Carton processing mechanism with built-in die cutting structure
Through the carton processing mechanism with built-in die-cutting structure, the process-based guiding and die-cutting of cartons are realized by using components such as guide supports and guide cavities, which solves the problem of the inability to process-based guiding in carton processing, improves efficiency and product consistency, and reduces costs and environmental impact.
Patent Information
- Application Number
- CN202422926707.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The carton processing mechanism is unable to achieve process-based guidance during the die-cutting process, resulting in discontinuous and inefficient processing, increased manpower and material costs, affecting product consistency and customer satisfaction, and may cause energy waste and environmental pollution.
The carton processing mechanism adopts a built-in die-cutting structure, including components such as guide supports, upper slides, guide suction cups and guide chambers. The carton is fixed by the guide suction cups, die-cutting is performed using the die base and top seat, batch guiding is achieved through the guide chamber, and the buffer seat is used to buffer the moving potential energy to ensure the stability and continuity of the carton during the die-cutting process.
It realizes the process-based guidance of the carton die-cutting process, improves processing efficiency, reduces manpower and material costs, enhances product consistency and customer satisfaction, reduces energy consumption and waste generation, and reduces the impact on the environment.
Smart Images
Figure CN223384025U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of carton processing and relates to a carton processing mechanism with a built-in die-cutting structure. Background Art
[0002] During the die-cutting process of the carton processing mechanism, die-cutting is a process in carton processing. It mainly cuts the cardboard into the required shape and specifications through die-cutting to meet the needs of different product packaging. At the same time, die-cutting can make the edge of the carton more neat and smooth, thereby improving the strength and stability of the carton, which is beneficial to protecting the items inside. If the carton processing mechanism cannot process the guide operation during the die-cutting process, it may cause a series of problems;
[0003] Die-cutting operations that cannot be streamlined will cause pauses between each process, reducing the continuity of the entire processing process. Employees need to spend extra time and energy to process each carton, making work that could have been processed in batches become fragmented and time-consuming.
[0004] A streamlined feeding process ensures stable carton transport on the die-cutting machine. Failure to streamline feeding can lead to unstable or shifted carton positions. This can result in die-cut cartons that do not meet expectations for size and shape, impacting product consistency and overall quality.
[0005] Due to reduced efficiency and impaired precision, companies may need to increase manpower and material resources to address these issues. Employees may need to work overtime to compensate for the loss of efficiency, and machines may require more maintenance and adjustments, all of which increase the company's cost burden.
[0006] Die-cutting is a critical step in carton processing. The quality of the die-cut cartons directly affects the customer experience. If the carton size and shape do not meet the requirements, it may lead to customer dissatisfaction with the company's products and services, which in turn affects the company's reputation and customer relationships.
[0007] Die-cutting operations that are not streamlined can lead to additional energy consumption and resource waste. For example, frequent starts and stops can increase machine energy consumption, while rejected cartons may require additional processing, increasing waste generation and environmental impact.
[0008] Therefore, carton processing mechanisms need to pay attention to the guiding operation during the die-cutting process, and realize process-based and continuous production as much as possible to improve efficiency, reduce costs, improve product quality, enhance customer satisfaction and reduce the impact on the environment. Therefore, there is an urgent need for a carton processing mechanism with a built-in die-cutting structure to solve the above problems. Utility Model Content
[0009] In view of the deficiencies in the prior art, the present invention aims to provide a carton processing mechanism with a built-in die-cutting structure to solve the problems raised in the above-mentioned background technology.
[0010] The utility model is realized by the following technical solutions: a carton processing mechanism with a built-in die-cutting structure, comprising: a base frame, a carton body, a die top seat, a guide cavity and a guide support frame, a cylinder base is provided at the upper left end of the base frame, and a carrier is provided at the upper end of the cylinder base;
[0011] A limit seat is provided at the upper left end of the carrier, a carton body is provided on the right side of the limit seat, a rear frame is provided on the rear side of the limit seat, a guide support is provided at the lower right end of the rear frame, an upper slide is provided on the left side of the guide support, and a guide support is provided at the lower end of the upper slide;
[0012] Four groups of guide suction cups are provided on the front side of the guide support frame, and the four groups of guide suction cups are all adsorbed and connected to the rear surface of the carton body, and the four groups of guide suction cups are all connected and fixed to one group of guide support frames. The guide support frame and the upper slide are an integrated structure, and the upper slide is movably engaged with the upper guide rail. The lower end of the carton body is in movably contact with the carrier, and the four groups of guide suction cups can be driven by the guide support frame and the upper slide to connect and fix the carton.
[0013] As a preferred embodiment, the four groups of guide suction cups are adsorbed and fitted to the rear end of the carton body, the four groups of guide suction cups are all active adsorption mechanisms, and a group of vacuum adsorption pumps is provided at the rear end of each group of guide suction cups, which can adsorb and displace the carton through the four groups of guide suction cups.
[0014] As a preferred embodiment, the upper slide is movably connected to the guide support, an electric cylinder is provided inside the guide support, and the upper slide is movably connected to the guide support. When the upper slide is located at the leftmost side of the guide support, the middle position inside the carton body is completely engaged with the lower end position of the die base.
[0015] As a preferred embodiment, a cylinder base is provided at the lower end of the carton body, and a base frame is provided at the lower end of the cylinder base. When the carton body is located at the rightmost side of the guide support, a die base is provided at the upper end of the carton body, and a die top seat is provided at the upper end of the die base. The internal shape of the carton body can be pressed by the die base and the die top seat, and the interior of the carton can be die-cut at the same time.
[0016] As a preferred embodiment, a lifting cylinder is provided at the upper end of the die top seat, a group of guide inner rods are provided on the front and rear sides of the carton body, a group of slides are provided at the lower end of the guide inner rods, a lower guide rail is provided at the lower end of the slides, the slides are movably engaged with the lower guide rails, box grooves are provided on the inner sides of the two groups of guide inner rods, and the box grooves are movably engaged with the carton body, and the moving trajectory of the carton body can be limited by the guide inner rods and the slides.
[0017] As a preferred embodiment, box wings and a box body are further provided on the front and rear sides of the upper end of the carton main body, and the box wings and the box body are an integrated structure. A movable base is provided at the lower end of the carton main body, and a guide cavity is provided on the right side of the movable base. A group of partitions are provided on the left and right sides of the guide cavity, and a group of carton bodies is provided at the upper end of each group of the guide cavities, which can guide several groups of carton bodies in batches through the guide cavity and the partitions.
[0018] As a preferred embodiment, a limit hook is provided at the upper end of the carton body inside the guide cavity, and two sets of guide side rods are provided on the inner side of the limit hook. The guide side rods pass through the box wings and the box body and guide the movement of the carton body. A buffer seat is provided at the upper right end of the lower guide rail, and a buffer damper is provided inside the buffer seat, which can buffer the moving potential energy of the slide through the buffer seat.
[0019] As a preferred embodiment, a group of guide belts are formed between several groups of the guide cavities and several groups of partitions, and a motor is provided at the right rear end of the guide belt, and the motor serves as a power source to drive the guide belt to operate.
[0020] After adopting the above technical scheme, the beneficial effects of the utility model are: by using the guide support and the upper slide to drive four groups of guide suction cups to connect and fix the carton, by using four groups of guide suction cups to adsorb and displace the carton, by using the die base and the die top seat to press the internal shape of the carton body, and at the same time perform die-cutting on the inside of the carton, by using the guide inner rod and the slide to limit the moving trajectory of the carton body, by using the guide cavity and the partition seat to guide several groups of carton bodies in batches, and by using the buffer seat to buffer the moving potential energy of the slide. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0022] Figure 1This is a front view structural diagram of a carton processing mechanism with a built-in die-cutting structure according to the present invention;
[0023] Figure 2 This is a schematic diagram of the front view of the structure of a carton processing mechanism with a built-in die-cutting structure, in which the carton body is located at the front end of four sets of guide suction cups;
[0024] Figure 3 This is a front view structural diagram of a carton processing mechanism with a built-in die-cutting structure in the utility model, in which the carton main body is located at the lower end of the die base;
[0025] Figure 4 This is a rear structural diagram of a carton processing mechanism with a built-in die-cutting structure according to the present invention;
[0026] In the figure: 100-base frame, 110-cylinder base, 120-carrying seat, 130-limiting seat, 140-rear frame, 150-carton body, 160-lifting cylinder, 170-main frame, 180-die top seat, 190-box slot, 200-guide rod, 210-movable base, 220-limiting hook, 230-guide cavity, 240-partition seat, 250-motor, 260-guide side rod, 270-guide inner rod, 280-lower guide pulley, 290-slide, 300-buffer seat, 310-upper slide, 320-guide support frame, 330-upper guide rail, 340-die base, 350-guide suction cup. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figure 1-Figure 4 A carton processing mechanism with a built-in die-cutting structure includes: a base frame 100, a carton body 150, a die top seat 180, a guide cavity 230, and a guide support 320. A cylinder base 110 is provided at the upper left end of the base frame 100, and a carrier 120 is provided at the upper end of the cylinder base 110.
[0029] A limiting seat 130 is provided at the upper left end of the carrier 120, a carton body 150 is provided on the right side of the limiting seat 130, a rear frame 140 is provided on the rear side of the limiting seat 130, a guide support 320 is provided at the lower right end of the rear frame 140, an upper slide 310 is provided on the left side of the guide support 320, and a guide support 320 is provided at the lower end of the upper slide 310;
[0030] Four groups of guide suction cups 350 are provided on the front side of the guide support frame 320. The four groups of guide suction cups 350 are all adsorbed and connected to the rear surface of the carton body 150. The four groups of guide suction cups 350 are all connected and fixed to one group of guide support frames 320. The guide support frame 320 and the upper slide 310 are an integrated structure. The upper slide 310 is movably engaged with the upper guide rail 330. The lower end of the carton body 150 is in movably contact with the carrier 120. The four groups of guide suction cups 350 can be driven by the guide support frame 320 and the upper slide 310 to connect and fix the carton.
[0031] The four groups of guide suction cups 350 are adsorbed and fitted to the rear end of the carton body 150. The four groups of guide suction cups 350 are all active adsorption mechanisms, and a group of vacuum adsorption pumps is provided at the rear end of each group of guide suction cups 350, which can adsorb and displace the carton through the four groups of guide suction cups 350.
[0032] The upper slide 310 is movably connected to the guide support 320. An electric cylinder is provided inside the guide support 320. The upper slide 310 is movably connected to the guide support 320. When the upper slide 310 is located at the leftmost side of the guide support 320, the middle position inside the carton body 150 is completely fitted with the lower end of the die base 340.
[0033] See also Figure 1-Figure 4 , as the first embodiment of the present invention: in order to solve the problem that the die-cutting operation that cannot be guided in a process-oriented manner will cause pauses between each process, reducing the continuity of the entire processing process, and employees need to spend extra time and energy to process each carton, making the work that could have been processed in batches become scattered and time-consuming, first, the staff places the carton body 150 that needs die-cutting processing on the upper end of the carrier 120, and then adsorbs the four sets of guide suction cups 350 and the rear side of the carton body 150, and then drives the guide support 320 to move along the upper guide slide rail 330 path through the upper slide 310, thereby moving the carton body 150 from left to right. When the upper slide 310 is located at the leftmost side of the guide support 320, the middle position of the inner side of the carton body 150 is completely embedded with the lower end position of the die base 340. The staff can perform die-cutting processing on the inner side of the carton body 150 by operating the lifting cylinder 160 to control the die top column and the die bottom column, and keep the shape of the carton body 150 correct.
[0034] A cylinder base 110 is provided at the lower end of the carton body 150, and a base frame 100 is provided at the lower end of the cylinder base 110. When the carton body 150 is located at the rightmost side of the guide support 320, a die base 340 is provided at the upper end of the carton body 150, and a die top seat 180 is provided at the upper end of the die base 340. The die base 340 and the die top seat 180 can be used to press the internal shape of the carton body 150 and perform die-cutting on the inside of the carton.
[0035] A lifting cylinder 160 is provided at the upper end of the die top seat 180, and a group of guide inner rods 270 are provided on the front and rear sides of the carton body 150. A group of slides 290 are provided at the lower end of the guide inner rods 270, and a lower guide rail is provided at the lower end of the slide 290. The slide 290 is movably connected to the lower guide rail. The inner sides of the two groups of guide inner rods 270 are provided with box grooves 190, and the box grooves 190 are movably connected to the carton body 150. The moving trajectory of the carton body 150 can be limited by the guide inner rods 270 and the slides 290.
[0036] Box wings and a box body are also provided on the front and back sides of the upper end of the carton main body 150. The box wings and the box body are an integrated structure. A movable base 210 is provided at the lower end of the carton main body 150. A guide cavity 230 is provided on the right side of the movable base 210. A group of partitions 240 are provided on the left and right sides of the guide cavity 230. A group of carton main bodies 150 is provided at the upper end of each group of guide cavities 230, and several groups of carton main bodies 150 can be guided in batches through the guide cavity 230 and the partitions 240.
[0037] A limiting hook 220 is provided at the upper end of the carton body 150 inside the guide cavity 230, and two sets of guide side rods 260 are provided on the inner side of the limiting hook 220. The guide side rods 260 pass through the box wing and the box body and guide the movement of the carton body 150. A buffer seat 300 is provided at the upper right end of the lower guide slide rail, and a buffer damper is provided inside the buffer seat 300, which can buffer the moving potential energy of the slide 290 through the buffer seat 300.
[0038] A plurality of groups of guide cavities 230 and a plurality of groups of partitions 240 form a group of guide belts. A motor 250 is provided at the rear end of the right side of the guide belt. The motor 250 serves as a power source to drive the guide belt to operate.
[0039] See also Figure 1-Figure 4As the second embodiment of the present invention: Based on the description in the above embodiment, further, after the carton body 150 is die-cut by the die top seat 180 and the die base 340, the carton body 150 is then guided to the right by the slide 290, and moves to the right along the lower guide rail path until it moves into the guide cavity 230. Since a group of partition seats 240 are provided on both sides of the guide cavity 230, a group of carton bodies 150 are provided at the upper end of each group of guide cavities 230. The guide belt is driven by the motor 250 to run, and then the carton body 150 is quickly guided through several groups of guide cavities 230. At the same time, since box wings and a box body are provided on the front and rear sides of the upper end of the carton main body 150, the box wings and the box body are an integrated structure, a movable base 210 is provided at the lower end of the carton main body 150, and a limiting hook 220 is provided at the upper end of the carton main body 150 inside the guide cavity 230. Two groups of guide side rods 260 are provided on the inner side of the limiting hook 220. The guide side rods 260 pass through the box wings and the box body and guide the carton main body 150 to move. The two groups of guide side rods 260 can make the carton main body 150 move in the correct direction at the upper end of the guide belt. At the same time, the guide side rods 260 limit the position between the box wings and the box body, thereby preventing their position from shifting.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A carton processing mechanism with a built-in die-cutting structure, comprising: The bottom frame (100), the carton body (150), the die top seat (180), the guide cavity (230) and the guide support frame (320) are characterized in that: the left upper end of the bottom frame (100) is provided with a cylinder base (110), and the upper end of the cylinder base (110) is provided with a carrier (120); A limiting seat (130) is provided at the upper left end of the carrier (120), a carton body (150) is provided at the right side of the limiting seat (130), a rear frame (140) is provided at the rear side of the limiting seat (130), a guide support frame (320) is provided at the lower right end of the rear frame (140), an upper slide (310) is provided at the left side of the guide support frame (320), and a guide support frame (320) is provided at the lower end of the upper slide (310); The front side of the guide support frame (320) is provided with four groups of guide suction cups (350), and the four groups of guide suction cups (350) are all adsorbed and fixed to the rear surface of the carton body (150). The four groups of guide suction cups (350) are all connected and fixed to one group of guide support frames (320). The guide support frame (320) and the upper slide frame (310) are an integrated structure. The upper slide frame (310) is movably engaged with the upper guide rail (330), and the lower end of the carton body (150) is in movably contact with the carrier (120).
2. The carton processing mechanism with a built-in die-cutting structure according to claim 1, characterized in that: The four groups of guide suction cups (350) are adsorbed and attached to the rear end of the carton body (150). The four groups of guide suction cups (350) are all active adsorption mechanisms, and a group of vacuum adsorption pumps is provided at the rear end of each group of guide suction cups (350).
3. The carton processing mechanism with a built-in die-cutting structure according to claim 1, characterized in that: The upper slide (310) is movably engaged with the guide support (320), an electric cylinder is provided inside the guide support (320), and the upper slide (310) is movably engaged with the guide support (320). When the upper slide (310) is located at the leftmost side of the guide support (320), the middle position inside the carton body (150) is completely engaged with the lower end position of the die base (340).
4. The carton processing mechanism with a built-in die-cutting structure according to claim 1, characterized in that: The lower end of the carton body (150) is provided with a cylinder base (110), and the lower end of the cylinder base (110) is provided with a base frame (100). When the carton body (150) is located at the rightmost side of the guide support frame (320), the upper end of the carton body (150) is provided with a die base (340), and the upper end of the die base (340) is provided with a die top seat (180).
5. The carton processing mechanism with a built-in die-cutting structure according to claim 4, characterized in that: A lifting cylinder (160) is provided at the upper end of the die top seat (180), and a group of guide inner rods (270) are provided on both the front and rear sides of the carton body (150). A group of slides (290) are provided at the lower end of the guide inner rods (270), and a lower guide rail is provided at the lower end of the slides (290). The slides (290) are movably connected to the lower guide rail. Box grooves (190) are provided on the inner sides of the two groups of guide inner rods (270), and the box grooves (190) are movably connected to the carton body (150).
6. The carton processing mechanism with a built-in die-cutting structure according to claim 5, characterized in that: The front and rear sides of the upper end of the carton main body (150) are further provided with box wings and a box body, and the box wings and the box body are an integrated structure. The lower end of the carton main body (150) is provided with a movable base (210), and a guide cavity (230) is provided on the right side of the movable base (210). A group of partitions (240) are provided on the left and right sides of the guide cavity (230), and a group of carton main bodies (150) are provided on the upper end of each group of the guide cavities (230).
7. The carton processing mechanism with a built-in die-cutting structure according to claim 6, characterized in that: A limiting hook (220) is provided at the upper end of the carton body (150) inside the guide cavity (230), and two sets of guide side rods (260) are provided inside the limiting hook (220). The guide side rods (260) pass through between the box wing and the box body and guide the carton body (150) to move. A buffer seat (300) is provided at the upper end of the right side of the lower guide rail, and a buffer damper is provided inside the buffer seat (300).
8. The carton processing mechanism with a built-in die-cutting structure according to claim 6, characterized in that: A group of guide belts is formed between the plurality of groups of guide cavities (230) and the plurality of groups of partition seats (240). A motor (250) is provided at the right rear end of the guide belt. The motor (250) serves as a power source to drive the guide belt to operate.