Skin rolling machine

The guide calibration device is used to adjust the position of the upper and lower calibration rollers and guide plates of the skin roller press, which solves the problem of raw material deviation, improves the molding quality and practicality of the equipment, and reduces the scrap rate.

CN223384002UActive Publication Date: 2025-09-26DALIAN WILL EQUIP TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422787338.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-26
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

During the use of the existing skin roller press, some raw materials are easily deviated when entering the feed port, resulting in low quality of the finished skin and poor forming accuracy, which increases the scrap rate.

Method used

A guide calibration device is used, including a support base, a fixing frame, a cylinder, upper and lower calibration rollers and a guide plate. By adjusting the distance between the upper and lower calibration rollers and the position of the guide plate, it is ensured that the material does not deviate during feeding, and plastic deformation forming is performed by the upper and lower pressure rollers driven by the motor.

Benefits of technology

It effectively prevents material deviation during feeding, improves molding quality and reduces scrap rate, enhances the practicality and flexibility of the equipment, reduces the workload of staff and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223384002U_ABST
    Figure CN223384002U_ABST
Patent Text Reader

Abstract

The utility model discloses a covering roller press, and relates to the technical field of metal stamping. A skin rolling machine comprises a base, a guide calibration device is arranged on the base and comprises a supporting seat and a fixing frame, the supporting seat is fixedly connected with the upper surface of the base, the outer wall of the lower end of one side of the fixing frame is fixedly connected with the outer wall of one side of the supporting seat, and air cylinders are installed on the outer walls of the two sides of the supporting seat. A lower calibration roller is rotationally connected into the upper end of the fixing frame, the distance between the upper calibration roller and the lower calibration roller can be adjusted according to the thickness of a material by screwing a rotating block in the guide calibration device, the material is subjected to certain pressure, preliminary forming is started, and then the distance between two guide plates can be adjusted according to the width of the material through an air cylinder; in this way, materials are effectively prevented from deviating in the feeding process, the material forming quality is effectively improved, meanwhile, the rejection rate is reduced, and then the practicability of the equipment is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of metal stamping, in particular to a skin roller press. Background Art

[0002] The skin roller press is an industrial machine mainly used for forming metal sheets, especially in industries such as manufacturing aircraft, automobiles, ships, etc. that require large metal sheets.

[0003] Among them, the skin roller press consists of rollers, a frame, a drive system and a control system. The skin roller press is usually composed of one or more pairs of rollers. These rollers can move up and down to adapt to plates of different thicknesses. When the metal plate passes through the rollers, the rollers apply pressure to cause the plate to undergo plastic deformation, thereby achieving a predetermined shape.

[0004] During the use of existing skin roller presses, ensuring the correct guidance and precise calibration of the sheet material is a key factor in improving forming quality and reducing scrap rate. However, some raw materials will be offset when entering the feed port of the skin roller press. Such offset raw materials not only affect the quality of the finished skin but also have low forming accuracy, thereby increasing the scrap rate. Utility Model Content

[0005] The purpose of the present utility model is to solve at least one of the technical problems existing in the prior art and to provide a skin roller press that can solve the problem that part of the raw materials will be offset when entering the feed port of the skin roller press. The offset raw materials not only affect the quality of the finished skin but also have low molding accuracy, thereby increasing the scrap rate.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a skin roller press, comprising a base, wherein a guide calibration device is provided on the base;

[0007] The guide calibration device includes a support base and a fixed frame. The support base is fixedly connected to the upper surface of the base. The outer wall of the lower end of one side of the fixed frame is fixedly connected to the outer wall of one side of the support base. Cylinders are installed on the outer walls of both sides of the support base. The upper end of the fixed frame is internally connected to a lower calibration roller for rotation. The upper end of the support base is internally connected to a plurality of conveying rollers for rotation.

[0008] Among them, the outer walls on both sides of the upper end of the fixed frame have grooves opened inside, and sliding blocks are slidably connected thereto. Two guide plates are provided on the support seat. The outer walls on both sides of the upper end of the fixed frame have grooves opened inside, and rotating threaded rods are rotatably connected thereto. The upper surfaces on both sides of the upper end of the fixed frame are rotatably connected to rotating blocks, and the opposite surfaces of the two sliding blocks are rotatably connected to upper calibration rollers.

[0009] Preferably, the output ends of the two cylinders slide and extend to the interior of the upper end of the support seat and are respectively fixedly connected to the outer wall of one side of the corresponding guide plate, and the two fixing rods slidably connected to the outer walls of both sides of the support seat, one end of which is close to the guide plate, slide and extend to the interior of the upper end of the support seat and are respectively fixedly connected to the outer wall of one side of the corresponding guide plate;

[0010] Among them, the grooves on the upper surfaces of the two sliding blocks are respectively threadedly connected to the outer walls of the corresponding rotating threaded rods. The ends of the two rotating blocks close to the fixed frame are rotated and extended to the grooves on the outer walls on both sides of the upper end of the fixed frame and are respectively fixedly connected to one end of the corresponding rotating threaded rods.

[0011] Preferably, the upper surface of the base is fixedly connected to a support frame, the support frame is in an inverted "U" shape, and the upper surface of the outer wall fixing plate at the lower end of the support frame is fixedly connected to the first motor;

[0012] The lower end of the support frame is internally rotatably connected to a lower pressure roller, and the output end of the first motor is rotatably extended to the interior of the support frame and fixedly connected to one end of the lower pressure roller.

[0013] Preferably, the outer walls on both sides of the upper end of the support frame are provided with grooves with sliding seats slidably connected therein, and the two sliding seats are rotatably connected to the upper pressing rollers on the opposite surfaces;

[0014] Among them, the rear sides of the outer walls on both sides of the upper end of the support frame are rotatably connected with threaded rods, and the rear sides of the two sliding seats are respectively threadedly connected to the outer walls of the corresponding threaded rods.

[0015] Preferably, the outer walls on both sides of the upper end of the support frame are provided with grooves with sliding seats slidably connected therein, and the two sliding seats are rotatably connected to the upper pressing rollers on the opposite surfaces;

[0016] Among them, the rear sides of the outer walls on both sides of the upper end of the support frame are rotatably connected with threaded rods, and the rear sides of the two sliding seats are respectively threadedly connected to the outer walls of the corresponding threaded rods.

[0017] Preferably, the outer walls of the two transmission wheels are connected with transmission belts, and the upper surface of the support frame and the upper surface of the fixing frame are fixedly connected with a second motor;

[0018] The output end of the second motor rotates and extends to the interior of the fixing frame on the upper surface of the support frame and is fixedly connected to the upper surface of the rear left transmission wheel.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. The skin roller press can adjust the distance between the upper and lower calibration rollers according to the thickness of the material by twisting the rotating block in the guide calibration device, so that the material is subjected to a certain pressure and begins to be initially formed. Then, the cylinder can adjust the distance between the two guide plates according to the width of the material. This effectively prevents the material from being offset during feeding, effectively improves the quality of material forming, and reduces the scrap rate, thereby effectively improving the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0023] Figure 2 It is a structural diagram of the utility model;

[0024] Figure 3 It is a structural diagram of the present utility model.

[0025] Figure markings: 1. base; 2. first motor; 3. support frame; 4. sliding seat; 5. second motor; 6. transmission belt; 7. transmission wheel; 8. upper pressure roller; 9. lower pressure roller; 10. guide plate; 11. conveying roller; 12. upper calibration roller; 13. lower calibration roller; 14. fixed frame; 15. sliding block; 16. rotating threaded rod; 17. cylinder; 18. support seat; 19. threaded rod; 20. fixed rod; 21. rotating block. DETAILED DESCRIPTION

[0026] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0027] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0028] In the description of this utility model, terms such as "greater than," "less than," and "exceed" are understood to exclude the number indicated, while terms such as "above," "below," and "within" are understood to include the number indicated. The terms "first" and "second" are used solely to distinguish technical features and are not to be construed as indicating or implying relative importance, or as implicitly specifying the number or order of the technical features indicated.

[0029] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0030] See also Figure 1-3 , the utility model provides a technical solution: a skin roller press, comprising a base 1;

[0031] A guide calibration device is provided on the base 1;

[0032] The guide calibration device includes a support seat 18 and a fixed frame 14. The support seat 18 is fixedly connected to the upper surface of the base 1. The outer wall of the lower end of one side of the fixed frame 14 is fixedly connected to the outer wall of one side of the support seat 18. Cylinders 17 are installed on the outer walls of both sides of the support seat 18. The upper end of the fixed frame 14 is internally connected to the lower calibration roller 13 for rotation. The upper end of the support seat 18 is internally connected to a plurality of conveying rollers 11 for rotation. The outer walls of both sides of the upper end of the fixed frame 14 are provided with grooves and the interiors are slidably connected to sliding blocks 15. Two guide plates 10 are provided on the support seat 18. The output ends of the two cylinders 17 slide and extend to the inner part of the upper end of the support seat 18 and are respectively fixedly connected to the outer wall of one side of the corresponding guide plate 10. The outer walls of both sides of the support seat 18 are internally connected to the lower calibration roller 13 for rotation. The two fixed rods connected to the wall for sliding sliding extend to the inner part of the upper end of the support seat 18 at one end close to the guide plate 10 and are respectively fixedly connected to the outer wall of one side of the corresponding guide plate 10. The outer walls on both sides of the upper end of the fixed frame 14 are provided with grooves inside which are rotatably connected with rotating threaded rods 16. The upper surfaces of the two sliding blocks 15 are provided with grooves inside which are respectively threadedly connected to the outer walls of the corresponding rotating threaded rods 16. The upper surfaces of both sides of the upper end of the fixed frame 14 are rotatably connected with rotating blocks 21. The two rotating blocks 21 rotate and extend to the inner part of the grooves on both sides of the outer walls of the upper end of the fixed frame 14 at one end close to the fixed frame 14 and are respectively fixedly connected to one end of the corresponding rotating threaded rods 16. The opposite surfaces of the two sliding blocks 15 are rotatably connected with upper calibration rollers 12.

[0033] Among them, the upper surface of the base 1 is fixedly connected to the support frame 3, and the support frame 3 is in an inverted "U" shape. The upper surface of the outer wall fixing plate at the lower end of the support frame 3 is fixedly connected to the first motor 2. The lower end of the support frame 3 is internally rotatably connected to the lower pressure roller 9. The output end of the first motor 2 rotates and extends to the interior of the support frame 3 and is fixedly connected to one end of the lower pressure roller 9. The outer walls on both sides of the upper end of the support frame 3 are provided with grooves inside which are slidably connected to sliding seats 4. The two sliding seats 4 are rotatably connected to the upper pressure roller 8 on the opposite surfaces. The rear sides of the outer walls on both sides of the upper end of the support frame 3 are rotatably connected to threaded rods 19. The rear sides of the two sliding seats 4 are respectively connected to the corresponding threaded rods The outer wall of the rod 19 is threadedly connected, and the front side of the grooves on the outer walls on both sides of the upper end of the support frame 3 is fixedly connected to the fixed rods 20. The front sides of the two sliding seats 4 are slidably connected to the outer walls of the corresponding fixed rods 20 respectively. The ends of the two threaded rods 19 away from the lower pressure roller 9 are rotated and extended to the outside of the grooves on both sides of the outer walls of the upper end of the support frame 3 and are fixedly connected to the transmission wheels 7. The outer walls of the two transmission wheels 7 are connected with transmission belts 6 for transmission. The upper surface of the fixed frame on the upper surface of the support frame 3 is fixedly connected to the second motor 5. The output end of the second motor 5 rotates and extends to the inside of the fixed frame on the upper surface of the support frame 3 and is fixedly connected to the upper surface of the transmission wheel 7 on the left rear side.

[0034] Furthermore, when using the device, it is started by connecting an external power supply, firstly, the rotating block 21 is twisted to rotate and drive the rotating threaded rod 16 to rotate while driving the sliding block 15 to move up and down, then the sliding block 15 moves up and down to drive the upper calibration roller 12 to move up and down to adjust the distance between the upper calibration roller 12 and the lower calibration roller 13, so as to adjust according to the thickness of the material, then the material is passed through the upper calibration roller 12 and the lower calibration roller 13 for rough positioning, so that the material is subjected to a certain pressure and begins to be initially formed, and then the output end of the cylinder 17 moves in the opposite direction to drive the guide plate 10 to move in the opposite direction while adjusting the distance according to the width of the material. , then the material is transported to the upper surface of the lower pressing roller 9 through the cooperation of the conveying roller 11 and the guide plate 10, and then the output end of the second motor 5 rotates through the transmission wheel 7 and the transmission belt 6 to drive the threaded rod 19 to rotate, and then the threaded rod 19 rotates to drive the sliding seat 4 to move downward while driving the upper pressing roller 8 to move downward. At the same time, the lower pressing roller 9 is rotated through the output end of the first motor 2, so that the upper pressing roller 8 moves downward to press the material on the lower pressing roller 9, so that when the material passes through the lower pressing roller 9 and the upper pressing roller 8, it is restricted by the shapes of the lower pressing roller 9 and the upper pressing roller 8, resulting in continuous plastic deformation and finally forming a predetermined shape.

[0035] By twisting the rotating block 21 in the guide calibration device, the distance between the upper calibration roller 12 and the lower calibration roller 13 can be adjusted according to the thickness of the material, so that the material is subjected to a certain pressure and begins to be initially formed. Then, the cylinder 17 can adjust the distance between the two guide plates 10 according to the width of the material, so that the material is effectively placed to offset during feeding, effectively improving the quality of material forming, while reducing the scrap rate, thereby effectively improving the practicality of the equipment. The output end of the second motor 5 rotates through the transmission wheel 7 and the transmission belt 6 to drive the threaded rod 19 to rotate, and then the threaded rod 19 rotates to drive the sliding seat 4 to move downward while driving the upper pressure roller 8 to move downward. At the same time, the lower pressure roller 9 is rotated through the output end of the first motor 2, so that the upper pressure roller 8 moves downward to press the material on the lower pressure roller 9. In this way, the distance between the lower pressure roller 9 and the upper pressure roller 8 can be adjusted according to the thickness of the material, effectively improving the flexibility of the equipment, while reducing the workload of the staff and improving the work efficiency of the staff.

[0036] Working principle: First, twist the rotating block 21 to rotate and drive the rotating threaded rod 16 to rotate while driving the sliding block 15 to move up and down. Then the sliding block 15 moves up and down to drive the upper calibration roller 12 to move up and down to adjust the distance between the upper calibration roller 12 and the lower calibration roller 13. This is adjusted according to the thickness of the material. Then the material is roughly positioned between the upper calibration roller 12 and the lower calibration roller 13. In this way, the material is subjected to a certain pressure and begins to be initially formed. Then, the output end of the cylinder 17 moves in the opposite direction to drive the guide plate 10 to move in the opposite direction while adjusting the distance according to the width of the material. Then, it passes through the conveyor roller 1 1 and the guide plate 10 cooperate to transport the material to the upper surface of the lower pressing roller 9, and then the output end of the second motor 5 rotates through the transmission wheel 7 and the transmission belt 6 to drive the threaded rod 19 to rotate, and then the threaded rod 19 rotates to drive the sliding seat 4 to move downward while driving the upper pressing roller 8 to move downward. At the same time, the lower pressing roller 9 is rotated by the output end of the first motor 2, so that the material is pressed on the lower pressing roller 9 by the downward movement of the upper pressing roller 8, so that when the material passes through the lower pressing roller 9 and the upper pressing roller 8, it is restricted by the shapes of the lower pressing roller 9 and the upper pressing roller 8, resulting in continuous plastic deformation and finally forming a predetermined shape.

[0037] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A skin roller press, comprising a base (1), characterized in that: A guide calibration device is provided on the base (1); The guide calibration device comprises a support seat (18) and a fixed frame (14), the support seat (18) is fixedly connected to the upper surface of the base (1), the outer wall of the lower end of one side of the fixed frame (14) is fixedly connected to the outer wall of one side of the support seat (18), cylinders (17) are installed on the outer walls of both sides of the support seat (18), the upper end of the fixed frame (14) is internally rotatably connected to a lower calibration roller (13), and the upper end of the support seat (18) is internally rotatably connected to a plurality of conveying rollers (11); The outer walls on both sides of the upper end of the fixed frame (14) are provided with grooves, and the inner parts thereof are slidably connected to sliding blocks (15); two guide plates (10) are provided on the support seat (18); the outer walls on both sides of the upper end of the fixed frame (14) are provided with grooves, and the inner parts thereof are rotatably connected to rotating threaded rods (16); the upper surfaces on both sides of the upper end of the fixed frame (14) are rotatably connected to rotating blocks (21); and the opposite surfaces of the two sliding blocks (15) are rotatably connected to upper calibration rollers (12).

2. The skin roller press according to claim 1, characterized in that: The output ends of the two cylinders (17) slide and extend to the interior of the upper end of the support seat (18) and are respectively fixedly connected to the outer wall of one side of the corresponding guide plate (10); the ends of the two fixing rods slidingly connected to the outer walls of both sides of the support seat (18) close to the guide plate (10) both slide and extend to the interior of the upper end of the support seat (18) and are respectively fixedly connected to the outer wall of one side of the corresponding guide plate (10); The upper surfaces of the two sliding blocks (15) are provided with grooves therein and are respectively threadedly connected to the outer walls of the corresponding rotating threaded rods (16); the ends of the two rotating blocks (21) close to the fixed frame (14) are rotated and extended to the inner portions of the grooves provided on the outer walls of both sides of the upper end of the fixed frame (14) and are respectively fixedly connected to one end of the corresponding rotating threaded rods (16).

3. The skin roller press according to claim 1, characterized in that: The upper surface of the base (1) is fixedly connected to a support frame (3), the support frame (3) is in an inverted "U" shape, and the upper surface of the outer wall fixing plate at the lower end of the support frame (3) is fixedly connected to a first motor (2); The lower end of the support frame (3) is internally rotatably connected to a lower pressure roller (9), and the output end of the first motor (2) is rotatably extended to the interior of the support frame (3) and fixedly connected to one end of the lower pressure roller (9).

4. The skin roller press according to claim 3, characterized in that: The outer walls of both sides of the upper end of the support frame (3) are provided with grooves, the interior of which is slidably connected to a sliding seat (4), and the two sliding seats (4) are rotatably connected to the opposite surfaces of the upper pressure roller (8); The rear sides of the grooves on the outer walls of both sides of the upper end of the support frame (3) are rotatably connected to the inner sides thereof with threaded rods (19), and the rear sides of the two sliding seats (4) are respectively threadedly connected to the outer walls of the corresponding threaded rods (19).

5. The skin roller press according to claim 3, characterized in that: The outer walls of both sides of the upper end of the support frame (3) are provided with grooves on the front sides thereof, and the interiors thereof are fixedly connected with fixed rods (20), and the front sides of the two sliding seats (4) are respectively slidably connected with the outer walls of the corresponding fixed rods (20); Among them, the ends of the two threaded rods (19) away from the lower pressure roller (9) are rotated and extended to the outside of the grooves provided on the outer walls of both sides of the upper end of the support frame (3) and are fixedly connected to the transmission wheel (7).

6. The skin roller press according to claim 5, characterized in that: The outer walls of the two transmission wheels (7) are connected with a transmission belt (6) through a transmission sleeve, and the upper surface of the support frame (3) and the upper surface of the fixing frame are fixedly connected with a second motor (5); The output end of the second motor (5) rotates and extends to the interior of the fixing frame on the upper surface of the support frame (3) and is fixedly connected to the upper surface of the rear left transmission wheel (7).