance sensor is installed at the bottom of the grouting pipe and at the position corresponding to the grouting head.

[0015] The above-mentioned grouting protection device, wherein the side of the fixing frame is fixedly connected to a fixing seat, the fixing seat is provided with a liftable adjustment seat, and the photoelectric switch is fixedly connected to the bottom of the adjustment seat.

[0016] The above-mentioned grouting protection device, wherein, an adjustment groove is provided on the adjustment seat, and a fixing bolt for fixing the adjustment seat is threadedly installed on the fixing seat at a position corresponding to the adjustment groove.

[0017] The above-mentioned grouting protection device, wherein a cleaning port is provided on the side of the connecting valve away from the first connecting elbow.

[0018] The above-mentioned grouting protection device, wherein a delivery valve is installed on the side of the connecting pipe, and a sealing ring matching the telescopic pipe is installed on the top of the connecting pipe and at a position corresponding to the telescopic pipe.

[0019] The utility model has at least the following beneficial effects:

[0020] In the present utility model, a grouting protection device is realized, which not only can monitor the distance between the grouting head and the product to be grouted in real time by setting a distance sensor, but also can drive the grouting pipe to be raised and lowered by the electric cylinder, so that the grouting head can be driven to extend into the product to be grouted. It can be suitable for grouting products of different sizes, and can effectively avoid the spillage of slurry during the grouting process. At the same time, the slurry height of the product can be monitored in real time through the photoelectric switch, thereby effectively avoiding the overflow of slurry. At the same time, the monitoring height of the photoelectric switch can be adjusted by loosening the fixing bolt, thereby greatly improving the practicality of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0022] Figure 1 This is a structural diagram of the grouting protection device of the utility model;

[0023] Figure 2 This is a structural diagram of the front view of the grouting protection device of the utility model;

[0024] Figure 3 This is a schematic structural diagram of a side view of the grouting protection device of the utility model;

[0025] Figure 4 This is a structural diagram of a top view of the grouting protection device of the utility model.

[0026] Description of Figure Numbers:

[0027] 1. Fixed bracket; 2. Connecting valve; 3. Grouting pipe; 4. Photoelectric switch;

[0028] 201, feed pipe; 2011, feed valve; 2012, cleaning port;

[0029] 202, first connecting elbow; 2021, connecting pipe; 20211, delivery valve;

[0030] 203, telescopic tube; 2031, sealing ring;

[0031] 204, second connecting elbow;

[0032] 205, grouting head; 2051, distance sensor;

[0033] 206, electric cylinder;

[0034] 401, fixed seat; 4011, adjustable seat;

[0035] 402, adjustment slot; 4021, fixing bolt. DETAILED DESCRIPTION

[0036] The following will describe the implementation methods of the present application in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0037] Please refer to Figures 1 to 4 As shown, an embodiment of the present utility model provides a grouting protection device, comprising: a fixed frame 1, a connecting valve 2 is fixedly connected to the top of the fixed frame 1, a liftable grouting pipe 3 is installed at the bottom of the fixed frame 1, and a liftable photoelectric switch 4 is also provided at the bottom of the fixed frame 1 and on the side of the grouting pipe 3.

[0038] Please refer to Figures 1 to 4 As shown, the top of the connecting valve 2 is fixedly connected to a feed pipe 201 for introducing slurry, a feed valve 2011 is installed on the side of the feed pipe 201, an electric cylinder 206 is installed at the bottom of the fixed frame 1, and the output end of the electric cylinder 206 is fixedly connected to the grouting pipe 3.

[0039] Please refer to Figures 1 to 4 As shown, a first connecting elbow 202 is installed on the side of the connecting valve 2, and a connecting pipe 2021 that can be raised and lowered is provided at the bottom of the first connecting elbow 202.

[0040] Please refer to Figures 1 to 4 As shown, the bottom of the first connecting elbow 202 is fixedly connected to the telescopic tube 203 , and the bottom of the telescopic tube 203 movably passes through the connecting tube 2021 and extends to the interior of the connecting tube 2021 .

[0041] Please refer to Figures 1 to 4 As shown, the bottom of the connecting pipe 2021 is fixedly connected to the second connecting elbow 204, and the side of the second connecting elbow 204 is fixedly connected to the side of the grouting pipe 3.

[0042] Please refer to Figures 1 to 4 As shown, a grouting head 205 is installed at the bottom of the grouting pipe 3 , and a distance sensor 2051 is installed at the bottom of the grouting pipe 3 and at a position corresponding to the grouting head 205 .

[0043] Please refer to Figures 1 to 4 As shown, a fixing seat 401 is fixedly connected to the side of the fixing frame 1 , a liftable adjustment seat 4011 is provided on the fixing seat 401 , and the photoelectric switch 4 is fixedly connected to the bottom of the adjustment seat 4011 .

[0044] Please refer to Figures 1 to 4 As shown, an adjustment slot 402 is provided on the adjustment seat 4011, and a fixing bolt 4021 for fixing the adjustment seat 4011 is threadedly installed on the fixing seat 401 at a position corresponding to the adjustment slot 402;

[0045] By adopting the above technical solution, by providing the adjustment slot 402 and the fixing bolt 4021 , the adjustment seat 4011 can be firmly limited after adjustment, thereby increasing the stability of the photoelectric switch 4 after height adjustment.

[0046] Please refer to Figures 1 to 4 As shown, a cleaning port 2012 is provided on the side of the connecting valve 2 away from the first connecting elbow 202;

[0047] By adopting the above technical solution, the connecting valve 2 is cleaned by setting the cleaning port 2012 .

[0048] Please refer to Figures 1 to 4 As shown, a delivery valve 20211 is installed on the side of the connecting pipe 2021, and a sealing ring 2031 matching the telescopic pipe 203 is installed on the top of the connecting pipe 2021 and at the position corresponding to the telescopic pipe 203;

[0049] By adopting the above technical solution, the sealing performance of the telescopic tube 203 during lifting and lowering adjustment is increased by providing the sealing ring 2031 .

[0050] The working principle of the present invention is: not only can the distance between the grouting head 205 and the product to be grouted be monitored in real time by setting the distance sensor 2051, but the grouting pipe 3 can also be driven to be raised and lowered by the electric cylinder 206, so that the grouting head 205 can be driven to extend into the product to be grouted. It can be suitable for grouting products of different sizes, and can effectively avoid the spillage of slurry during the grouting process. At the same time, the slurry height of the product can be monitored in real time through the photoelectric switch 4, thereby effectively avoiding slurry overflow. At the same time, by loosening the fixing bolt 4021, the monitoring height of the photoelectric switch 4 can be adjusted, thereby greatly improving the practicality of the present invention.

[0051] The above description shows and describes several preferred embodiments of the present invention. However, as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the present invention as taught herein or through the techniques or knowledge in the relevant field. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention are intended to be protected by the claims appended hereto.

Claims

1. A grouting protection device, comprising a fixing frame (1), characterized in that: A connecting valve (2) is fixedly connected to the top of the fixing frame (1), a liftable grouting pipe (3) is installed at the bottom of the fixing frame (1), and a liftable photoelectric switch (4) is also provided at the bottom of the fixing frame (1) and on the side of the grouting pipe (3).

2. A grouting protection device according to claim 1, characterized in that: A feed pipe (201) for introducing slurry is fixedly connected to the top of the connecting valve (2), a feed valve (2011) is installed on the side of the feed pipe (201), an electric cylinder (206) is installed at the bottom of the fixing frame (1), and the output end of the electric cylinder (206) is fixedly connected to the grouting pipe (3).

3. A grouting protection device according to claim 2, characterized in that: A first connecting elbow (202) is installed on the side of the connecting valve (2), and a connecting pipe (2021) is provided at the bottom of the first connecting elbow (202) that can be raised and lowered.

4. A grouting protection device according to claim 3, characterized in that: The bottom of the first connecting elbow (202) is fixedly connected to a telescopic tube (203), and the bottom of the telescopic tube (203) movably passes through the connecting tube (2021) and extends to the interior of the connecting tube (2021).

5. A grouting protection device according to claim 4, characterized in that: The bottom of the connecting pipe (2021) is fixedly connected to a second connecting elbow (204), and the side of the second connecting elbow (204) is fixedly connected to the side of the grouting pipe (3).

6. A grouting protection device according to claim 5, characterized in that: A grouting head (205) is installed at the bottom of the grouting pipe (3), and a distance sensor (2051) is installed at the bottom of the grouting pipe (3) and at a position corresponding to the grouting head (205).

7. A grouting protection device according to claim 6, characterized in that: A fixing seat (401) is fixedly connected to the side of the fixing frame (1), a liftable adjustment seat (4011) is provided on the fixing seat (401), and the photoelectric switch (4) is fixedly connected to the bottom of the adjustment seat (4011).

8. A grouting protection device according to claim 7, characterized in that: An adjustment slot (402) is provided on the adjustment seat (4011), and a fixing bolt (4021) for fixing the adjustment seat (4011) is threadedly mounted on the fixing seat (401) at a position corresponding to the adjustment slot (402).

9. A grouting protection device according to claim 8, characterized in that: A cleaning port (2012) is provided on a side of the connecting valve (2) away from the first connecting elbow (202).

10. A grouting protection device according to claim 9, characterized in that: A delivery valve (20211) is installed on the side of the connecting pipe (2021), and a sealing ring (2031) matching the telescopic pipe (203) is installed on the top of the connecting pipe (2021) and at a position corresponding to the telescopic pipe (203).

Citation Information

Patent Citations

  • Ceramic grouting machine

    CN115256597A