Carton forming humidifier equipment

Abstract

The utility model discloses paper box forming humidifier equipment, which comprises a steam distribution pocket automatic control box, a control panel and a rack, and is characterized in that two groups of spray heads are controlled to slide left and right on a linear guide rail by controlling the positions of the spray heads, a spray head II and a spray head III, and the spray head I is fixed at the position of a central pressing line, so that the spray quantity can be controlled; multi-control or single-control is achieved, accurate positioning is achieved, and spraying is even. By means of the design, the problems of paper line breakage of the carton and opening breakage and bursting of a slotting opening are solved, carton line pressing forming is further solved, a shear opening of the carton is avoided, and a certain forming effect is achieved on carton sticking and nailing of subsequent equipment. Due to the application of automatic control, the labor amount of workers is reduced, the waste of resources is reduced, the performance, the efficiency, the operation convenience and the like are remarkably superior to those of the prior art, and wide application prospects and market values are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial humidifiers, and more particularly to a carton forming humidifier device. Background Art

[0002] The background technology behind carton forming humidifiers is primarily based on the stringent humidity requirements of carton production and the significant impact of humidity on carton quality and production efficiency. Low humidity levels during carton production and processing can lead to problems such as broken cardboard threads and warping, seriously impacting product quality. These issues not only increase scrap rates but also reduce production efficiency. A suitable humidity environment facilitates smooth cardboard forming and processing, reducing production downtime and adjustment time caused by insufficient humidity, thereby improving overall production efficiency.

[0003] Carton forming humidifiers address issues caused by low humidity by adding an appropriate amount of water vapor to maintain the surface humidity of the cardboard within a certain range. By controlling the surface humidity of the cardboard, humidifiers can significantly improve product quality and processing efficiency, while reducing scrap rates and production costs. Most carton forming humidifiers utilize the water vapor humidification principle. A certain amount of water is added to the system, heated to a certain temperature, and converted into water vapor. This water vapor is then transported to the press line, where it is absorbed by the cardboard, maintaining a stable surface humidity.

[0004] Carton forming humidifier equipment is widely used in carton production lines and is one of the important equipment that is indispensable in the carton production process. In addition, the equipment can also be applied to other industries related to cardboard processing, such as printing, food packaging and other industries, to achieve similar effects. In summary, carton forming humidifier equipment plays a vital role in the carton production process. Its background technology is based on the important influence of humidity on carton quality and production efficiency. By adopting technical means such as water vapor humidification principles and automatic control systems, it realizes the control of the humidity of the cardboard surface, thereby improving product quality and production efficiency. Therefore, there is an urgent need for a carton forming humidifier equipment that can solve the problems of bursting lines of the inner paper of the carton, bursting of the slotted openings, and bursting, as well as the problem of pressing line forming of the carton. Utility Model Content

[0005] In view of this, the utility model provides a carton forming humidifier device.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a carton forming humidifier device, comprising: a steam drum automatic control box, a control panel and a frame, the steam drum automatic control box being fixedly connected to the top of the frame through a support frame, a control panel being provided on one side of the steam drum automatic control box, the control panel being connected to the steam drum automatic control box through a movable rod, the steam drum automatic control box comprising a control box and a storage box, a control cabinet being provided inside the control box, a steam drum and an air storage tank being provided inside the storage box, a partition being provided between the steam drum and the air storage tank, an exhaust port and a drain port being provided above the steam drum, the steam drum being used for separating water vapor and discharging steam from the exhaust port, the exhaust port being fixedly connected to hose one, hose two and hose three, the drain port being fixedly connected to the return steam pipe, the hose one, hose two and hose three being fixedly connected to nozzle one, nozzle two and nozzle three respectively, and the hose two and hose three being fixed on slider one and slider two respectively.

[0007] Preferably, an automatic water supply valve is provided on one side of the steam drum automatic control box, and a steam generator is connected to the other side. The automatic water supply valve and the steam drum are connected through a return steam pipe for discharging water inside the steam drum. The steam generator and the gas storage tank are connected through the steam generator outlet pipe.

[0008] Preferably, the connection between the air distribution bag and hose 1, hose 2, and hose 3 is provided with an electric valve, and the control cabinet and the electric valve are connected by a wire to control the start and stop of the electric valve.

[0009] Preferably, in the above-mentioned carton forming humidifier equipment, a linear guide rail is installed below the frame, and a slider 1 and a slider 2 are slidably installed on the linear guide rail.

[0010] Preferably, the control cabinet and the control panel are connected by wires, and the control panel can control the switch of the electric valve and the sliding of sliders one and two, and further control the switch and spray volume of nozzles one, two and three.

[0011] Preferably, the control cabinet and the control panel are connected by wires, and a PLC human-machine interface system is installed in the control panel. The PLC human-machine interface system is connected to the control cabinet through the control panel, and the wire pressing and grooving position is softened and humidified through the PLC human-machine interface system. The input value automatically adjusts the spray volume and start and stop of the wire pressing and grooving position, and automatically adjusts the spray volume according to the vehicle speed.

[0012] Preferably, a heat dissipation hole is provided on one side of the steam drum automatic control box for heat dissipation of the steam drum automatic control box, and handles are symmetrically provided on the left and right outer sides of the steam drum automatic control box to facilitate carrying the equipment.

[0013] Preferably, the exhaust port of the steam drum can also be fixedly connected to hose four, the hose four and the nozzle four are fixedly connected, the hose four is fixed on the slider three, and an electric valve is provided at the connection between the steam drum and the hose four. The slider three is slidably installed on the linear guide rail, and the control cabinet and the electric valve are connected by a wire for controlling the start and stop of the valve.

[0014] Beneficial effects:

[0015] It can be seen from the above technical solutions that compared with the prior art, the present invention discloses a carton forming humidifier device. The present invention controls the position of the nozzle, controls nozzle two and nozzle three, controls the two groups of nozzles to slide left and right on the linear guide rail, and fixes nozzle one at the center pressing position. It can also control the amount of spray, and achieves precise positioning and uniform spraying through multiple or single control. This design solves the problems of paper bursting lines, bursting and cracking of slotted openings of cartons, and solves the problem of carton pressing line forming, avoiding the scissor edge of the carton, and has a certain forming effect on the gluing and nailing of the subsequent equipment. The application of automated control reduces manual labor and reduces the waste of resources.

[0016] To sum up, the carton forming humidifier equipment of the present invention is significantly superior to the existing technology in terms of performance, efficiency, and ease of operation. It not only solves many problems in the existing technology, but also brings significant economic benefits and has broad application prospects and market value. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0018] Figure 1 The accompanying drawing is a schematic diagram of the external structure of the steam drum automatic control box of the present invention.

[0019] Figure 2 The accompanying drawing is a schematic diagram of the structure of the carton forming humidifier equipment of the present invention.

[0020] Figure 3 The accompanying drawing is a schematic diagram of the structure of the nozzle part of the utility model.

[0021] Figure 4 The accompanying drawing is a schematic diagram of the structure of another nozzle part of the utility model. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Please see the attached Figure 1-3 , is a carton forming humidifier device disclosed by the utility model.

[0024] The utility model,

[0025] Example 1:

[0026] This embodiment includes a steam drum automatic control box 1, a control panel 11 and a frame 6. The steam drum automatic control box 1 is threadedly connected to the top of the support frame 7, and the frame 6 is threadedly connected to the bottom of the support frame 7, so that the steam drum automatic control box 1 and the frame 6 are fixedly connected. A control panel 11 is provided on the left side of the steam drum automatic control box 1. The control panel 11 is fixedly connected to the steam drum automatic control box 1 through a movable rod. An automatic water valve 10 is also provided on the left side of the steam drum automatic control box 1. The automatic water valve 10 is protected by a water valve housing 9. A steam generator 5 is provided on the right side of the steam drum automatic control box 1.

[0027] The steam drum automatic control box 1 includes a control box 105 and a storage box 104. The control box 105 is provided with a control cabinet 12 inside. The storage box 104 is provided with a steam drum 2 and a gas storage tank 3 inside. A partition is provided between the steam drum 2 and the gas storage tank 3, and the steam drum 2 is on the left side of the partition and the gas storage tank 3 is on the right side. The steam drum 2 and the gas storage tank 3 are connected by iron pipe screws, and a valve is provided at the connection. An exhaust port and a drain port are provided above the steam drum 2. The exhaust port is fixedly connected to the hose 1 812, the hose 2 813 and the hose 3 811 in a socket-type connection. An electric valve is provided at the connection, extending to the bottom of the steam drum automatic control box 1. The ends of the hose 1 812, the hose 2 813 and the hose 3 811 are fixedly connected to the nozzle 1 8, the nozzle 2 801 and the nozzle 3 802 in a socket-type connection, respectively. The bottom of the bracket 6 A linear guide rail 601 is installed, and slider 1 613 and slider 2 611 are slidably installed on the linear guide rail 601. Hose 2 813 and hose 3 811 are fixed on slider 1 613 and slider 2 611 respectively, and are positioned by a guide rail slide. Nozzle 2 801 and nozzle 3 802 are further controlled to align with the slotted position for spraying. There are three groups of nozzles in total, one group is a fixed group, and two groups are sliding groups. The drain outlet above the steam drum 2 and the automatic water valve 10 are connected by a return steam pipe 13. An air inlet is provided on one side of the gas tank 3, and the air inlet and the steam generator are connected through the steam generator outlet pipe 4. The entire steam generator outlet pipe 4 is provided with a movable slide. The movable slide is used to adjust the steam flow and pressure. They are fixed with sealing rings and bolts to ensure no leakage.

[0028] A heat dissipation hole 103 is provided on one side of the shell 101 of the steam drum automatic control box 1 for heat dissipation of the box body. Handles 102 are symmetrically provided on the left and right outer sides of the shell 101 for easy transportation of the equipment.

[0029] The control cabinet 12 is connected to the control panel 11 through a wire, and the control cabinet 12 is connected to the electric valve at the connection point of the hose through a wire, so that the control panel 11 can control the switch of the nozzle and the size of the spray volume.

[0030] During use, the user operates the touch screen buttons on the control panel 11 to turn the nozzle on and off and adjust the spray volume.

[0031] This embodiment solves the problems of carton lining paper bursting, slot opening bursting, and carton pressing line forming, avoids scissor edges of the carton, and has a certain forming effect on the subsequent equipment's gluing and nailing.

[0032] Example 2:

[0033] This embodiment includes a steam drum automatic control box 1, a control panel 11 and a frame 6. The steam drum automatic control box 1 is connected to the top of the support frame 7 by threads, and the frame 6 is connected to the bottom of the support frame 7 by threads, so that the steam drum automatic control box 1 and the frame 6 are fixedly connected. A control panel 11 is provided on the left side of the steam drum automatic control box 1. The control panel 11 is fixedly connected to the steam drum automatic control box 1 by threads through a movable rod. An automatic water valve 10 is also provided on the left side of the steam drum automatic control box 1. The automatic water valve 10 is protected by a water valve housing 9. A steam generator 5 is provided on the right side of the steam drum automatic control box 1.

[0034] The steam drum automatic control box 1 includes a control box 105 and a storage box 104. The control box 105 is provided with a control cabinet 12 inside. The storage box 104 is provided with a steam drum 2 and a gas storage tank 3 inside. A partition is provided between the steam drum 2 and the gas storage tank 3. The steam drum 2 is on the left side of the partition and the gas storage tank 3 is on the right side. The steam drum 2 and the gas storage tank 3 are connected by iron pipe screws. A valve is provided at the connection. An exhaust port and a drain port are provided above the steam drum 2. The exhaust port is connected to the hose. 2. Hose 2 813, hose 3 811 and hose 4 814 are fixedly connected in a socket-type manner. Electric valves are provided at the joints and extend downwards to the automatic control box 1 of the steam drum. The ends of hose 1 812, hose 2 813, hose 3 811 and hose 4 814 are respectively fixedly connected to nozzle 1 8, nozzle 2 801, nozzle 3 802 and nozzle 4 803 in a socket-type manner. A linear guide 601 is installed below the bracket 6, and servo motors are installed on both sides of the linear guide 601. Machine and proximity switch, a partition is installed in the middle of the linear guide 601, and reset zero points are installed on the left and right sides above the partition. Slider 1 613, slider 2 611 and slider 3 614 are slidably installed on the linear guide 601, hose 2 813, hose 3 811 and hose 4 814 are fixed on slider 1 613, slider 2 611 and slider 4 814 respectively, and the left and right movement of the slider is controlled by the servo motor and the proximity switch, and the positioning is performed by the guide rail slide to align with the slot position. There are four groups of nozzles, one group is a fixed group, and three groups are sliding groups. The drain outlet above the steam drum 2 and the automatic water valve 10 are connected by the return steam pipe 13. An air inlet is provided on one side of the gas tank 3, and the air inlet and the steam generator are connected through the steam generator outlet pipe 4. The entire pipeline of the steam generator outlet pipe 4 is provided with a movable slide. The movable slide is used to adjust the steam flow and pressure. They are fixed with sealing rings and bolts to ensure no leakage.

[0035] A heat dissipation hole 103 is provided on one side of the shell 101 of the steam drum automatic control box 1 for heat dissipation of the box body. Handles 102 are symmetrically provided on the left and right outer sides of the shell 101 for easy transportation of the equipment.

[0036] The control cabinet 12 is connected to the control panel 11 via wires. The electric valve and servo motor at the hose connection are also connected via wires, allowing the control panel 11 to control the nozzle's on / off status and spray volume. The left and right movement of the slider drives the left and right movement of the nozzle. The three groups of nozzles can be controlled as a whole or individually, ensuring a more uniform spray.

[0037] The control cabinet 12 and the control panel 11 are connected by wires. A PLC human-machine interface system is installed in the control panel 11. The PLC human-machine interface system is connected to the control cabinet 12 through the control panel 11, so as to control the carton forming humidifier equipment through the control panel 11.

[0038] During use, the user operates the PLC human-machine interface system on the control panel 11 to input values ​​to adjust the spray volume at the line pressing and grooving position, automatically start and stop, and automatically adjust the spray volume according to the speed of the vehicle.

[0039] Compared with the previous embodiment, this embodiment has some more automatic control functions, which makes the entire device more automated, liberates productivity, and makes operation smarter and more convenient.

[0040] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. Reference can be made to the common and similar parts between the various embodiments. For the devices disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple, and the relevant parts can be referred to the method description.

[0041] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A carton forming humidifier device, characterized in that, include: A steam drum automatic control box (1), a control panel (11) and a frame (6); the steam drum automatic control box (1) is fixedly connected to the upper part of the frame (6) via a support frame (7); a control panel (11) is provided on one side of the steam drum automatic control box (1); the control panel (11) is connected to the steam drum automatic control box (1) via a movable rod; the steam drum automatic control box (1) comprises a control box (105) and a storage box (104); a control cabinet (12) is provided inside the control box (105); a steam drum (2) and a gas storage tank (3) are provided inside the storage box (104); the steam drum (2) and the gas storage tank (3) is provided with a partition, an exhaust port and a drain port are provided above the steam drum (2), the steam drum (2) is used for water vapor separation, and the steam is discharged from the exhaust port, the exhaust port is fixedly connected to the hose 1 (812), the hose 2 (813), and the hose 3 (811), the drain port is fixedly connected to the return steam pipe (13), the hose 1 (812), the hose 2 (813) and the hose 3 (811) are fixedly connected to the nozzle 1 (8), the nozzle 2 (801) and the nozzle 3 (802), respectively, the hose 2 (813) and the hose 3 (811) are fixedly connected to the slider 1 (613) and the slider 2 (611), respectively; The connection points of the steam drum (2) and the hose 1 (812), hose 2 (813) and hose 3 (811) are all provided with electric valves, and the control cabinet (12) and the electric valves are connected by wires for controlling the start and stop of the electric valves; the control cabinet (12) and the control panel (11) are connected by wires, and the control panel (11) can control the switch of the electric valves, and further control the switch and spray volume of the nozzle 1 (8), nozzle 2 (801) and nozzle 3 (802); the control cabinet (12) and the control panel (11) are connected by wires, and a PLC human-machine interface system is installed in the control panel (11), and the PLC human-machine interface system is connected to the control cabinet (12) through the control panel (11). The PLC human-machine interface system is used to soften and humidify the line pressing slot position, input a numerical value to automatically adjust the spray volume and start and stop of the line pressing slot position, and automatically adjust the spray volume according to the speed of the vehicle.

2. The carton forming humidifier equipment according to claim 1, characterized in that: The steam drum automatic control box (1) is provided with an automatic water delivery valve (10) on one side and is connected to a steam generator (5) on the other side. The automatic water delivery valve (10) and the steam drum (2) are connected via a steam return pipe (13) for discharging water from the steam drum (2). The steam generator (5) and the gas storage tank (3) are connected via a steam generator outlet pipe (4).

3. The carton forming humidifier equipment according to claim 2, characterized in that: A linear guide rail (601) is installed below the frame (6), and a slider 1 (613) and a slider 2 (611) are slidably installed on the linear guide rail (601).

4. The carton forming humidifier equipment according to claim 1, characterized in that: A heat dissipation hole (103) is provided on one side of the steam drum automatic control box (1) for dissipating heat from the steam drum automatic control box (1). Handles (102) are symmetrically provided on the left and right outer sides of the steam drum automatic control box (1) for easy transportation of the device.

5. The carton forming humidifier equipment according to claim 4, characterized in that: The exhaust port of the steam drum (2) can also be fixedly connected to the hose four (814), the hose four (814) and the nozzle four (803) are fixedly connected, the hose four (814) is fixed on the slider three (614), and an electric valve is provided at the connection between the steam drum (2) and the hose four (814), the slider three (614) is slidably installed on the linear guide rail (601), and the control cabinet (12) and the electric valve are connected by a wire for controlling the start and stop of the valve.

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