Compartment composite sweeping board and refrigerator car

Through the composite structure of outer aluminum plate, extruded plate, fireproof cloth and inner honeycomb aluminum plate, combined with rivet connection, the manufacturing complexity and environmental protection problems of refrigerated truck body panels are solved, the temperature resistance and reliability of use are improved, the service life is extended and the cost is reduced.

CN223384556UActive Publication Date: 2025-09-26CLW AUTOMOBILE GRP CO LTD
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Patent Information

Application Number
CN202422399965.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-09-26
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing refrigerated car body panels have complex manufacturing processes, high costs, poor environmental performance, and are prone to bulging and deformation in low temperature environments, affecting their service life and appearance.

Method used

It adopts a composite structure of outer aluminum plate, extruded board, fireproof cloth and inner honeycomb aluminum plate, connected by rivets instead of glue. The outer aluminum plate and inner honeycomb aluminum plate provide lightweight and corrosion resistance, the metal tube skeleton increases structural strength, and the zinc layer improves weather resistance.

Benefits of technology

It achieves high temperature resistance and reliability, reduces production costs, improves environmental protection and service life, enhances fire prevention effect, and is easy to process and manufacture.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of refrigerator cars, and discloses a carriage composite car plate and a refrigerator car, the carriage composite car plate comprises an outer-layer aluminum plate, an extruded sheet, fireproof cloth and an inner-layer aluminum honeycomb plate which are sequentially stacked, the outer-layer aluminum plate and the extruded sheet are fixedly connected through a plurality of first rivets, and the outer-layer aluminum plate is fixedly connected with the extruded sheet through a plurality of second rivets. And the inner-layer aluminum honeycomb plate, the fireproof cloth and the extruded sheet are fixedly connected through a plurality of second rivets. The refrigerator car comprises the compartment composite car plate. The environment-friendly property and the economical efficiency are better, and the temperature resistance and the use reliability are higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of refrigerated trucks, in particular to a composite vehicle panel and a refrigerated truck. Background Art

[0002] Refrigerated trucks are enclosed vans used to transport frozen or fresh goods. They consist of a dedicated vehicle chassis with a running section and an insulated compartment. The insulation is typically made of four layers of fiberglass, wood, extruded board, and fiberglass, glued together using a glue sprayer followed by a hot press. This complex manufacturing process results in high costs and the glue is environmentally unfriendly. Furthermore, the sub-zero temperatures inside refrigerated trucks can cause bulging of the fiberglass in the insulation, impacting the compartment's lifespan and aesthetics.

[0003] Therefore, there is an urgent need for a composite vehicle panel and a refrigerated vehicle to solve the above problems. Utility Model Content

[0004] Based on the above, the purpose of the present invention is to provide a composite vehicle panel and a refrigerated vehicle, which are environmentally friendly and economical, and have high temperature resistance and reliability.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A composite vehicle panel for a carriage comprises an outer aluminum plate, an extruded plate, a fireproof cloth and an inner honeycomb aluminum plate which are stacked in sequence. The outer aluminum plate and the extruded plate are fixedly connected by a plurality of first rivets, and the inner honeycomb aluminum plate, the fireproof cloth and the extruded plate are fixedly connected by a plurality of second rivets.

[0007] As a preferred solution for a composite vehicle panel of a vehicle body, a metal tube frame is nested outside the extruded panel, several of the first rivets are riveted to the outer aluminum plate and the metal tube frame, and several of the second rivets are riveted to the inner honeycomb aluminum plate, the fireproof cloth and the metal tube frame.

[0008] As a preferred solution for a composite car panel, the metal tube frame includes a first frame surface and a second frame surface located on both sides of the extruded plate, the first frame surface includes a plurality of first rectangular metal tubes spaced apart along the length direction of the composite car panel, each of the first rivets is riveted to the outer aluminum plate and one of the first rectangular metal tubes, the second frame surface includes a plurality of second rectangular metal tubes spaced apart along the length direction of the composite car panel, each of the second rivets is riveted to the inner honeycomb aluminum plate, the fireproof cloth and one of the second rectangular metal tubes.

[0009] As a preferred solution for the composite vehicle panel of a carriage, the surface of the metal tube skeleton is plated with a zinc layer.

[0010] As a preferred solution for the composite vehicle panel of a vehicle compartment, the thickness of the outer aluminum plate is 1.5mm-2.5mm, the thickness of the extruded plate is 70mm-80mm, the thickness of the fireproof cloth is 0.5mm-1.5mm, and the thickness of the inner honeycomb panel is 2.5mm-3.5mm.

[0011] As a preferred solution for the composite vehicle panel of a vehicle compartment, the outer aluminum plate is an aviation aluminum alloy plate.

[0012] A refrigerated truck comprises the composite vehicle panel according to any of the above technical solutions.

[0013] The beneficial effects of the utility model are:

[0014] The utility model provides a composite vehicle panel for a carriage, which replaces the fiberglass in the traditional composite vehicle panel for a carriage by arranging an outer aluminum plate, an extruded plate, a fireproof cloth and an inner honeycomb aluminum plate. The utility model has good temperature resistance, and is not prone to bulging and deformation at temperatures below zero degrees Celsius, thereby ensuring the reliability and aesthetics of the composite vehicle panel for the carriage, that is, the service life of the composite vehicle panel for the carriage is long; and it also has a fireproof effect, thereby ensuring the safety of use of the composite vehicle panel for the carriage; at the same time, the outer aluminum plate, the extruded plate, the fireproof cloth and the inner honeycomb aluminum plate are connected and fixed by a first rivet and a second rivet, which is not only energy-saving and environmentally friendly, but also has a low cost, is easy to process and manufacture, and has a high production efficiency compared to the traditional technology of using glue to bond.

[0015] The utility model also provides a refrigerated truck, which adopts the above-mentioned vehicle compartment composite panel, thereby saving costs, being highly environmentally friendly and having a long service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.

[0017] Figure 1 This is a cross-sectional view of a composite vehicle panel provided in an embodiment of the present utility model;

[0018] Figure 2 It is a structural schematic diagram of the heat preservation chamber provided by an embodiment of the present utility model.

[0019] In the picture:

[0020] 1. Outer aluminum plate; 2. Extruded board; 3. Fireproof cloth; 4. Inner honeycomb aluminum plate; 5. First rivet;

[0021] 10. Composite car panels; 100. Insulated car. DETAILED DESCRIPTION

[0022] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.

[0023] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0024] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0025] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In the description of this utility model, unless otherwise specified, "plurality" means two or more. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and do not have any special meaning.

[0026] In daily life, frozen or fresh goods need to be transported in refrigerated trucks to prevent them from spoiling. The temperature inside refrigerated trucks is relatively low, for example, below zero degrees Celsius. The thermal insulation compartment 100 of conventional refrigerated trucks is typically made of four layers of fiberglass, wood, extruded board 2, and fiberglass, which are glued together. This involves first spraying glue with a glue sprayer and then hot pressing with a hot press to glue the layers of composite board together. This not only results in a complex manufacturing process and high costs, but also poor environmental performance of the glue. Furthermore, the sub-zero temperature inside the refrigerated truck may cause the fiberglass of the thermal insulation compartment 100 to bulge, affecting the service life and aesthetics of the compartment.

[0027] like Figure 1 and Figure 2As shown, based on the above technical problems, this embodiment provides a refrigerated truck, which includes an insulated compartment 100, which is composed of a frame and a compartment composite panel 10. The compartment composite panel 10 includes an outer aluminum plate 1, an extruded panel 2 (full name: extruded polystyrene foam panel), a fireproof cloth 3, and an inner honeycomb aluminum panel 4, which are stacked in sequence. The outer aluminum plate 1 and the extruded panel 2 are fixedly connected by a plurality of first rivets 5, and the inner honeycomb aluminum panel 4, the fireproof cloth 3, and the extruded panel 2 are fixedly connected by a plurality of second rivets (not shown in the figure). The outer aluminum plate 1 forms the outer layer of the insulated compartment 100, and the inner honeycomb aluminum plate 4 forms the inner layer of the insulated compartment 100. The outer aluminum plate 1 and the inner honeycomb aluminum plate 4 are lightweight, which helps reduce the weight of the insulated compartment 100 and improve the load capacity of the refrigerated truck. Furthermore, both the outer aluminum plate 1 and the inner honeycomb aluminum plate 4 have advantages such as strong corrosion resistance, good fire resistance, lightness, ease of processing, environmental protection, thermal insulation and sound insulation, high strength, durability, aesthetics, and easy cleaning. Preferably, the outer aluminum plate 1 is an aviation aluminum alloy plate, which has high hardness and good drilling performance, facilitating the riveting of the first rivet 5. Under the above structure, by arranging the outer aluminum plate 1, the extruded plate 2, the fireproof cloth 3 and the inner honeycomb aluminum plate 4, the fiberglass in the traditional car composite panel 10 is replaced, and the temperature resistance is better, especially at temperatures below zero degrees Celsius, it is not easy to bulge and deform, etc., thereby ensuring the reliability and aesthetics of the car composite panel 10, that is, the service life of the car composite panel 10 is longer; and the fireproof cloth 3 further enhances the fireproof effect, ensuring the safety of use of the car composite panel 10, wherein the fireproof cloth 3 can be selected from one of silicone rubber coated glass fiber cloth, basalt fiber fireproof cloth 3, acrylic cotton fiber fireproof cloth 3, Nomex fireproof cloth 3, SM fireproof cloth 3, blue glass fiber fireproof cloth 3, aluminum foil fireproof cloth 3, etc.; at the same time, the outer aluminum plate 1, the extruded plate 2, the fireproof cloth 3 and the inner honeycomb aluminum plate 4 are connected and fixed by the first rivet 5 and the second rivet. Compared with the traditional technology of using glue to bond, it is not only energy-saving and environmentally friendly, but also has low cost, easy processing and manufacturing, and high production efficiency. That is, the heat-insulating compartment 100 provided in this embodiment has good heat-insulating performance, light weight, high overall structural strength, and good corrosion resistance and temperature resistance.

[0028] As can be understood, a metal tube framework is nested outside the extruded panels 2. Several first rivets 5 are riveted to the outer aluminum panel 1 and the metal tube framework, while several second rivets are riveted to the inner honeycomb aluminum panel 4, the fireproofing fabric 3, and the metal tube framework. The metal tube framework provides support and shaping for the extruded panels 2, increasing the overall structural strength of the vehicle body composite panel 10. It also provides riveting surfaces for the first and second rivets 5, ensuring a stable and reliable connection between the first and second rivets, thereby improving the overall structural stability of the vehicle body composite panel 10.

[0029] Preferably, the surface of the metal tube frame is plated with a zinc layer to increase weather resistance and corrosion resistance, thereby extending the service life of the composite vehicle panel 10 of the vehicle compartment.

[0030] In this embodiment, the thickness of the outer aluminum plate 1 is 1.5mm-2.5mm, for example, the thickness of the outer aluminum plate is 1.5mm, 1.8mm, 2mm, 2.3mm, 2.5mm, etc., which is set according to actual needs; the thickness of the extruded board 2 is 70mm-80mm, for example, the thickness of the extruded board 2 is 70mm, 72mm, 75mm, 77mm, 80mm, which is set according to actual needs; the thickness of the fireproof cloth 3 is 0.5mm-1.5mm, for example, the thickness of the fireproof cloth 3 is 0.5mm, 1.8mm, 1mm, 1.3mm, 1.5mm, etc., which is set according to actual needs; the thickness of the inner honeycomb panel is 2.5mm-3.5mm, for example, the thickness of the inner honeycomb panel is 2.5mm, 2.7mm, 3mm, 3.3mm, 3.5mm, etc., which is set according to actual needs. It should be noted that the thickness of the extruded board 2 here can be the thickness of the extruded board 2 itself or the thickness of the extruded board 2 plus the metal tube skeleton embedded outside.

[0031] Specifically, the metal tube skeleton includes a first skeleton surface and a second skeleton surface located on both sides of the extruded plate 2. The first skeleton surface includes a plurality of first rectangular metal tubes spaced apart along the length direction of the car body composite panel 10, and each first rivet 5 is riveted to the outer aluminum plate 1 and a first rectangular metal tube. The second skeleton surface includes a plurality of second rectangular metal tubes spaced apart along the length direction of the car body composite panel 10, and each second rivet is riveted to the inner honeycomb aluminum plate 4, the fireproof cloth 3 and a second rectangular metal tube. The length direction of the car body composite panel 10 can be the length direction or the width direction of the refrigerated truck, which is not limited here. The first rectangular metal tube and the second rectangular metal tube are riveted together respectively by the first rivet 5 and the second rivet, that is, the plurality of first rivets 5 on one side are evenly arranged in horizontal and vertical rows, and the plurality of second rivets on the other side are also evenly arranged in horizontal and vertical rows, so that the car body composite panel 10 is not only structurally stable and reliable, but also has a neat and beautiful appearance.

[0032] The composite vehicle compartment panel 10 provided in this embodiment has excellent structural stability, is not easily deformed or bulged, is environmentally friendly, has low manufacturing costs, high manufacturing efficiency, a long service life, and is safe to use. The refrigerated truck provided in this embodiment, by adopting the composite vehicle compartment panel 10, has the advantages of the composite vehicle compartment panel 10 described above.

[0033] Note that the above are merely preferred embodiments of the present invention and the technical principles employed. Those skilled in the art will appreciate that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments, and substitutions are possible for those skilled in the art without departing from the scope of protection of the present invention. Therefore, while the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments and may include many other equivalent embodiments without departing from the scope of the present invention. The scope of the present invention is determined by the scope of the appended claims.

Claims

1. A composite car panel for a carriage, characterized in that: It comprises an outer aluminum plate, an extruded plate, a fireproof cloth and an inner honeycomb aluminum plate which are stacked in sequence. The outer aluminum plate and the extruded plate are fixedly connected by a plurality of first rivets, and the inner honeycomb aluminum plate, the fireproof cloth and the extruded plate are fixedly connected by a plurality of second rivets.

2. The composite vehicle panel according to claim 1, characterized in that: A metal tube frame is nested outside the extruded board, a number of the first rivets are riveted to the outer aluminum plate and the metal tube frame, and a number of the second rivets are riveted to the inner honeycomb aluminum plate, the fireproof cloth and the metal tube frame.

3. The composite vehicle panel according to claim 2, characterized in that: The metal tube frame includes a first frame surface and a second frame surface located on both sides of the extruded board. The first frame surface includes a plurality of first rectangular metal tubes arranged at intervals along the length direction of the composite vehicle panel of the vehicle body. Each of the first rivets is riveted to the outer aluminum plate and one of the first rectangular metal tubes. The second frame surface includes a plurality of second rectangular metal tubes arranged at intervals along the length direction of the composite vehicle panel of the vehicle body. Each of the second rivets is riveted to the inner honeycomb aluminum plate, the fireproof cloth and one of the second rectangular metal tubes.

4. The composite vehicle panel of a vehicle compartment according to claim 2, characterized in that: The surface of the metal tube skeleton is plated with a zinc layer.

5. The composite vehicle panel of a vehicle compartment according to claim 1, characterized in that: The thickness of the outer aluminum plate is 1.5mm-2.5mm, the thickness of the extruded board is 70mm-80mm, the thickness of the fireproof cloth is 0.5mm-1.5mm, and the thickness of the inner honeycomb aluminum plate is 2.5mm-3.5mm.

6. The composite vehicle panel of a vehicle compartment according to claim 1, characterized in that: The outer aluminum plate is an aviation aluminum alloy plate.

7. A refrigerated truck, characterized in that: The composite vehicle panel of a vehicle compartment comprises the composite vehicle panel of any one of claims 1 to 6.