Prefabricated part demolding system

By designing a prefabricated component demoulding system and utilizing the combined movement of flipping, lifting and translation mechanisms, the automated demoulding of various types of components is achieved, solving the problems of insufficient automation and generalization in existing technologies, improving production efficiency and reducing costs.

CN223383689UActive Publication Date: 2025-09-26HUNAN WUXIN MACHINERY
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Patent Information

Application Number
CN202422564982.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-26
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The existing prefabricated component production lines lack automation and universality when producing different types of components, resulting in low production efficiency and a lot of manual intervention.

Method used

A prefabricated component demoulding system is designed, which includes a bracket, a clamping mechanism, a demoulding platform and a component tray. Through the combined movement of the flipping, lifting and translation mechanisms, the component mold and the tray can be stably rotated and separated, supporting the automatic demoulding of various types of components.

Benefits of technology

It improves the automation level and versatility of the prefabricated component production line, reduces production costs, improves production efficiency, and is suitable for many different types of prefabricated components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a prefabricated part demoulding system which comprises a support, a clamping mechanism, a demoulding platform and a component tray, the support is provided with a turnover mechanism, a lifting mechanism and a translation mechanism, and the component tray is connected with or separated from a component mould. After the component mold is in place, the clamping mechanism grabs the component tray and ascends, the component tray overturns by 180 degrees, is arranged downwards and moves to the position above the component mold, then descends to be connected with the component mold, the clamping mechanism clamps the component mold and overturns by 180 degrees again, the component tray is located below the prefabricated component, and the prefabricated component is located below the component mold; after demolding is completed on the demolding platform, the prefabricated component is separated from the component mold and falls on the component tray, the component mold is separated from the component tray, the clamping mechanism clamps the component mold again, and the component mold is overturned and reset and returns to the mold conveying table again through lifting and translation movement; thus, the universality is good, and the automation degree is high.
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Description

Technical Field

[0001] The utility model relates to the field of prefabricated component production equipment, in particular to a prefabricated component demoulding system. Background Art

[0002] With the continuous improvement of technology, the production requirements of prefabricated components are getting higher and higher. Various types of components are required to be produced on automated production lines. At the same time, in order to reduce production costs, the requirements for the universality of prefabricated component production lines are also getting higher and higher. When prefabricated components of existing processes are produced on production lines, they are generally designed for components with large quantities and relatively regular shapes, while other types of components still require a lot of manual labor for production. In order to improve the universality and automation of the production line, universal automatic demoulding of different components is a problem that must be solved. The existing prefabricated component mold table ring production line places the mold on a standard mold table, and the mold table circulates on the ring production line, which is compatible with the production of various types of components. In view of the characteristics of mold table production, a demoulding system that is compatible with the demoulding of various components is provided, thereby improving the automation and universality of the prefabricated component production line, improving production efficiency, and reducing production costs, which has become an urgent need in this field. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a prefabricated component demoulding system with high automation and good versatility.

[0004] The utility model further provides a demoulding method of the prefabricated component demoulding system.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] A prefabricated component demoulding system includes a bracket, a clamping mechanism, a demoulding platform and a component tray. The bracket is provided with a flipping mechanism for driving the clamping mechanism to flip, a lifting mechanism for driving the clamping mechanism to lift and lower, and a translation mechanism for driving the clamping mechanism to reciprocate and translate. The component tray can be connected to or separated from the component mold.

[0007] As a further improvement of the above technical solution: the translation mechanism is arranged on the bracket, the lifting mechanism is arranged on the translation mechanism, the flipping mechanism is arranged on the lifting mechanism, and the clamping mechanism is arranged on the flipping mechanism.

[0008] As a further improvement of the above technical solution: the bracket and the translation mechanism are both door-shaped structures, a translation guide structure is provided between the upper part of the bracket and the translation mechanism; and a lifting guide structure is provided between the two sides of the translation mechanism and the lifting mechanism.

[0009] As a further improvement of the above technical solution: the clamping mechanism includes a plurality of latches, and the component tray and the component mold are both provided with a plurality of sockets that cooperate with the latches.

[0010] As a further improvement of the above technical solution: the component tray is provided with a rotatable lock hook and an elastic member for resetting the lock hook, the demoulding platform is provided with an unlocking part for pushing the lock hook to rotate and open, and the component mold is provided with a lock pin that cooperates with the lock hook.

[0011] As a further improvement of the above technical solution: the demoulding platform is provided with a demoulding lifting mechanism for lifting the component tray, a first component conveying mechanism and a conveying lifting mechanism for lifting the first component conveying mechanism.

[0012] As a further improvement of the above technical solution: a plurality of lifting channels are provided on the component tray, and the first component conveying mechanism includes a plurality of conveying rollers, and the plurality of conveying rollers are arranged in a one-to-one correspondence with the plurality of lifting channels.

[0013] As a further improvement of the above technical solution: a second component conveying mechanism is provided on one side of the demoulding platform.

[0014] A demoulding method for the above-mentioned prefabricated component demoulding system comprises the following steps:

[0015] a. After the mold conveyor platform transports the component mold into place, the clamping mechanism grabs the component tray from the demoulding platform, the lifting mechanism drives the component tray to rise, the flipping mechanism drives the component tray to flip 180 degrees so that the component tray is arranged downward, and the translation mechanism drives the component tray to move above the component mold;

[0016] b. The lifting mechanism drives the component tray to descend, the component tray is connected to the component mold, the clamping mechanism is separated from the component tray, the lifting mechanism drives the clamping mechanism to descend, and the clamping mechanism clamps the component mold;

[0017] c. The lifting mechanism drives the component mold to rise, and the flipping mechanism drives the component mold and the component tray to flip 180 degrees, so that the component tray is located below the prefabricated component, and the prefabricated component is located below the component mold. The translation mechanism drives the component tray and the component mold to move above the demoulding platform;

[0018] d. The lifting mechanism drives the component mold to descend, the component tray falls on the demoulding platform, and the clamping mechanism separates from the component mold;

[0019] e. The prefabricated components are demoulded on the demoulding platform;

[0020] f. The clamping mechanism clamps the component mold again, the lifting mechanism drives the component mold to rise, the flipping mechanism drives the component mold to flip 180 degrees so that the component mold is arranged upward, and the translation mechanism drives the component mold to move above the mold conveying platform;

[0021] g. The lifting mechanism drives the component mold to descend, and the component mold falls on the mold conveying platform. The clamping mechanism separates from the component mold, and the mold conveying platform conveys the component mold to the downstream workstation.

[0022] As a further improvement of the above technical solution: Step e is specifically as follows: the demoulding lifting mechanism lifts up the component pallet, prefabricated components and component molds, and then descends and separates from the component pallet. The component pallet, prefabricated components and component molds fall under the action of gravity, and this is repeated until all the prefabricated components are released from the component molds and fall onto the component pallet.

[0023] As a further improvement of the above technical solution: in step f, after the component mold rises and separates from the prefabricated component, the conveying jacking mechanism jacks up the first component conveying mechanism, and the prefabricated component falls on the first component conveying mechanism. The component transfer trolley drives the second component conveying mechanism to move toward the demoulding platform and the transfer jacking mechanism jacks up the second component conveying mechanism, so that the second component conveying mechanism is docked with the first component conveying mechanism, and the first component conveying mechanism conveys the prefabricated component to the second component conveying mechanism.

[0024] Compared with the prior art, the advantages of the present invention are:

[0025] The prefabricated component demoulding system disclosed in the present invention is as follows: after the mold conveying platform conveys the prefabricated component together with the component mold into place, the clamping mechanism grabs the component tray from the demoulding platform, the lifting mechanism drives the component tray to rise, the flipping mechanism drives the component tray to flip 180 degrees to make it face downward, the translation mechanism drives the component tray to move above the component mold, the component tray descends and connects with the component mold, the clamping mechanism separates from the component tray and descends to clamp the component mold, which facilitates the stable rotation of the component mold and the component tray as a whole, and then the clamping mechanism rises and flips 180 degrees again, so that the component tray is located above the prefabricated component mold. The prefabricated component is located below the component mold so that the prefabricated component and the component mold can be separated during subsequent demoulding. The component tray returns to the demoulding platform through translation and lifting motion, and the clamping mechanism is separated from the component mold. After demoulding is completed on the demoulding platform, the prefabricated component is separated from the component mold and falls onto the component tray. The component mold is separated from the component tray, and the clamping mechanism clamps the component mold again. The component mold flips and resets and returns to the mold conveying platform through lifting and translation motion. The mold conveying platform conveys the component mold to the downstream station, and then the next component mold is demoulded, and the cycle continues. The prefabricated component demoulding system disclosed in the utility model can be used for many different types of prefabricated components, has good versatility, and a high degree of automation.

[0026] The demoulding method of the prefabricated component demoulding system disclosed by the utility model can be used for demoulding of various different types of prefabricated components, has good versatility and high degree of automation.

[0027] Other features and advantages of the present invention will be described in detail in the subsequent detailed description of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the main structure of the clamping mechanism of the utility model grabbing a component tray and lifting it.

[0029] Figure 2 This is a schematic diagram of the main structure of the component tray of the utility model when it is flipped 180 degrees.

[0030] Figure 3 This is a schematic diagram of the main structure of the connection between the component tray and the component mold of the utility model.

[0031] Figure 4 It is a schematic diagram of the main structure of the component clamping mechanism of the utility model grabbing the component mold.

[0032] Figure 5 It is a schematic diagram of the main structure of the component mold of the utility model after lifting.

[0033] Figure 6 This is a schematic diagram of the main structure of the utility model in which the component tray is flipped 180 degrees and returned to the top of the demoulding platform.

[0034] Figure 7 It is a side view structural schematic diagram of the component tray of the utility model descending onto the demoulding platform.

[0035] Figure 8 It is a side structural schematic diagram of the first component conveying mechanism of the utility model after being jacked up.

[0036] Figure 9 It is a side structural schematic diagram of the clamping mechanism of the utility model grabbing a component mold and lifting it.

[0037] Figure 10 It is a side structural schematic diagram of the second component conveying mechanism and the first component conveying mechanism docking with each other in the utility model.

[0038] Figure 11 It is a side structural schematic diagram of the utility model in which the prefabricated component is transferred to the second component conveying mechanism.

[0039] The numbers in the figure represent:

[0040] 1. Bracket; 11. Translation guide rail; 2. Clamping mechanism; 21. Latch; 3. Demolding platform; 31. Unlocking part; 32. Demolding jacking mechanism; 33. First component conveying mechanism; 331. Conveying roller; 34. Conveying jacking mechanism; 4. Component tray; 41. Locking hook; 42. Elastic member; 5. Flipping mechanism; 6. Lifting mechanism; 61. Lifting guide rail; 62. Lifting body; 63. Lifting guide wheel; 7. Translation mechanism; 71. Translation guide wheel; 8. Component mold; 81. Locking pin; 82. Prefabricated component; 91. Mold conveying platform; 92. Component transfer trolley; 921. Second component conveying mechanism; 922. Transfer-out jacking mechanism. DETAILED DESCRIPTION

[0041] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0042] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0043] In this utility model, unless otherwise specified or limited, the terms "assemble," "connect," "connect," "fix," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0044] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0045] like Figures 1 to 11As shown, the prefabricated component demoulding system of this embodiment includes a support 1, a clamping mechanism 2, a demoulding platform 3, and a component tray 4. The support 1 is provided with a turning mechanism 5 for driving the clamping mechanism 2 to turn, a lifting mechanism 6 for driving the clamping mechanism 2 to rise and fall, and a translation mechanism 7 for driving the clamping mechanism 2 to reciprocate and translate. The component tray 4 can be connected to and separated from the component mold 8. The turning function can be achieved by a motor or a motor combined with a gear set, and the lifting function can be achieved by a sprocket chain mechanism, a rack and pinion mechanism, or an oil cylinder.

[0046] In the demoulding system of the prefabricated component of this embodiment, after the mold conveying platform 91 conveys the prefabricated component 82 together with the component mold 8 into place, the clamping mechanism 2 grabs the component tray 4 from the demoulding platform 3, the lifting mechanism 6 drives the component tray 4 to rise, the flipping mechanism 5 drives the component tray 4 to flip 180° so that it is arranged downward, the translation mechanism 7 drives the component tray 4 to move above the component mold 8, the component tray 4 descends and connects with the component mold 8, the clamping mechanism 2 separates from the component tray 4 and descends to clamp the component mold 8, which facilitates the stable rotation of the component mold 8 and the component tray 4 as a whole, and then the clamping mechanism 2 rises and flips 180° again, so that the component tray 4 is located below the prefabricated component 82, and the prefabricated component 82 is in the The prefabricated component 82 is separated from the component mold 8 below the component mold 8 for subsequent demoulding. The component mold 8 and the component tray 4 return to the demoulding platform 3 through translation and lifting movement. The clamping mechanism 2 separates from the component mold 8. After the demoulding is completed on the demoulding platform 3, the prefabricated component 82 is separated from the component mold 8 and falls on the component tray 4. The component mold 82 is separated from the component tray 4. The clamping mechanism 2 clamps the component mold 8 again. The component mold 8 flips and resets and returns to the mold conveying platform 91 through lifting and translation movement. The component tray 4 stays on the demoulding platform 3. The mold conveying platform 91 conveys the component mold 8 to the downstream station, and then the next component mold 8 is demoulded, and the cycle continues. The prefabricated component demoulding system of this embodiment can be used for many different types of prefabricated components 82, has good versatility, and a high degree of automation.

[0047] Furthermore, in this embodiment, the translation mechanism 7 is disposed on the bracket 1, the lifting mechanism 6 is disposed on the translation mechanism 7, the flipping mechanism 5 is disposed on the lifting mechanism 6, and the clamping mechanism 2 is disposed on the flipping mechanism 5. During operation, the flipping mechanism 5 drives the clamping mechanism 2 to flip, the lifting mechanism 6 drives the flipping mechanism 5, the clamping mechanism 2, etc. to rise and fall, and the translation mechanism 7 drives the lifting mechanism 6, the flipping mechanism 5, and the clamping mechanism 2 to translate as a whole, resulting in a reasonable and effective structure. Of course, in other embodiments, the connection method of the clamping mechanism 2, the flipping mechanism 5, the lifting mechanism 6, and the translation mechanism 7 can also be adjusted. For example, the clamping mechanism 2 is disposed on the lifting mechanism 6, the lifting mechanism 6 is disposed on the flipping mechanism 5, the lifting mechanism 6 drives the clamping mechanism 2 to rise and fall, and the flipping mechanism 5 drives the lifting mechanism 6 and the clamping mechanism 2 to flip as a whole.

[0048] Furthermore, in this embodiment, the bracket 1 and the translation mechanism 7 are both door-shaped structures, and a translation guide rail 11 is provided on the upper part of the bracket 1. The translation mechanism 7 includes a translation guide wheel 71 that cooperates with the translation guide rail 11 (that is, the translation guide rail 11 and the translation guide wheel 71 constitute a translation guide structure. Of course, in other embodiments, the translation guide structure can also be in other forms, such as guide rails and sliders, slide grooves and guide wheels, etc.). The lifting mechanism 6 includes a lifting guide rail 61 and a lifting body 62. The lifting guide rails 61 are provided on both sides of the translation mechanism 7. The lifting body 62 is provided with a lifting guide wheel 63 that cooperates with the lifting guide rail 61 (that is, the lifting guide rail 61 and the lifting guide wheel 63 constitute a lifting guide structure. Of course, in other embodiments, the lifting guide structure can also be in other forms, such as guide rails and sliders, slide grooves and guide wheels, etc., which will not be repeated). The flipping mechanism 5 is provided on the lifting body 62. The gate-shaped structure of the bracket 1 and translation mechanism 7, with the lifting mechanism 6 and the tilting mechanism 5 located on either side of the translation mechanism 7, creates good symmetry. This allows for good force balance when the clamping mechanism 2 clamps the component tray 4 and component mold 8 from both sides. This also facilitates the arrangement of the demolding platform 3 and mold conveyor platform 91 within the bracket 1, resulting in a compact structure and minimal space. The translation guide rails 11 and translation guide wheels 71 provide guidance for translational motion, ensuring smooth movement and preventing deviation. The lifting guide rails 61 and lifting guide wheels 63 also provide guidance for lifting motion, ensuring a smooth lifting process and preventing deviation.

[0049] See Figure 9 Furthermore, in this embodiment, the clamping mechanism 2 includes a plurality of latches 21, and the component tray 4 and component mold 8 are each provided with a plurality of sockets that cooperate with the latches 21. After the plurality of latches 21 extend and correspondingly insert into the plurality of sockets, the clamping mechanism 2 can drive the component tray 4 or component mold 8 to flip. After the latches 21 retract, the clamping mechanism 2 is separated from the component tray 4 and component mold 8. This structure is simple, reliable, and highly efficient.

[0050] Furthermore, in this embodiment, a rotatable lock hook 41 and an elastic member 42 (such as a coil spring or an elastic rope, etc.) for resetting the lock hook 41 are provided on the component tray 4, an unlocking portion 31 (such as a bump or a plate, etc.) for pushing the lock hook 41 to rotate and open is provided on the demoulding platform 3, and a lock pin 81 that cooperates with the lock hook 41 is provided on the component mold 8. When the component tray 4 descends, the lock pin 81 overcomes the elastic force of the elastic member 42 and can be snapped into the lock hook 41, thereby connecting the component tray 4 and the component mold 8 as a whole; after the component tray 4 descends onto the demoulding platform 3, the unlocking portion 31 pushes the lock hook 41, causing the lock hook 41 to rotate and open, at which time the clamping mechanism 2 can grab the component mold 8, and the lifting mechanism 6 drives the clamping mechanism 2 and the component mold 8 to rise, thereby realizing the separation of the component mold 8 from the component tray 4, which is reliable, simple in structure and reliable.

[0051] Furthermore, in this embodiment, the demoulding platform 3 is provided with a demoulding lifting mechanism 32 for lifting the component tray 4, a first component conveying mechanism 33, and a conveying lifting mechanism 34 for lifting the first component conveying mechanism 33. Preferably, a component transfer trolley 92 is provided on one side of the demoulding platform 3, and the component transfer trolley 92 is provided with a second component conveying mechanism 921 and a transfer lifting mechanism 922 for lifting the second component conveying mechanism 921. Among them, each lifting mechanism can adopt a cylinder, an oil cylinder, etc. to realize the lifting function. After the component tray 4, the prefabricated component 82 and the component mold 8 fall on the demoulding platform 3, the demoulding lifting mechanism 32 lifts the component tray 4, the prefabricated component 82 and the component mold 8, and then the demoulding lifting mechanism 32 quickly descends to perform gravity demoulding, so that the prefabricated component 82 is separated from the component mold 8 and falls on the component tray 4, which can be used for demoulding various types of prefabricated components 82. For some prefabricated components 82 that are difficult to remove, gravity demolding can be repeated multiple times until all prefabricated components 82 are removed from the component mold 8. The component transfer trolley 92 and the transfer lifting mechanism 922 can drive the second component conveying mechanism 921 to move and rise and fall, thereby docking the second component conveying mechanism 921 with the first component conveying mechanism 33, facilitating the transfer of the prefabricated components 82 from the first component conveying mechanism 33 to the second component conveying mechanism 921, so that the demolding platform 3 enters the next cycle.

[0052] Furthermore, in this embodiment, a plurality of lifting channels are provided on the component tray 4 (for example, the component tray 4 is formed of a plurality of spaced-apart square tubes, the gaps between the square tubes forming the lifting channels, which have high structural strength and are easy to manufacture; or the component tray 4 can be opened to form the lifting channels), and the first component conveying mechanism 33 includes a plurality of conveying rollers 331, which are arranged in a one-to-one correspondence with the plurality of lifting channels. After demolding is completed, the conveying lifting mechanism 34 lifts the first component conveying mechanism 33 upward through the lifting channels, and the conveying rollers 331 can lift the prefabricated component 82 from the component tray 4, and then the plurality of conveying rollers 331 are started to output the prefabricated component 82 to the second component conveying mechanism 921. After the output is completed, the conveying lifting mechanism 34 drives the first component conveying mechanism 33 to descend and reset. The second component conveying mechanism 921 may also use a plurality of spaced apart conveying rollers 331 to convey the prefabricated components 82 so that the prefabricated components 82 can be transferred out of the second component conveying mechanism 921 by a forklift or the like. Details will not be repeated here.

[0053] The demoulding method of the prefabricated component demoulding system of this embodiment includes the following steps:

[0054] See also Figure 1 and Figure 2a. After the mold conveying platform 91 conveys the component mold 8 into position, the clamping mechanism 2 grabs the component tray 4 from the demoulding platform 3 (specifically, the pins 21 of the clamping mechanism 2 are inserted into the sockets of the component mold 8 in a one-to-one correspondence). The lifting mechanism 6 drives the component tray 4 to rise. The flipping mechanism 5 drives the component tray 4 to flip 180 degrees so that the component tray 4 is arranged downward so that the component tray 4 is connected to the component mold 8. The translation mechanism 7 drives the component tray 4 to move above the component mold 8.

[0055] See also Figure 3 and Figure 4 b. The lifting mechanism 6 drives the component tray 4 to descend, and the component tray 4 is connected to the component mold 8 (specifically, the locking pin 81 overcomes the elastic force of the elastic member 42 and is locked into the locking hook 41, thereby connecting the component tray 4 and the component mold 8 as a whole). The clamping mechanism 2 is separated from the component tray 4 (specifically, the pins 21 of the clamping mechanism 2 are withdrawn from the sockets of the component mold 8). The lifting mechanism 6 drives the clamping mechanism 2 to descend, and the clamping mechanism 2 clamps the component mold 8 (specifically, the pins 21 of the clamping mechanism 2 are inserted into the sockets of the component mold 8 in a one-to-one correspondence).

[0056] See also Figure 5 and Figure 6 c. The lifting mechanism 6 drives the component mold 8 to rise (of course, the component tray 4 also rises accordingly), and the flipping mechanism 5 drives the component mold 8 and the component tray 4 to flip 180 degrees, so that the component tray 4 is located below the prefabricated component 82, and the prefabricated component 82 is located below the component mold 8, which facilitates the prefabricated component 82 to be removed from the component mold 8 and fall onto the component tray 4, reducing the difficulty of demoulding. The translation mechanism 7 drives the component tray 4 and the component mold 8 to move to above the demoulding platform 3;

[0057] See also Figure 7 d. The lifting mechanism 6 drives the component mold 8 to descend (of course, the component tray 4 also descends), the component tray 4 falls on the demoulding platform 3, and the clamping mechanism 2 is separated from the component mold 8 to prevent the clamping mechanism 2 from hindering the demoulding process;

[0058] e. The prefabricated component 82 is demoulded on the demoulding platform 3;

[0059] See also Figure 9 f. The clamping mechanism 2 clamps the component mold 8 again, the lifting mechanism 6 drives the component mold 8 to rise, the flipping mechanism 5 drives the component mold 8 to flip 180 degrees so that the component mold 8 is arranged upward, and the translation mechanism 7 drives the component mold 8 to move above the mold conveying platform 91 so as to return the component mold 8 to the mold conveying platform 91;

[0060] g. The lifting mechanism 6 drives the component mold 8 to descend, and the component mold 8 falls on the mold conveying platform 91. The clamping mechanism 2 separates from the component mold 8. The mold conveying platform 91 conveys the component mold 8 to the downstream station, and then the next component mold 8 is demolded.

[0061] The demoulding method of the prefabricated component demoulding system of this embodiment can be used for demoulding a variety of different types of prefabricated components 82, and has good versatility and a high degree of automation.

[0062] See also Figure 8 Furthermore, in this embodiment, step e is specifically as follows: the demolding lifting mechanism 32 lifts the component tray 4, prefabricated components 82, and component mold 8, then descends and separates from the component tray 4. The component tray 4, prefabricated components 82, and component mold 8 fall under the action of gravity. This process is repeated until all prefabricated components 82 are ejected from the component mold 8 and land on the component tray 4. Gravity demolding can be used to demold a variety of different types of prefabricated components 82, has a simple structure, and has good versatility in the demolding platform 3. Of course, in other embodiments, the demolding platform 3 can also adopt other demolding methods.

[0063] See also Figure 9 、 Figure 10 and Figure 11 In this embodiment, in step f, after the component mold 8 rises and separates from the prefabricated component 82, the conveying jacking mechanism 34 jacks up the first component conveying mechanism 33. At this time, the conveying roller 331 passes through the jacking channel, and the prefabricated component 82 falls on the first component conveying mechanism 33. The component transfer trolley 92 drives the second component conveying mechanism 921 to move toward the demoulding platform 3 and transfers the jacking mechanism 922 to jack up the second component conveying mechanism 921, so that the second component conveying mechanism 921 is docked with the first component conveying mechanism 33. The first component conveying mechanism 33 conveys the prefabricated component 33 to the second component conveying mechanism 921, completing the transfer of the prefabricated component 82 from the first component conveying mechanism 33 to the second component conveying mechanism 921, so that the demoulding platform 3 enters the next cycle.

[0064] Although the present invention has been disclosed above with reference to preferred embodiments, this is not intended to limit the present invention. Any person skilled in the art can, without departing from the scope of the present invention, utilize the technical content disclosed above to make many possible changes and modifications to the present invention, or modify it into equivalent embodiments with equivalent variations. Therefore, any simple modifications, equivalent variations, and modifications made to the above embodiments based on the technical essence of the present invention, without departing from the content of the present invention, should fall within the scope of protection of the present invention.

Claims

1. A prefabricated component demoulding system, characterized in that: The invention comprises a support (1), a clamping mechanism (2), a demoulding platform (3) and a component tray (4); the support (1) is provided with a turning mechanism (5) for driving the clamping mechanism (2) to turn over, a lifting mechanism (6) for driving the clamping mechanism (2) to rise and fall, and a translation mechanism (7) for driving the clamping mechanism (2) to move back and forth; the component tray (4) can be connected to or separated from the component mold (8).

2. The prefabricated component demoulding system according to claim 1, characterized in that: The translation mechanism (7) is arranged on the bracket (1), the lifting mechanism (6) is arranged on the translation mechanism (7), the turnover mechanism (5) is arranged on the lifting mechanism (6), and the clamping mechanism (2) is arranged on the turnover mechanism (5).

3. The prefabricated component demoulding system according to claim 2, characterized in that: The bracket (1) and the translation mechanism (7) are both door-shaped structures; a translation guide structure is provided between the upper portion of the bracket (1) and the translation mechanism (7); and a lifting guide structure is provided between the two sides of the translation mechanism (7) and the lifting mechanism (6).

4. The prefabricated component demoulding system according to claim 1, characterized in that: The clamping mechanism (2) comprises a plurality of latches (21), and the component tray (4) and the component mold (8) are both provided with a plurality of sockets that cooperate with the latches (21).

5. The prefabricated component demoulding system according to claim 1, characterized in that: The component tray (4) is provided with a rotatable locking hook (41) and an elastic member (42) for resetting the locking hook (41); the demoulding platform (3) is provided with an unlocking portion (31) for pushing the locking hook (41) to rotate and open; and the component mold (8) is provided with a locking pin (81) that cooperates with the locking hook (41).

6. The prefabricated component demoulding system according to any one of claims 1 to 5, characterized in that: The demoulding platform (3) is provided with a demoulding lifting mechanism (32) for lifting the component tray (4), a first component conveying mechanism (33), and a conveying lifting mechanism (34) for lifting the first component conveying mechanism (33).

7. The prefabricated component demoulding system according to claim 6, characterized in that: The component tray (4) is provided with a plurality of lifting channels, and the first component conveying mechanism (33) comprises a plurality of conveying rollers (331), and the plurality of conveying rollers (331) are arranged in a one-to-one correspondence with the plurality of lifting channels.

8. The prefabricated component demoulding system according to claim 7, characterized in that: A second component conveying mechanism (921) is provided on one side of the demoulding platform (3).